Falcon FN2 Series Installation & User Manual
  1. Manuals
  2. Brands
  3. Falcon Manuals
  4. Power Supply
  5. FN2 Series
  6. Installation & user manual

Falcon FN2 Series Installation & User Manual

Uninterruptible, rackmount models
Hide thumbs Also See for FN2 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
© 2020 Falcon® Electric, Inc. All rights reserved. Falcon® and the Falcon Electric logo are registered trademarks of Falcon Electric, Inc.
All other brand names and trademarks are the property of their respective owners. The information and specifications stated in this document are
subject to change without notice. 4-2020
Falcon Electric, Inc.
FN2 Series
Uninterruptible Power Supply
Installation & User Manual
Rackmount Models
FN2-6KRM-2TXI
FN2-8KRM-2TXI
FN2-10KRM-2TXI
www.falconups.com
Revision: C
P/N: OM480053

Advertisement

Table of Contents
loading

Related Manuals for Falcon FN2 Series

Summary of Contents for Falcon FN2 Series

  • Page 1  © 2020 Falcon® Electric, Inc. All rights reserved. Falcon® and the Falcon Electric logo are registered trademarks of Falcon Electric, Inc. All other brand names and trademarks are the property of their respective owners. The information and specifications stated in this document are subject to change without notice.

  • Page 3: Table Of Contents

    Troubleshooting ........................39 Batteries ............................42 Battery Precautions ......................... 42 Battery Storage ........................42 Battery Capacity Retention ...................... 42 Battery Service Life (Float / Trickle Charge) ................43 Battery Replacement ....................... 44 Options ............................45 FN2 Series OM480053 Rev.: C...
  • Page 4 Communication ........................45 N+1 / Parallel Operation ......................46 Constant Frequency Operation ....................47 Specifications ..........................48 Electrical ..........................48 Service & Warranty ........................49 Technical Support ........................49 Falcon Electric Limited Warranty ..................... 50 FN2 Series OM480053 Rev.: C...

  • Page 5: Safety

    Retain This User Manual SAVE THESE INSTRUCTIONS: This manual contains important instructions which must be followed during the installation, operation, and maintenance of the FN2 Series UPS and batteries. Please read all instructions before operating this equipment and save this manual for future reference.
  • Page 6 AC mains supply is securely grounded. To ensure safety for a hard-wired UPS, the system must be installed by a licensed electrician. This UPS includes a Maintenance Bypass Switch. Please follow the procedures when installing or operating Maintenance Bypass Switch. FN2 Series OM480053 Rev.: C...

  • Page 7: Transportation

    12 hours every 3 months by connecting the UPS to the utility supply. Repeat this procedure every month if the ambient temperature is above 25°C (77°F). Failure to follow this procedure can reduce battery life. Temperature: Storage Temperature Range: -10°C to 40°C (14°F to 104°F) • FN2 Series OM480053 Rev.: C...

  • Page 8: Operating Conditions

    12 inches away from the wall or other obstructions. Temperature: Operating Temperature Range: 0°C to 40°C (32°F to 104°F) • Humidity: 10% to 90% relative humidity, non-condensing • Altitude: 3280 ft (1000 m) • FN2 Series OM480053 Rev.: C...

  • Page 9: Introduction

    Falcon Electric, Inc. Introduction Overview The FN2 Series On-line UPS System provides the highest level of protection against severe power fluctuations. The FN2 Series UPS continually regenerates new, AC power in pure sine wave for superior protection. This user manual provides basic information about the Falcon FN2 Series Uninterruptible Power Supply (UPS).

  • Page 10: Ups Block Diagram

    Auto Bypass Loop: When the UPS is overloaded or abnormal, the UPS will automatically switch the load to bypass power. q. Output EMI Filter: Eliminates magnetic interference from the UPS output and protects from interference caused by the load. FN2 Series OM480053 Rev.: C...

