Two-channel process and program controller with paperless recorder and touchscreen 8.9 cm 3.5" (60 pages)
Summary of Contents for JUMO TYA S202
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JUMO TYA S202 Thyristor power controller in a three-phase economy circuit 709066/X-01-50 709066/X-01-100 709066/X-01-150 709066/X-01-200 709066/X-01-250 709066/X-01-32 709066/X-01-020 Operating Manual 70906600T90Z001K000 V1.00/EN/00709725...
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All parameter settings are described in detail in the chapter "Configuration". This operating overview shows all possible parameters of the device series. Depending on the order specifications or current configuration, any parameters that are not required are hidden.
They should safely switch off the subsequent heating process in the event of excess temperatures. The power controller may only be operated using original JUMO semiconduc- tor fuses. In the event of replacement, please check that the correct spare part has been used.
This symbol is used if burns can result from touching a hot surface. fire hazard Do not install any heat-sensitive components or devices close to the power controller. 1.2.2 Note symbols V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Power controller to make it easier to find parameters in the Operating mode configuration level. 1.2.4 Display types Keys Keys are displayed as symbols or text. Key combinations are represented by a plus sign. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
1 Introduction 1.3 Order Details The nameplate is affixed to the right-hand side of the housing. (1) Basic type 709066 TYA S202 Three-phase thyristor power controller in three-phase economy circuit (2) Version Standard with default settings Customer-specific programming according to specifications...
1 Introduction Item Part no. Installation kit for DIN-rail 50 A TYA S202 00600097 1.3.3 General accessories Semiconductor A semiconductor fuse is fitted in the power controller to protect the thyristor fuses module. The "Fuse LED" lights up red in the event of a fault.
1 Introduction 1.4 Brief description Device The JUMO TYA S202 is the slim version of the JUMO TYA 202 power control- ler. It switches resistive inductive loads using a three-phase current economy circuit in star or delta three-phase operation. The microprocessor-controlled power controller displays all parameters in an LCD display with background lighting.
≤ 100 kA (the admissible mains voltage must correspond to the nominal voltage of the thyristor controller). For plant protection, a fuse up to class RK5 may be used. CE conformi- Low Voltage Directives 2006/95/EC Marking Directives 93/68/EEC EMC Directives 2004/108/EC V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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1 Introduction Conformity Standard RoHS 2002/95/EC V1.00/EN/00709725 [Thyristor power controller TYA S202]...
2.5 mm (for mechanical protection) or not less than 4 mm (if the protection conductor is not protected mechanically). V1.00/EN/00709725 [Thyristor power controller TYA S202]...
- Do not mount the power controller too close to the heating process (fur- nace) - Avoid direct sunlight. Power loss Occurs as waste heat on the cooling body of the master and slave device and V1.00/EN/00709725 [Thyristor power controller TYA S202]...
2.1.3 Admissible load current depending on the ambient temperature and the site altitude Ambient tem- Load current in A perature Reduction at a temperature of 45 °C: 2 %/kelvin 70 % T/°C V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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Ampacity in % 91,4% Reduction over 1000m above sea level: 0,86 %/100m site altitude in m 1000 2000 3000 4000 5000 above sea level V1.00/EN/00709725 [Thyristor power controller TYA S202]...
4 screws. The left-hand hole is more easily ac- cessible in the upper section.Power controllers with a load current between 100 and 250 A are affixed with 6 screws. TYA S202 TYA S202 32A TYA S202 50A V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Chapter 1.3.3 "Allgemeines Zubehör" h Hook the spring saddle into the DIN rail from above. h Swivel the power controller downward until the lug engages with the DIN rail with an audible click. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Allow a clearance of 10 cm from the floor. h Allow a clearance of 15 cm from the ceiling. h When fitted next to each other, no spacing between the devices is required. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
- Flat-blade screwdriver, blade width 2, 3, and 5 mm 3.1.1 Type 709066/X-0X-20-0X-XXX-XX The device with a load current of 20 A is connected via pluggable screw termi- nals. Master Slave (U1) (L1) (N/L2) (U2) (X8) (X2_1) (PE) V1.00/EN/00709725 [Thyristor power controller TYA S202]...
