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Sensopart FZS 1024 Manual

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Line Sensor
FZS 1024

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Summary of Contents for Sensopart FZS 1024

  • Page 1 Manual Line Sensor FZS 1024...
  • Page 3 Manual Line Sensor FZS 1024 SensoPart Industriesensorik GmbH, Am Wiedenbach 1, D-79695 Wieden, Telphone (0 76 73) 8 21-0, Telefax (0 76 73) 8 21-30 E68-12804 07/00 Printed in Germany...

  • Page 4: Table Of Contents

    Contents Introduction 1.1 Detection range 1.2 Dynamic processes Lens assembly Equipment assembly 3.1 For transmitted light mode 3.2 For incident light mode Connection Putting into operation 5.1 For transmitted light mode 5.2 For incident ligth mode If something does not work Oscillograph intensity profile Protective tube Cleaning...

  • Page 5: Introduction

    The focal length of the lens and the distance between the device and the object plane determine the measuring accuracy. The f-stop setting can be used to adapt to lighting conditions. On our website www.sensopart.com you can download a program which helps you to select the right accessories. 1.1 Detection Range...

  • Page 6: Dynamic Processes

    8.6 ms. v : transport speed b : detection width bi : measured length v = 140m/min 20mm Idealized time behaviour of the 20mm measuring voltage Uout of the line sensor Uout Umax Line Sensor FZS 1024...

  • Page 7: Lens Assembly

    FZS 1024 2. Lens Assembly 2. Lens Assembly Line sensor, lens and any necessary intermediate rings are packed separately. Make sure first that you have all the components you require for your application. Assembly includes the following steps: 1. Pull out the sealing plug from the line sensor.

  • Page 8: Equipment Assembly

    3. Equipment Assembly FZS 1024 3. Equipment Assembly The light-sensitive line is arranged in the direction in which the rear panel labelling can be read. The position of the equipment and the lighting must therefore be adapted to the task at hand.

  • Page 9: For Incident Light Mode

    FZS 1024 3. Equipment Assembly 3. Pre-assembly of the lighting Maximum distance: Given by the angle of detection and the maximum useful length of the lighting. This corresponds to approx. 70% of the tube length for fluorescent tubes on account of the diminishing intensity towards the end of the tube.
  • Page 10 3. Equipment Assembly FZS 1024 1. Select the working distance Maximum working distance: Given by the required resolution in the detection width Minimum working distance: Given by the minimum lens distance of the MOD lens (including intermediate rings) and the necessary arrangement with lighting.

  • Page 11: Connection

    FZS 1024 4. Connection 4. Connection Please note: - The line lengths between the tubes and the ballast may not be longer than 1 m if the ballast is mounted separately from the fluorescent tube for a tube lighting. - The connecting cable of the line sensor must be laid separately from the lines to the...

  • Page 12: Putting Into Operation

    5. Putting Into Operation FZS 1024 5. Putting Into Operation If you use a fluorescent tube for lighting, this must have been in operation for at least three minutes before the line sensor is put into operation. The fluorescent tube reaches its stable operating state in this time.
  • Page 13 FZS 1024 5. Putting Into Operation 6. Aligning the arrangement The lighting and line sensor are positioned correctly when the free part of the lighting is shown and indicated on the display. If this is not the case, the lighting and the light sensitive line are not parallel.
  • Page 14 5. Putting Into Operation FZS 1024 11. Checking the choice of intermediate rings Intermediate rings are required at a working distance below the minimum object distance (MOD) specified by the lens. The necessary intermediate ring dimension and the recommended intermediate rings can be taken from the tables in appendix A.

  • Page 15: For Incident Ligth Mode

    FZS 1024 5. Putting Into Operation 5.2 For Incident Light Mode 1. Remove the lens cap 2. Remove the switch cover on the back of the unit 3. Set the max. exposure time by turning the Exposure Time switch to position 7 (cf.
  • Page 16 5. Putting Into Operation FZS 1024 a) The display lights up along the full length -> The working distance is not in the focussable working range. The intermediate ring dimension must be adapted to the working distance (cf. appendix A).

  • Page 17: If Something Does Not Work

    FZS 1024 6. If Something Does Not Work 6. If Something Does Not Work 1. The unit reacts to an edge although there is no object in the detection range: - dust on the line, clean the line - inhomogeneities in the lighting 2.
  • Page 18 6. Oscillographing the Intensity Profile FZS 1024 7. Oscillographing the Intensity Profile Monitoring of the intensity profile of the CCD line can be of great advantage particularly for critical tasks in incident light mode. The signal is available at pin 2 of the unit plug for oscillographing.

  • Page 19: Protective Tube

    FZS 1024 8. Protective Tube 8. Protective Tube The protective tube protects the tube accoring to protection class IP65. In addition, it locks the setting on the lens. It is delivered complete with O-ring for sealing the line sensor housing. The protective glass is available as a spare part.

