Sensopart FA 45 Mounting And Operating Instructions
  1. Manuals
  2. Brands
  3. Sensopart Manuals
  4. Accessories
  5. FA 45
  6. Mounting and operating instructions

Sensopart FA 45 Mounting And Operating Instructions

Vision sensor - colour sensor
Hide thumbs Also See for FA 45:
Table of Contents

Advertisement

Quick Links

Download this manual
Montage- und Bedienungsanleitung
Mounting and operating instructions
Instructions de service et de montage
FA 45
300-CO
Vision Sensor - Farbsensor
Vision Sensor - Colour Sensor
Capteur de Vision - Reconnaissance de couleurs

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FA 45 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Sensopart FA 45

Summary of Contents for Sensopart FA 45

  • Page 1 Montage- und Bedienungsanleitung Mounting and operating instructions Instructions de service et de montage FA 45 300-CO Vision Sensor - Farbsensor Vision Sensor - Colour Sensor Capteur de Vision - Reconnaissance de couleurs...
  • Page 2 écrite de SensoPart France SARL. Nous déclinons toute responsabilité concernent les fautes éventuelles d’impression et autres erreurs qui auraient pu intervenir lors du montage de cette brochure.

  • Page 3: Table Of Contents

    3.3.1 Basic settings for PC and FA 45 Vision Sensor ................62 3.3.1.1. Direct Connection - Setting the IP Address of the PC ..............62 3.3.1.2. Network Connection - Setting the IP address of the FA 45 Vision Sensor ........64 3.4 Start-up ..............................66 Program Description ............................70...
  • Page 4 8.9 RESET / Power On ..........................100 8.10 Sensor Firmware Update FA 45 .......................100 8.11 FAQs ................................100 8.12 Accessories ..............................101 8.13 Dimensional drawings ..........................102 8.14 Type key FA 45 ............................105 FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 5: General Information And Safety

    The IP address of the FA 45 Vision Sensor is set by the manufacturer to 192.168.100.100 with sub-net mask 255.255.255.0. The operation of the FA 45 Vision Sensor is independent of a computer or PLC. A PC or noteboOK is required only for configuring the FA 45 Vision Sensor.

  • Page 6: Intended Use

    When the 6 mm lens is in use, external illumination is generally necessary. When the C-Mount version of FA 45 is in use, a C-Mount lens with a 6.6 mm intermediate ring or a C-Mount protective case is required (see accessories chapter 8.12).

  • Page 7: Installation Instructions

    Screw the FA 45 Vision Sensor onto the mounting clamp „dovetail FA 45“ (supplied with the unit) and then onto a suitable object. Use only the mounting clamp „dovetail FA 45“ (no. 543-11000) supplied with the unit (see chapter 8.13 dimensional drawing).

  • Page 8: Electrical Installation

    FA 45 Vision Sensor set by the manufacturer at 192.168.100.100/24 with Subnetmask 255.255.255.0 is free and is not in use for any other unit connected to the system. If necessary, re-set the IP address of the FA 45 Vision Sensor as described in the section „Net- work settings“ (see chapter 3.3).

  • Page 9: Focusing Screw

    FA 45 Vision Sensor with an external trigger (input IN1). If no +U is connected to IN2, the FA 45 Vision Sensor will not execute evaluation. In this case it is in standby mode (= Disable). (See chapter 8.1).

  • Page 10: Network Settings

    Basic settings for PC and FA 45 Vision Sensor To configure the FA 45 Vision Sensor with a PC it is essential that a network board and the TCP/IP LAN- connection is installed on the PC. (This also applies when the PC is not connected to a network. See also chapter 3.2, Electrical Connection).
  • Page 11 Mounting and operating instructions Proceeding/Troubleshooting - Direct Connection Creating a functioning ethernet connection between FA 45 Vision Sensor and PC Important: To configure the PC via Direct Connection it is neccessary to change it´s IP- configuration. Please contact your system administrator to inform about changes !

  • Page 12: Network Connection - Setting The Ip Address Of The Fa 45 Vision Sensor

    Before setting, ensure that the computer is connected as described in „Electrical Installation“ and „Basic Computer Settings“ (see chapter 3.2 and chapter 3.4). To set the IP address on the FA 45 Vision Sensor , proceed as follows in the PC software: 1. Select the sensor.
  • Page 13 Important: To configure the FA 45 Vision Sensor for the network it is neccessary to integrate it to the network. Please check before plug in, if the IP address of the sensors is already used (default: 192.168.100.100/24). As in case of collision the network can brake down.

