Compact controller for the plastics industry (92 pages)
Summary of Contents for JUMO DICON touch
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JUMO DICON touch Two/Four-Channel Process and Program Controller with Paperless Recorder and 8.9 cm (3.5") Touch- screen Operating Manual 70357100T90Z004K000 V2.00/EN/00603327/2020-03-10...
1 Introduction Safety information General information This manual contains information that must be observed in the interest of your own safety and to avoid damage to assets. This information is supported by symbols which are used in this manual as indicated. Please read this manual before commissioning the device.
1 Introduction & FURTHER INFORMATION! This symbol is used in the tables and refers to further information in connection with the table. DISPOSAL! This device and the batteries (if installed) must not be disposed in the garbage can after use! Please ensure that they are disposed properly and in an environmentally friendly manner.
1 Introduction Description The DICON touch is a universal process and program controller with 4 control channels, which displays information on a vibrant display and is operated intuitively with touchscreen. Up to 4 control channels are available via the tried-and-tested JUMO control algorithm with two possible optimization variants.
2 Identifying the device version Order details Basic type 703571 JUMO DICON touch - two-channel process and program controller with RS485 interface Version Standard with default settings Customer-specific configuration (specifications in plain text) National language of display texts German English...
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2 Identifying the device version 1 relay (changeover contact) 2 relays (normally open) 1 solid state relay 230 V, 1 A 1 logic output 0/22 V, max. 30 mA 2 logic outputs 0/12 V, 20 mA 1 analog output 2 PhotoMOS® relays Outputs OUT9/10 (not available for assignment with module 20 on OUT5/6) None 1 relay (changeover contact)
• 1 controller in the ordered version • 1 Operating Manual • 1 panel seal 4 retaining elements for panel installation General accessories Article Part no. PCA3000/PCC JUMO software package 709701/709702 00431884 USB cable A-connector mini B-connector 3 m 00506252...
2 Identifying the device version Accessories Item Parts no. Modules for expansion slots: One analog input (universal) 00581159 One relay output (changeover contact) 00581160 Two relay outputs (N/O contact) 00581162 One logic output DC 0/22 V, max. 30 mA 00581165 Two logic outputs DC 0/12 V max.
2 Identifying the device version Nameplate Position The nameplate is affixed to the housing. Contents The nameplates contain important information. This includes: Description Designation on the nameplate Device type (A) Voltage supply, power consumption (B) Fabrication number (C) F-Nr Part no. (D) Device type (Typ) Compare the specifications on the nameplate with the order.
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2 Identifying the device version Identifying the optional modules The device type (Typ) also contains information about optional modules provided per default, as in the following example of the Ethernet interface (digit 08): 703571/8-01-00-00-00-00-00-00-00-25-08... (see order code) Further information on identifying optional modules is included in this chapter: Operating manual Chapter 9.2 "Slots", Page 53...
3 Mounting Mounting site and climatic conditions The mounting site should be free from vibration, dust and corrosive media. Install controllers as far away as possible from sources of electromagnetic fields, such as those created by fre- quency converters or high-voltage ignition transformers. Conditions at the mounting site must correspond to the following environmental influences: 3.1.1 Electrical data...
3 Mounting Close mounting Spacing between the panel cut-outs, min. 35 mm horizon- tally and min. 80 mm vertically Panel thickness Max. 5 mm Mounting depth Max. 130 mm Fastening 4 mounting elements Operating position (including the viewing angle of the TFT color screen) Horizontal ±65°, vertical +40 to -65°...
3 Mounting Close mounting If several devices are mounted above or next to each other on a panel, the panel cut-outs must be positioned 35 mm horizontally and at least 80 mm vertically away from each other. Installation in panel cut-out Step Activity Affix delivered panel seal (1) on the device from the rear...
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3 Mounting NOTE! The resistive touchscreen cover reacts to finger pressure or can be operated using commer- cially available pens with a rounded plastic tip. CAUTION! Sharp tools will cause scratches and may damage the cover. The front plate is not resistant to corrosive acids or lyes, abrasives, or cleaning with high- pressure cleaners.
4 Electrical connection Installation notes CAUTION! The delivery status of the device at the first startup does not necessarily correspond to the intended application (for example, Controller 2 inactive). This may result in undefined plant behavior. Therefore, where possible during startup, no actuators should be connected and load cur- rent circuits should be isolated.
4 Electrical connection 4.1.3 Intended use, misuse • The controller is intended for installation in the industrial sector. WARNING! The controller is not suitable for installation in potentially explosive areas Explosion hazard. The device must only be used outside of potentially explosive areas.