  • Page 20: Cleaning

    Cleaning FZS 1024 9. Cleaning Use a cloth soaked in white spirit to clean the housing and the lens. Clean the lens glass with a damp cotton wool bud only. Make sure you do not scratch the lens or leave a film of grease on it.
  • Page 21 FZS 1024 A: Intermediate Ring Dimension and Working Distance 1. Lens 1.8/12.5 (MOD=400mm) Intermediate ring dimension Working distance recommended intermediate ring types z / mm s* / mm 400 ... 1x0,5mm 1x1mm 1x0,5mm; 1x1mm 2x1mm 2. Lens 1.8/25 (MOD=500mm) Intermediate ring dimension Working distance recommended intermediate ring types...

  • Page 22: B Operating And Adjustment Modes

    B: Operating and Adjustment Modes FZS 1024 Modes 0 ... 3 reading direction fluorescent tube 1 2 3 4 5 6 7 8 9 0 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 0 1 2 3 4...
  • Page 23 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 edge pairs: Output signal in FZS 1024 U:Uout = 0.4 V for 4 edge pairs (corresponds to 10V for 100 edge pairs) The parts (objects or holes) to be counted must be fully in the detection range independently of the operating mode (incident or transmitted light mode).
  • Page 24 B: Operating and Adjustment Modes FZS 1024 Mode 5: Position of the part centre nominal position of the part centre fluorescent tube reading direction left detection edge right detection edge detection width intensity profile of the CCD line site part centre:...
  • Page 25 FZS 1024 B: Operating and Adjustment Modes Mode 6: Focussing reading direction detection width object plane image plane first edge in reading direction intensity profile of the CCD line display in Mode 7: 1 2 3 4 5 6 7...
  • Page 26 B: Operating and Adjustment Modes FZS 1024 Mode 7: Setting Mode 7 can be set both with the Mode switch and by High signal at the digital input (plug pin 5). The measuring output is then at 0% irrespective of what is happening in the detection range.

  • Page 27: Exposure Time Measuring Repetition Rate

    FZS 1024 C: Exposure Time and Measuring Repetition Rate Exposure time The intensity profile of the CCD line is read out cyclically. Whilst the readout time is fixed at 1 ms, the time of the subsequent readout procedures is selectable.

  • Page 28: D Function Indicator And Message Output

    D: Function Indicator and Message Output FZS 1024 Function Indicator and Message Output Mode Meas. output Function indicator Message output Meaning 0 ... 100% green High necessary edges available 1% je Teil at least one edge missing 0 ... 100%...
  • Page 29 FZS 1024 E: Assembly Aids Angle Bracket 01 For assembly in direction of the T-groove of the FZS 1024 With elongated holes for setting the unit position M8 screw connection enables assembly with standard aluminium section systems material: die-cast aluminium...
  • Page 30 E: Assembly Aids FZS 1024 Angle bracket 02 Assembly transversely to the T-groove of the FZS 1024 With elongated holes for setting the unit position M8 screw connection enables assembly with standard aluminium section systems material: die-cast aluminium...
  • Page 31 FZS 1024 E: Assembly Aids Joint 01 Can be assembled with rotary axis in direction of the groove or transversely to the groove M8 screw connection enables assembly with standard aluminium section systems...

  • Page 32: F Technical Data

    F: Technical Data FZS 1024 Technical Data Operating voltage UB: 20 ... 28 VDC Max. residual ripple: Reverse polarity protection: Current consumption in no-load: 80 mA at UB = 24V Standby delay: < 1s Measuring repetition rate: max. 500 1/s...
  • Page 33 FZS 1024 F: Technical Data...

  • Page 34: Connector Pin Assignment In/Out

    G: Connector Pin Assignment IN/OUT FZS 1024 Connector Pin Assignment IN/OUT 1 Synchronous output 2 Intensity profile of the CCD line (only for service with oscilloscopes) 3 UB+ (24V) 4 UB- (0V) 5 Input (remote control of mode 7) 6 Message output for correct setting...

  • Page 35: Connecting Cable D7

    FZS 1024 H: Connecting Cable D7 Connecting cable D7 5000 coupling socket, 7-pin Cable: LiYCY, screened Stranded wire structure: 7 x 0.25 mm Protection class: IP65 Line length: Ambient temperature range: -30° ... +80°C Storage temperature range: -30° ... +80°C...

  • Page 36: I Ordering Data

    I: Ordering data FZS 1024 Line sensor FZS 1024 Meas. output Type Order number 0 ... 10V FZS 1024 U 528 - 51105 4 ... 20mA FZS 1024 I 528 - 51106 CCTV- Lenses (C-mount) Focal length Light intensity Type...
  • Page 37 FZS 1024...

  • Page 38: J Lightings

    J: Lightings FZS 1024 Lightings: Versions LZS HL424-54 LZS 08230-50 LZS 13230-50 LZS 18024-54* LZS 18230-54* LZS 18230-67 LZS 36024-54*...
  • Page 39 Lightings: Technical Data Type Useful area Dimensions Operating Lighting Protection Order number voltage medium class LZS HL424-54 98 x 8 140 x 40 x 22 24V DC LED-Zeile IP54 525 - 51121 Kabel 2m rot, 660nm LZS 08230-50 Ø16 x 200 Ø60 x 350 230V AC TL 8W/33...

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