(X8 connection to slave). 3.2 Cable lugs and pluggable screw terminals from 32 A Tools - Flat-blade screwdriver, blade width 2, 3, and 5 mm - Ring or open-end wrench, wrench size 7, 10, 13 mm V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Connection for RJ 45 socket X8 Master-slave The 1:1 patch cable (included in scope of delivery) must be plugged in for correct oper- ation (X8 connection to slave). (U1) (U2) (X8) (X2_1) (L1) (N/L2) (PE) V1.00/EN/00709725 [Thyristor power controller TYA S202]...
6 mm Master-slave connection Terminal Connection for RJ 45 socket X8 Master-slave The 1:1 patch cable (included in scope of delivery) must be plugged in for correct oper- ation (X8 connection to slave). V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Connection for RJ 45 socket X8 Master-slave The 1:1 patch cable (included in scope of delivery) must be plugged in for correct oper- ation (X8 connection to slave). (X8) (X2_1) (U1) (U2) (L1) (N/L2) (PE) V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Connection for RJ 45 socket X8 Master-slave The 1:1 patch cable (included in scope of delivery) must be plugged in for correct oper- ation (X8 connection to slave). (X8) (X2_1) (X14) (U1) (U2) (L1) (N/L2) V1.00/EN/00709725 [Thyristor power controller TYA S202]...
ON logical "1" = DC +5 to 32 V OFF logical "0" = DC 0 to < 5 V DC +10 V Output DC 10 V fixed voltage external Setpoint (max. +10 V, 2 mA) specification with potentiometer Ground potential 6 (GND) V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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RxD (-) - 3 RX+ Received data + RxD (+) - 6 RX- Received data - The shield of the Modbus cables must be routed to ground potential (PE)! (RS422/485 Modbus V1.00/EN/00709725 [Thyristor power controller TYA S202]...
The two devices are connected by means of a 1:1 patch cable (max. length of 30 cm). The image shows the wiring of a TYA S202, which is available ex works as a fully assembled and configured unit, and behaves exactly like two single TYA 201 devices in master-slave operation.
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In the case of power controllers with a load current of 250 A, the fan terminal X14 must also be supplied with the specified voltage! The lead protection must be between 2 A and a maximum of 5 A. v Chapter 3.2.4 "Type 709066/X-0X-250-0X-XXX-XX" V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Chapter 4.1.2 "Appearance of measured values". Error The following chapter explains the error messages that may appear in the info messages line at the bottom of the screen: Chapter 8 "Fehlermeldungen und Alarme" V1.00/EN/00709725 [Thyristor power controller TYA S202]...
At this level, the description of the measured value is displayed in the top line, measured val- and the numerical value together with the unit is displayed in the middle. Designation Measured value Info line or error V1.00/EN/00709725 [Thyristor power controller TYA S202]...
V and U2 terminals Slave 1, 4 Master load cur- Effective value of the load current l 1 measured from the master rent Load current Effective value of the load current l3 measured from the slave Slave V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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Measured value of the voltage input – measured on the master Voltage power controller between terminals 3 and 4 on X2_1 Input Is only displayed if the current transformer is fitted (option I - / I- or P control) V1.00/EN/00709725 [Thyristor power controller TYA S202]...
The symbols for input, subordinate control loop, and operating mode are dis- appearance played alternately in the info line together with error messages or information about special statuses. v Chapter 8 "Fehlermeldungen und Alarme" Examples V1.00/EN/00709725 [Thyristor power controller TYA S202]...
National language4 Setup. 0...50...100 % 50 % is set by default. 0000 to 1440 min 0000 minutes are set by default, which means the display is not switched off. / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Thyristor control Continuous (power controller) is set. Current load voltage Maximum Output level: 3680 W 3000W 0...20mA Base load: 680 W Base load Control signal 0 mA 20 mA / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Guide values for the identification of load errors: the load has become v Chapter 6.1 "Erkennung von Lastfehlern" higher-impedance; if it is below 0 %, the load has become lower- impedance / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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OK state. A change in the load (load error) will be evaluated by the device on the basis of this state. / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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4 Operation V1.00/EN/00709725 [Thyristor power controller TYA S202]...