  • Page 11: Product Overview

    To file a claim for shipping damage or concealed damage:  YOU MUST file with the carrier within 24 hours of receipt of the equipment;  YOU MUST send a copy of the damage claim within 3 days to Falcon Electric, Inc. Box Contents The UPS system is shipped complete with all accessories required for operation.
  • Page 12 Installation & User Manual Falcon Electric, Inc. Accessories Kit: FN2 Series OM480053 Rev.: C...

  • Page 13: Front Panel

    6. Previous Page / Change Setting button 7. Confirm button (Enter) 8. Next Page button 9. Off button 10. Special Functions button 11. Yellow LED indicates ECO Mode is active. 12. Red LED indicates UPS Alarm / Fault. FN2 Series OM480053 Rev.: C...

  • Page 14: Rear Panel

    CAN Bus Connection port for parallel function Communication Option Slot 1 Cooling Fan External Battery Connector Utility Input Breaker (CB1) Bypass Input Breaker (CB2, Dual input model only) E.P.O. (Emergency Power Off): Normally Open Contact (Default) RS232 Port FN2 Series OM480053 Rev.: C...

  • Page 15: Communication Port

    The software bundled with the UPS is compatible with many operating systems such as Windows 2000, XP, Server 2003, VISTA, Server 2008, Windows 7 and Windows 10. For other applications such as Novell NetWare, Unix, or Linux, please contact Falcon. USB Port Complies with USB version 1.0,1.5 Mbps...

  • Page 16: Lcd Display Icons

    Utility input abnormal Not Used Alarm Silent UPS Output overload Not Used UPS Alarm 3-Digit Measurement Emergency Power Off UPS Inverter Off INPUT + OFF UPS Abnormal Lock 3-Digit Measurement Selection Identification UPS Operation Flow Chart FN2 Series OM480053 Rev.: C...

  • Page 17: Getting Started

    UPS to the wall. 2. Do not block the air flow to the ventilation openings of the unit. 3. Ensure that the installation site is clear and allows enough workspace to access UPS. FN2 Series OM480053 Rev.: C...
  • Page 18 Installation & User Manual Falcon Electric, Inc. Accessory Installation FN2 Series OM480053 Rev.: C...

  • Page 19: Inverter Module Terminal Block

    8 to 10kVA Model Terminal 1 Output / Input Configuration Table Terminal Terminal Terminal Terminal Terminal Terminal 6 Terminal Terminal Utility Utility Utility Utility Jumper Neutral Line Ground (L2) (L1) Ground to L12 (L2) (L1) FN2 Series OM480053 Rev.: C...

  • Page 20: Transformer Output Terminal Block

    Used (L1) 240V Output Terminal 1  240V  Output Configuration Table (240V) Terminal 1 Terminal 2 Terminal 3 Terminal 4 Terminal 5 Terminal 6 120V 120V Ground Jumper L22 to N11 (L2) (L1) Used FN2 Series OM480053 Rev.: C...
  • Page 21  240V  Output Configuration Table (240V / 120V) Terminal 1 Terminal 2 Terminal 3 Terminal 4 Terminal 5 Terminal 6 120V 120V Ground Jumper L22, N11 & G3 Jumper to N11 (L2) Neutral (L1) Used FN2 Series OM480053 Rev.: C...
  • Page 22 8 to 10kVA 208V Output Terminal 1 208V   Output Configuration Table (208V) Terminal 1 Terminal 2 Terminal 3 Terminal 4 Terminal 5 Terminal 6 120V 120V Ground Jumper L22 to N11 (L2) Used (L1) FN2 Series OM480053 Rev.: C...
  • Page 23 Terminal 5 Terminal 6 120V 120V Ground Jumper L22, N11 & G3 Jumper to N11 (L2) Neutral Used (L1) *The 120Vac output must not be loaded more than 50% of maximum rated UPS output capacity. FN2 Series OM480053 Rev.: C...
  • Page 24 Output Configuration Table (120V) Terminal 1 Terminal 2 Terminal 3 Terminal 4 Terminal 5 Terminal 6 120V 120V Ground Jumper to N11 Jumper to L12 Jumper to N22 Jumper to N22 Jumper to L22 Used FN2 Series OM480053 Rev.: C...
  • Page 25 Output: Use #8 AWG, 90°C copper wire, TRQ: 10 IN LB (Output) Input: Use #4 AWG, 90°C copper wire, TRQ: 18 IN LB 62A (Input) 10KVA 50A (Output) Output: Use #6 AWG, 90°C copper wire, TRQ: 10 IN LB FN2 Series OM480053 Rev.: C...