4 Electrical connection Galvanic isolation Analog output Analog input IN8 AC 30 V AC 30 V DC 50 V DC 50 V Analog input IN11 Relay outputs AC 30 V AC 3600 V DC 50 V 2 PhotoMOS® solid state relay Digital input = DC 45 V, I...
4 Electrical connection Connection diagram DANGER! Works involving dangerous electrical voltage (230 V) are performed here. There is a risk of electric shock. De-energize all electrical circuits before performing wiring work. The electrical connec- tion must only be established by qualified personnel. 4.3.1 Connection elements Analog input IN8...
4 Electrical connection 4.3.2 Analog inputs Input IN8, IN9 as a standard feature 2 analog inputs can be added to input (IN10), (IN11) via optional boards Connection (Connection ele- Symbol and terminal designation ment) Input Thermocouple (1) IN8 (2) IN9 (3) IN10 (4) IN11 RTD temperature probe...
4 Electrical connection NOTE! Approval according to DIN EN 14597 is only valid if the correct probe with DIN approval is set in the configuration level, and also connected to the analog input. The measured value acquired in this way must lie in the approved temperature range of the DIN probe in the following tables, and can, for example, continue to be used as the actual value for the two controllers or for the limit value monitoring function.
4 Electrical connection 4.3.4 Probes for water and oil Hinweis: Wegen der Ansprechgenauigkeit ist die Verwendung nur ohne Schutzhülsen (Tauchhülsen) zulässig. aktuelle Typenbezeichnung alte Typen- Fühlerart Temperaturbereich Nennlänge mm Prozessanschluss bezeichnung Widerstandsthermometer (Typenblatt 90.2006) 90.2006/10-402-1003-1-9-100-104/000 1 x Pt100 -40 ... +400°C Verschraubung G1/2 90.2006/10-402-2003-1-9-100-104/000 2 x Pt100...
4 Electrical connection 4.3.6 Analog outputs Output OUT 3/4 to 11/12 can be extended by 1 analog output using optional boards Connection (Connection ele- Symbol and terminal designation ment) Input 1 analog output (8) OUT3/4 DC 0/2 to 10 V or DC 0/ (9) OUT5/6 4 to 20 mA (10) OUT7/8...
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4 Electrical connection Outputs OUT 3/4 to 11/12 can be expanded via the following optional boards Connection (Connection Symbol and terminal designation element) Output 1 relay output (changeover (8) OUT3/4 contact) (9) OUT5/6 (10) OUT7/8 (11) OUT9/10 (12) OUT11/12 2 relay outputs (N/O contact) 1 solid state relay AC 230 V, 1 A 1 logic output...
4 Electrical connection 4.3.9 Digital outputs Standard Two relay outputs (changeover contact) Switching capacity AC AC 230V/24V; 3(0,5) A; cosφ=1(≥ 0,6); D300 DC 24V; 3(0,5; τ =7ms) A Switching capacity DC Contact life 250,000 operations at nominal load Per optional board One relay output (changeover contact) Switching capacity AC AC 230V/24V;...
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4 Electrical connection Connection (Connection ele- Symbol and terminal designation ment) Protection conductor Neutral conductor N (L-) Line conductor L1(L+)
4 Electrical connection 4.3.11 Interfaces USB device, USB host and COM1 interfaces as a standard feature Connection (Connection Symbol and terminal designation element) USB device interface (21) USB host (20) COM1 serial interface RS485 (13) 1 TxD+/RxD+ Transmission/ (galvanically isolated) received data + 2 TxD-/RxD- Transmission/...
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4 Electrical connection COM2 interface can be expanded using optional boards Connection (Connection Symbol and terminal designation element) Ethernet (14) 1 TX+ Transmission data + 2 TX- Transmission data - 3 RX+ Received data + 6 RX- Received data - Serial interface RS422 1 RxD+ Received data +...
5 Operation Display and operating concept The DICON touch is operated via a resistive touchscreen and also reacts to finger pressure. Commercially available pens with plastic tips can also be used. (Factory setting: switched off) 2 Controller overview images (Factory setting: switched off)
5 Operation Device menu All the functions in the device menu are described in the following sections of the operating manual. Chapter 6 "Login", Page 45 Operating manual Chapter 7 "User level (Log-In)", Page 47 Chapter 8 "Program administration", Page 49 Operating manual Chapter 10 "Functional level", Page 57 Operating manual Chapter 11 "Parameterization", Page 59 Operating manual Chapter 12 "Configuration", Page 67...
5 Operation Screens in the operating loop Start screen After switch-on, the globe appears until the device software is started up. Then controller screen 1 appears (default setting). Using the icon in the bottom right-hand corner, all the screens defined in the operating loop can be called up one after another.