  • Page 14: Start-Up

    (see chapter 8.1 IN 2). 2. For the first start-up of the FA 45 Vision Sensor install the supplied software (version x.x) on the PC. When the CD is inserted, the Internet Browser should start automatically. When the Autorun function is deactivated, it is also possible to start the main page by double click on start.exe.
  • Page 15 After pressing of „OK“ the software opens, the selected pictures run cyclycally in the selected order, depending from setting of trigger mode in free run or by next picture at every trigger. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 16 Fig. 14 155-00342 5. If the software was able to make contact with the FA 45 Vision Sensor, all the buttons are activated after a few seconds and the image currently „seen“ by the sensor is displayed. If the buttons are not activated, the software has not been able to make contact with the FA 45 Vision Sensor .
  • Page 17 The FA 45 Vision Sensor is now ready for use. Before using the FA 45 Vision Sensor , it should be prepared for the detection task with the assistance of the PC soft- ware. For this purpose, the object characteristics by which the object is identified or distinguished, must be defined in configuration features 1 - 32 in the software program.

  • Page 18: Program Description

    (see 4.2.3 Parameters of active configuration), and select the menu item „Set white balance“. Options / Reset white balance De-activate the calibration set above. Help / Help Display integrated help system of PC software. Help / Info Displays program version. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 19: Program Interface

    D Picture E Colour F Results A Commands B Select configuration C Parameters of active configuration D Picture E Colour F Results Radio button Checkbox Fig. 8 155-00344 FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 20: A Commands

    4.2.1 Commands The buttons shown below are for the general operation of the FA 45 Vision Sensor, administration of configuration data and display of other information on the program. If the buttons are not active (pale), the command in question is not available in this mode.

  • Page 21: B Select Configuration

    When the images are downloaded, they are deleted on the FA 45 Vision Sensor. If such an image is required at a later date, it should be saved to the computer. The „Save“ button causes only the currently displayed image to be saved.
  • Page 22 = any In operation with a process control (see chapter 8.1) the start configuration/group is selected using IN2 or the serial interface (see chapter 6 Formats for serial output). FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 23 To ensure that switch output OUT3 receives a positive signal, at least one configuration must give a „Good“ signal. The number of the configuration fulfilled best is displayed  sorting function. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 24 „IO“ (OK), the number of the configuration with the best result is transferred to the result byte „sorting result“. The most usual application for this is in sorting (separating) tasks. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 25 (with „OR“ or „OR grouped“). The evaluation with the logical combination of configurations effects the primary result (Pattern, …) as well as the secondary result (Position / String compare), if used. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 26: C Parameters Of Active Configuration

    Minimum proportion of surface in % which the desired colour Threshold value…% has to achieve in the field of view to ensure that a 1 is availa- ble at output OUT3 (logarithmic display). FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 27 Threshold value may consist of single dispersed colour pixels. Object size = x%: (≤ threshold value) x% of the area of the field of view must exist as a continuous area of colour. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 28: Delay Times For The Use Of Outputs Q1 And Q2 (Out 3 And Out 4)

    The display LEDs in the user interface and on unit always switch in positive logic, i.e. they always light up when the output is active regardless of whether inverting is active or not. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 29: D Picture

    This measure ensures a high degree of reproducibility and better results in seeking the colour. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 30: E Colour

    For this reason, it is important to ensure that the limit values of attributes not in use are set to their end values to ensure that they do not affect the evaluation process. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 31 The checkboxes beside the attribute are for activating or de-activating the display, not the evaluation. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 32 In these examples, the brightness (blue curve) is the decisive indicator for detecting grey surfaces. Constant object lighting with white light is important. Screening from incident light is also important. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 33: F Results

    In sorting mode (logic = OR), indicates the number of the configuration with greatest compliance with the colour sought (is only displayed if OR is selected in the section „Select configuration/logic“. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 34: Operation

    For other colours, repeat the process from step 3 after selection of new configuration in the section „Select configu- ration“. If required, these can be linked logically with one another. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 35: Application Examples

    To bring the object into focus, turn the focus- sing screw at the rear of the housing to the right or left. To improve the contrast, use the „slide“ „Shutter“ in the section „Parameter, Current Configuration“. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 36 When all the necessary settings are complete, set Trigger mode back to „Triggered“ (if necessary) and change to Run mode by clicking on „Start“. In stand-alone operation of the sensor it starts immediately in Run mode. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 37: Formats For Serial Output

    Assessment Assessment (ASCII) „G“, „B“: „G“ = primary result = Good (OUT3, e.g. Colour) „B“ = primary result = Bad (OUT3, e.g. Colour) FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 38: Output Data Via Ethernet, Port 2005

    Byte 2 Binary content 2 x 8 bit 0 xxx xxxx 0 xxx xxxx Total value binary 2 x 7 bit = 14 bit xxx xxxx xxx xxxx FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 39: Commands To Sensor Via Ethernet Port 2005

    This cannot be influenced by the FA 45 PC software, as this is controlled from the Ethernet protocoll depending on the load of the Ethernet connection. Thus the exact behaviour cannot be predicted.