  • Page 26: Transformer Schematic

    Installation & User Manual Falcon Electric, Inc. Transformer Schematic 120V 240V 208V Load 120V Transformer Configurations 120V 240V 120V 208V Load 208V 240V 120V 120V 120V 240V 208V Load 120V 120V 120V 240V 208V Load 120V 120V FN2 Series OM480053 Rev.: C...

  • Page 27: System Wiring Diagrams

    N o t f o r t e l e c o m m u n i c a t i o n n e t w o r k Con n e ct Con n e ct toL oa d toUtility 8 to 10kVA System with Transformer Module FN2 Series OM480053 Rev.: C...
  • Page 28 C onnect C onnect B attery cable to Load to Utility B ypass Input D C B r e a k e r T o U P S B a t t e r y FN2 Series OM480053 Rev.: C...

  • Page 29: Start-Up Procedure

    UPS was successful, and the charger starts to charge the batteries. 4. Press the UPS On button for approximately three seconds. The buzzer sounds twice and the LCD display changes from figure B to figure C. FN2 Series OM480053 Rev.: C...
  • Page 30 7. Start-up operation of the UPS is now complete. Allow a minimum of 8 hours for the UPS to charge the internal batteries before powering a load. FN2 Series OM480053 Rev.: C...

  • Page 31: Battery Mode Start-Up (Cold Start)

    Bypass Input)  figure L (UPS Output Voltage)  figure M (UPS Output Frequency)  figure N (UPS Output Load %)  figure O (Inverter Current, Amps)  figure O1 (UPS Battery Voltage) figure P (UPS Internal Temperature) figure O2 (UPS Battery Quantity). FN2 Series OM480053 Rev.: C...
  • Page 32 Installation & User Manual Falcon Electric, Inc. FN2 Series OM480053 Rev.: C...
  • Page 33 Installation & User Manual Falcon Electric, Inc. FN2 Series OM480053 Rev.: C...

  • Page 34: Ups Settings And Functions

    Windows)  figure T (Output Frequency Synchronization Window)  figure U (Inverter Output Voltage)  figure V1 (UPS Operation Mode)  figure W (Output Voltage Micro Tune Value)  figure X (UPS Id)  figure Y (Parallel function status)  figure Z (Battery cabinet/capacity setting). FN2 Series OM480053 Rev.: C...
  • Page 35 Installation & User Manual Falcon Electric, Inc. FN2 Series OM480053 Rev.: C...
  • Page 36 Figure T indicates the bypass frequency window of the Inverter Output. The acceptable setting values are ±3 Hz and ±1 Hz. c. Figure U indicates the acceptable Inverter Output Voltage. Possible values are 200, 208, 220, 230, or 240 VAC. FN2 Series OM480053 Rev.: C...
  • Page 37 The UPS will conduct a 10-second battery test, if passed, LCD will display figure E1. If the batteries are dead, the test will fail, and LCD will display figure E2 along with battery error code and alarm. This typically indicates the batteries must be replaced. FN2 Series OM480053 Rev.: C...
  • Page 38 Turn MBS knob counterclockwise to the “INV” (Inverter) position. c. Reinstall MBS cover. d. Press the On Button for approximately 3 seconds, UPS will emit 2 beeps. i. UPS will perform power on self-test, if passed UPS will return to normal operation. FN2 Series OM480053 Rev.: C...