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5 Operation Starting manual mode In manual mode, a particular output level is specified for the controller. First of all, the screens show the active controller, where the output level is at approx. 40 %. Step Activity Touch the hand symbol (pencil appears at output level display) Touch the pencil, enter the manual output level, and confirm (green arrow) The controller operation is interrupted and Controller 1 is now working with a fixed output level of 20 % (the hand symbol appears next to the green setpoint value).
5 Operation 5.5.2 Program controller NOTE! This screen is not available per default and only appears if the extra code for the program controller has been enabled and configured. Chapter 2.1 "Order details", Page 13 Default setting There are no programs available. The following options are available for creating a program: Entering setpoint curves on the device Chapter 8.1.1 "On the device", Page 49 Entering setpoint curves using the setup program...
5 Operation Starting/stopping manual mode (for program controller) In the case of the program controller, manual mode can only be started by pressing the hand button when the program is stopped. After touching the hand with the pencil, the dialog for en- tering setpoint values 1 and 2 opens.
5 Operation 5.5.4 Recording view 1, 2 Default setting Here the device records up to 4 analog and 3 digital channels, like a line recorder. Extra code 213 is required if data is to be recorded and evaluated. You can view historical data (from previous recordings) with the H button and switch channels with the CH button.
6 Login Some of the levels in the device menu are protected with a username and password. The level protection is defined in the form of 5 different users in the user list using the setup program. On entering the password, each user is entitled to use the "rights" available. If permitted, the rights and passwords can also be changed on the device.
6 Login Login This sequence shows the login process as the master user (with the default password 9200): User 1 is now logged in and is permitted to access all functions listed under "Rights". Logout As soon as you are logged in, the Log-Out button is no longer grayed out and touching it will enable you to log out.
7 User level (Log-In) NOTE! This level is empty by default and parameters can only be defined using the setup program to appear in the device. Up to 25 parameters of any type from the configuration or parameter level can be included in this level.
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7 User level (Log-In) Setup dialog box Device display Once the setup data has been transferred to the device, the setpoint values can be entered on the device.
8 Program administration Entering program profiles 32 programs can be entered on the device or in the setup program. 8.1.1 On the device Step Activity Enter program names and icons Enter first section: If the program memory is empty, the section will be highlighted in red. Each section consists of: setpoint values 1 and 2, section time, operating contacts, toler- ance band, number of repetitions from start section, and parameter block.
8 Program administration 8.1.2 About the setup program Step Activity Start the setup program and click on Program editor > Program administration in the menu Enter sections in the table The table is displayed as a graphic with the program simulation Save the setup file and transfer the setup data to the device...
8 Program administration Step Activity If a green icon (smiley) appears, then the programs have been successfully transferred. 2 program profiles have now been saved in the device and can be started at any section at a configurable time. The programs run in parallel. 8.1.3 Section run time The period of time until the next section.
8 Program administration 8.1.7 Number of repetitions The number of repetitions from a specific start section is entered here. 8.1.8 Start section Repetition begins from this section. Example 8.1.9 Parameter block For each control channel, parameter blocks 1 to 4 are available and can be switched over in sections.
9 Device info The device information function enables hardware and software modules to be displayed. General information The extra codes enabled in the device are displayed alongside the device name. 9.1.1 Version, motherboard, Ethernet information Software version, fabrication number, and testing ID are displayed. Displays the hardware on the motherboard.
9 Device info Inputs/outputs The switching statuses and measured values are displayed here. 9.3.1 Digital and analog inputs, digital and analog outputs, external digital, and external analog inputs...
9 Device info Functions 9.4.1 Math, logic signal, limit value outputs 9.4.2 Timer signal, digital control signals, operating contacts, controller, analog flag, digital flag...
10 Functional level 10.1 General information NOTE! The functional level is hidden per default and must be activated using the setup program. 10.1.1 Activating the functional level The functional level is activated in the screen menu and subsequently appears in the device menu.
The parameters described in this section can be entered either using the setup program or on the DICON touch. This area is for setting the parameters that relate directly to the process of adjusting the controller to suit the control process, after the plant has been started up.
11 Parameterization Parameter Setting Description Start DST Month: March The switchover takes place at this time. Week: last week Day: Sunday Time: 02:00:00 End DST Month: October The switchover takes place at this time. Week: last week Day: Sunday Time: 03:00:00 11.3 Controller/parameter blocks Setup dialog box...
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11 Parameterization Parameter Setting Description Proportional band 0 to 9999 Value for the proportional band The controller structure has no effect if (Xp1) Xp = 0 (behavior identical to limit value monitoring function)! Proportional band 0 to 9999 For a continuous controller, Xp must be >...