The parameters are combined in the following groups, which are explained in detail as sub-chapters in the tables on the following pages. Parameter groups v Chapter 5.1.1 "Device data" v Chapter 5.1.2 "Power controller" v Chapter 5.1.3 "Analog inputs" etc. v see Chapter 5.1.8 "RS422/485" V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Logic (switch) Note: Subordinate control loop cannot be modified! The power controller acts like a switch and provides the power by either switching ON or OFF. / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
This setting determines the starting behavior of the power con- troller after power ON and is deactivated by default "Yes" means that a soft start with phase-angle control or burst- firing is performed after power ON. / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Only phase control angles that do not cause the current limit value to be exceeded are permitted. It is also possible to activate an external current limit value via a digital input. Chapter 5.1.6 "Digital inputs" / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
This prevents current peaks. v Chapter 6.4 "Duales Energiemanagement" 1. The master-slave group type 709066 is regarded as "one" device. / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
If, for example, the current measuring range start is set to 20 mA and the current measuring range end is set to 0 mA, the power controller is switched off at 20 mA and switched on at 0 mA. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
This setting is only available if Power controller Thyristor control Continuous (power controller) is selected. Maximum Output level: 3680 W 3000W 0...20mA Base load: 680 W Base load Control signal 0 mA 20 mA / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
K1 LED lights up. Depending on the set control direction, the digital output switches as shown in the diagram. The unit of the limit value corresponds to the measurand to be monitored. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
DC component. If there are no further mains voltage drops, the firing pulse in- hibit is removed and the power controller continues operation (e.g. with a soft start). / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Chapter 3.3 "Anschlussplan" Open, load ON By default: Inhibit input open, power controller supplies power. Open, load OFF Inhibit input closed, power controller does not supply power. 3,3V 10kW / bold = default setting V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Switching behavior: 13 and 15 pole and N/O contact closed Relay Ö Error message present or signal via interface is logically 1 "High": Switching behavior: 14 and 15 pole and N/C contact closed Relay Ö / bold = default setting 5.1.8 RS422/485 V1.00/EN/00709725 [Thyristor power controller TYA S202]...
3 · U · ohmsche Last Stern = Spannung zwischen den Außenleitern = Gesamte zu regelnde Leistung = Spannung zwischen einem Außenleiter und Nulleiter = Strom im Außenleiter = Spannung am Thyristor-Leistungssteller = Strom im Thyristor-Leistungssteller V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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5 Configuration V1.00/EN/00709725 [Thyristor power controller TYA S202]...
These values can be used to find out in what phase a load error occurred. If a load break occurs in phase L3, for example, the value in % exceeds the set limit value (10 % in the table). V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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(which can last for an extended period due to active current limiting) as the standard working range of the load has not yet been reached. Teach-In cannot yet be performed in this phase either. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
In this case, Teach-In is always performed shortly after a power ON or – if configured – after the completion of the soft start.) V1.00/EN/00709725 [Thyristor power controller TYA S202]...
The power controller is in the "Measured value overview" level "manual" h Press the Teach-In h Config. level Monitoring Load monitoring Undercurrent or overcur- rent Teach-In type load monit. Set to "manual" h Press the h Press the key twice V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Teach-In can be repeated any number of times in manual mode Teach-In h Press the key and the following message will appear: h Press the key to apply the current load state as the OK state. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
- Synchronize both master-slave devices in a group by switching them on si- multaneously - The cycle time must be set to 500 ms (fixed) - In each group, one master-slave device must be configured as Device1 and the other master-slave device as Device2. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
The factory setting is an angle of 70 °el. (electrical). This value can be adjusted at the configuration level or operator level within the range of 0 to 90 °el. a-Start a-Start V1.00/EN/00709725 [Thyristor power controller TYA S202]...
- Short-term supply drops > 10 % within a half-wave v Chapter 5.1.5 "Überwachungen" External Via the "Inhibit" digital input v Chapter 3.3 "Anschlussplan" Alternatively, the thyristor output can also be switched off via the PROFIBUS or RS422/485 interfaces. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Chapter 5.1.2 "Steller" The phase control angle for each first half-wave can be selected between 0 and 90°. Time behavior The TYA S202 is not suitable for the targeted control of individual sine waves. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
After switching on the device, press The device software version is shown in the Device info menu. h Click "Info" in the setup program menu bar On the device In the setup program V1.00/EN/00709725 [Thyristor power controller TYA S202]...