  • Page 39: Troubleshooting

    The Inverter output will be turned off, and the output load will be supplied by the Bypass loop. The LCD will display figure B. b. Turn Off the Utility Input breaker. i. The UPS is now turned off. FN2 Series OM480053 Rev.: C...
  • Page 40 1. Verify Input / Output wiring. 2. Verify AC Input Source is within UPS acceptable voltage range. 3. If problems persist, reference the following table for possible conditions and solutions otherwise please contact Falcon Electric, Inc. Service Department. Error Code Description...
  • Page 41 Er21 connector or set UPS with ID=1. Bypass voltage present in CF50 / CF60 Er24 constant mode. Please contact Falcon Electric, Inc. for resolution. Other error codes, contact Falcon Er** Service Department for further assistance. FN2 Series OM480053 Rev.: C...

  • Page 42: Batteries

    The depleted batteries or packs may be returned to the Falcon Service Center at the end user’s expense for recycling. Prior to returning the depleted batteries or packs, please contact the Falcon Service Center and obtain a Return Material Authorization (RMA) number.

  • Page 43: Battery Service Life (Float / Trickle Charge)

    The table below provides the typical battery service life during float / trickle charge. Ambient temperature greatly affects the overall battery life. Period Temperature Float Charge (Years) 25°C 77°F 40°C 2.275VDC / 104°F CELL 50°C 122°F FN2 Series OM480053 Rev.: C...

  • Page 44: Battery Replacement

    Installation & User Manual Falcon Electric, Inc. Battery Replacement REFERENCE SAFETY SECTION OF THIS MANUAL FOR ALL BATTERY SAFETY WARNINGS. FN2 Series OM480053 Rev.: C...

  • Page 45: Options

    Software: UPSilon Monitoring (Reference UPSilon manual for installation instructions.) 1. Connect supplied USB cable between UPS and PC workstation. Dry Contact Relay Card (Falcon Item #: UA88383) Pin 1: UPS on Bypass mode Pin 2: Utility Abnormal Pin 3: Utility Normal...

  • Page 46: N+1 / Parallel Operation

    Falcon Electric, Inc. N+1 / Parallel Operation Up to (4) FN2 Series UPSs may be connected in parallel, to provide up to 24kVA capacity for 6kVA models and 40kVA capacity for 10kVA models. N+1 Parallel Redundant configuration allows a up to 4 UPSs of the same capacity to be connected in parallel onto a common output bus.

  • Page 47: Constant Frequency Operation

    This option requires Bypass Line to be disabled internally. Please specify this option at • the time of order or contact Falcon Electric Service Department for details. • In constant frequency mode, the UPS output capacity is de-rated to 75% of its maximum capacity rating.

  • Page 48: Specifications

    Installation & User Manual Falcon Electric, Inc. Specifications Electrical *For latest released version, please visit our website at falconups.com. FN2 Series OM480053 Rev.: C...

  • Page 49: Service & Warranty

    Falcon Electric, Inc. Service & Warranty Technical Support In the event your FN2 Series UPS requires service, or should any other technical support be required, call, fax or email Falcon Electric, Inc. Service Department. Falcon Electric, Inc. 5116 Azusa Canyon Road Irwindale, CA 91706 Service: 800.842.6940 ext.

  • Page 50: Falcon Electric Limited Warranty

    Falcon with an RMA number. For defective product sold domestically, as defined above, returned within 30 days of shipment, Falcon will pay for the shipping costs to and from its service center. For a defective product returned after 30 days but within 90 days of shipment, Falcon will only pay for shipping costs in sending the new or repaired product back to the end-user.

This manual is also suitable for:

Fn2-6krm-2txiFn2-8krm-2txiFn2-10krm-2txi

Table of Contents