  • Page 40: Technical Data

    • position and size of field of view, pattern and position monitoring freely adjustable • contour detection 360° with/without position detection • sorting function • logical linking of individual configurations Typical cycle time type: 40 - 150 ms colour FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 41: Appendix

    (load configuration. 1 or 2; load configuration 1-32) or Teach temporary/permanently by programmable input IN2 (function IN2). OUT1: Trigger of external illumination, high as long as picture is taken = shutter open FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 42 IN2 = +U . If there is no +U (= High = Enable) at input IN2, the FA 45 Vision Sensor does not execute evaluation because it is in Standby mode (= disabled). Case 2: IN2 = Ld Conf 1 or 2 (load configuration 1 or 2) Level switch (B) can take place in period „5“...

  • Page 43: Specialities "Ld Conf 1 Or 2 / 1 - 32

    „good“ or „bad“ parts. Parameters such as Shutter of Threshold value can be adjusted if required. To test other confi- gurations, select the radio button of the configuration concerned. FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 44: Specialities "Teach Temporary" And "Teach Permanently

    When „Free run“ is set, the automatic self-trigger takes place as soon as the Run mode is activated. Setting the trigger sensor During operation of the FA 45 Vision Sensor, the position of an additional trigger sensor can be optimised. To do this, make the following settings to the PC software: •...

  • Page 45: Extension Of In / And Outputs

    +24V. By the inputs there can be selected configurations inside the sensor. The assignment of the inputs to the configurations is as described in the following table (1=+24V / 0=0V): FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 46 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Important: Please note pin assignment. It is not identical with the input marking. Input marking Pin assignment Fig. 39 155-00779 FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 47: Field Of View / Operating Distance

    (manufacturer‘s setting), the input IN2 must be connected to Green OUT3 (pattern good/bad) (= High = Enable) in order to operate the FA 45 Vision display LED = Q1 Sensor with an external trigger (input IN1). If no +U is connec-...

  • Page 48: Disposal

    FA 45 Vision Sensor“ on chapter 3.3. What is the easiest way of testing the connection to the FA 45 Vision Sensor? In the starting menu of the operating system, click on „Execute“ and then „cmd“. In the window which appears,...

  • Page 49: Accessories

    How can I get a more consistent image? Mount the FA 45 Vision Sensor at an angle of 10°-15° or select another position for the pattern screen in which the reflections do not adversely affect pattern detection (see chapter 3.1).

  • Page 50: Dimensional Drawings

    D- 70771 Leinfelden- Echterdingen Wall Mount Kit AFLWK-12 Phone: +49 (0)711 45960030 Panel Mount Kit AFLPK-12 Fax: +49 (0)711 45960050 sales@icp-deutschland.de 8.13 Dimensional drawings FA 45-300-x xxx-xx Ox H S4 153-00422 FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 51 FA 45-300-x xxx-xx OCS H S4 153-00434 Mounting clamp MK 45 Mounting angle MA 45 153-00480 153-00482 (supplied with sensor) Mounting angle MA 45 L Mounting block rod MB 45 153-00600 153-00481 FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 52 MST 45-40 Mounting plate MP 45 C-Mount protective case LPT 45 CM 6,6 153-00547 153-00588 I ) Illumination LZS SensoPart Vision Viewer 12“ 153-00202/153-00203 153-00643 II ) Illumination LZS FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...

  • Page 53: Type Key Fa 45

    301 = Value 301 45 = Housing cross-section: 45 mm x 45 mm A = Area = Area Sensor F = Photo = Optical Sensor Fig. 44 155-00536 FA 45 Vision Sensor - Colour Sensor GB - 068-13760 - 05.06.2008-01...
  • Page 56 Kontaktadressen / Contact addresses / Contacts Deutschland France SensoPart Industriesensorik GmbH SensoPart France SARL Am Wiedenbach 1 11, rue Albert Einstein D-79695 Wieden Espace Mercure Tel.: +49 (0) 7665 - 94769 - 0 F-77420 Champs - Marne la Vallée Fax: +49 (0) 7665 - 94769 - 765 Tél.: +33 (0) 1 64 73 00 61...

Table of Contents