7 Setup program 7.3 Installation h Install the setup program Installation Appearance on the PC screen steps Enter license number V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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7 Setup program Installation Appearance on the PC screen steps Installation complete Launch setup program V1.00/EN/00709725 [Thyristor power controller TYA S202]...
The connection has been estab- lished. The power controller supplies no power while setup data is being transferred "to the device". The device restarts after the transfer. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
The extracted codes are visible in the Device data menu. h Enter a new code Entering new codes h Perform a Data transfer to the device After the setup data transfer, the device performs a restart and the codes are activated. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Save the setup file and wait until the data transmission has been success- fully completed The device now restarts and texts will appear on the display in the desired na- tional language. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
4. Thyristor in the master power controller de- The device must be returned to fective (only with three-phase economy cir- JUMO for repair. cuit where nominal voltage < 230 V) h Return the device V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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Sparschaltung Master-Slave Slave1 and Slave2 are mixed up. für ohmsche Lasten in Stern- v Chapter 3.1.1 "Typ 709066/X-0X-20- , Dreieckschaltung oder Tra- 0X-XXX-XX" folasten (ohmsch-induktiv)" Master-slave Wiring fault has been detected wiring is wrong. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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- Check wiring for wire breaks Voltage input side the valid range. and reverse polarity. - Check upstream devices (controllers) Malfunction No connection to Modbus, Profibus, or Ether- Check wiring and master device Bus error CAT network (PLC). V1.00/EN/00709725 [Thyristor power controller TYA S202]...
TYA 200 series This selection contains all events used in the TYA 200 series. Some events, such as "Slave 2 load error" are not relevant for the TYA S202 devices be- cause they are not used. All fault messages are OR-linked and output as a binary signal for a collective fault on the relay output.
Press spring clip (A) to the right and lever up the plastic housing (at the point marked with an arrow) using a screwdriver (B). A plug connection separates the display, keys, and interface from the power section and you will be able to see the semiconductor fuse. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
350 A 200 A Tripping current: Hex-headed, wrench size 13 mm 12 Nm 70/00371964 550 A 250 A Tripping current: Hex-headed, wrench size 13 mm 12 Nm 70/00371964 550 A 8.2.2 Semiconductor fuses type 709066/X-0X-20... V1.00/EN/00709725 [Thyristor power controller TYA S202]...
8 Error messages and alarms h Undo 2 recessed head screws h Replace the defective semiconductor fuse with a new one. h Tighten the screws with the specified tightening torque 8.2.3 Semiconductor fuses type 709066/X-0X-32... V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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Replace the defective semiconductor fuse with a new one. h Tighten the screws with the specified tightening torque h Push the plastic housing back into the guide rails until the spring clip en- Reassembling the housing gages. V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Exit manual mode by pressing EXIT v See - Base load settings selected "Grundlast" on page 60. h Check settings for base load settings v Chapter 8 "Fehler- - Thyristor short circuit meldungen Alarme" V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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9 What to do, if ... V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Analog input Voltage output 0(4) to 20 mA DC 10 V Binary output Relay AC 3800 V Display and keypad Load connection U1, U2 AC 3800 V Voltage supply 10.3 Analog inputs (master only) V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Control cables are connected via screw terminals and load leads via cable lugs DIN 46235 and DIN 46234 or tubular cable lugs. Operating conditions The power controller is designed as a built-in device according to: EN 50178, pollution degree 2, overvoltage category Ü III V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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Housing Plastic, flammability class UL94 V0, color: cobalt blue RAL 5013 Power loss The power loss can be calculated using the following empirical formula: = 2x (20 W + 1.3 V x I Load V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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5.4 kg Load current 100 A approx. 7.6 kg Load current 150 A approx. 17 kg Load current 200 A approx. 19 kg Load current 250 A approx. 20.4 kg Standard accessories 1 operating manual V1.00/EN/00709725 [Thyristor power controller TYA S202]...
Control Equipment (Category 709066/X-XX-100... NRNT7) 709066/X-XX-150... 709066/X-XX-200... 709066/X-XX-250... Load current 32 to 250 A Lead protection for the con- 2 A up to max. 5 A, conductor cross section maximum AWG 20-12 trol electronics V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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10 Technical data V1.00/EN/00709725 [Thyristor power controller TYA S202]...
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