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11 Parameterization Parameter Setting Description Min. output level -100 to +100 % Admissible minimum output level (only effective if Xp > 0) limit (Y2) Minimum relay 0 to 60 s Limits the switching frequencies for ON period 1 switched outputs (Tk1) Minimum relay 0 to 60 s...
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11 Parameterization Y0 = -100 % 100 % w-2*Xd1 w-Xd1 Three-state controller This controller has two outputs, which can be configured as continuous (analog output) or switched (digital output). In both cases, the controller can be parameterized with P, PI, PD, or PID transmission behavior.
11 Parameterization 11.4 Setpoint values 4 switchable setpoint values are assigned to a fixed-setpoint controller and can be entered on the device or in the setup program. The following table shows the setpoint changeover for fixed-setpoint controllers using two dig- ital signals that can be set in Chapter 12.6.7 "Controller setpoint values", Page 97.
All analog signals are shown in the following table. The entry in the "Type" column indicates the source of the signal: • Internal: Internal signal for the DICON touch (including signals from the analog inputs) • External: External input, for example, one that can be transmitted via an interface...
All the digital signals are shown in the following table. The entry in the "Type" column indicates the source of the signal: • Internal: Internal signal for the DICON touch (including signals from the digital inputs) • External: External value is transferred via the interface, for example...
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12 Configuration Category Signal Type Description Digital control signals Digital control signals 1 to 8 Internal Logic level for the defined digital control signals 1 to 8 Chapter 12.14 Digital controller signals Page 135 Limit value outputs Limit value output 1 to 16 Internal Logic level of the limit value moni- toring function 1 to 16...
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12 Configuration Category Signal Type Description Analog input alarm MinAlarm IN8 Internal Min. and max. alarm signals of the analog inputs 1 to 4 MaxAlarm IN8 Chapter 12.5 Analog inputs MinAlarm IN9 IN8, IN9, IN10, IN11 Page 75 MaxAlarm IN9 MinAlarm IN10 MaxAlarm IN10 MinAlarm IN11...
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Fieldbus error Is active if PROFIBUS or PROFI- NET report an error Battery empty Buffer battery must be replaced by JUMO Service Battery pre-alarm Buffer battery voltage under 2.6 V Login Logic level "0", user not logged in Logic level "1", user logged in USB inserted Logic level "0", USB not inserted...
12 Configuration 12.3 Basic settings These settings are applicable for the entire device. Setup dialog box 1on device: Parameters Parameter Selection/settings Description Device name Name 20 characters of editable text Language 1.German 2.English The device can save up to 2 languages. Additional languages can only be man- aged using the setup program: E >...
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12 Configuration Parameter Selection/settings Description Setup quick info Any text may be transferred to the device during the data transfer. Version onlinevis. Standard online visualization Software version of the webserver soft- (only setup) ware No online visualization Example 333.01.01-13 If relevant, additional versions are listed that can be selected in the version library and can be specifically selected for the software update.
12 Configuration 12.4 Digital inputs IN1 to 7 A maximum of seven digital inputs (IN 1 to 7) are available for connecting to potential-free con- tacts with a common ground. Setup dialog box Parameters Parameter Selection/settings Description Channel description Digital input 01 (15 characters) of editable text that indicates, for example, what the signal will be used for.
12 Configuration 12.5 Analog inputs IN8, IN9, IN10, IN11 The two analog inputs IN8 and IN9 are installed per default as universal measurement inputs for RTD temperature probes, thermocouples, resistance transmitters/resistance potentiome- ters, and standard signals. Two additional analog inputs, IN10 and IN11, can be retrofitted. Setup dialog box Parameters Parameter...
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12 Configuration Parameter Selection/settings Description Linearization Available options and default settings depend on the measuring probe selected. RTD probe Linear Pt100 DIN EN 60751 Ni100 DIN EN 60751 Pt500 DIN EN 60751 Pt1000 DIN EN 60751 Ni1000 Pt100J JIS 1604 Pt50 GOST 6651-94 Cu50...
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12 Configuration Parameter Selection/settings Description Measuring value off- -100 to 0 to +100 Parallel shift of all measured values Measuring value fac- 1.000 Slope Filter time const. 0 to 0.6 to 100 Time constant for adjusting the digital input filter (0 s = filter off) Scaling start Default setting depends on sensor and linearization.
12 Configuration Lead wire resistance When connecting an RTD probe in a two-wire circuit, longer lines may lead to measuring errors. This value is used to compensate the resistance of the probe line and depends on the line length. Enter the ohmic resistance of the probe line here to achieve the best possible temper- ature measurement.
12 Configuration 12.6 Controller 1 to 4 A maximum of 4 controllers (control channels) are available. The parameters listed here can be configured independently of each other for controllers 1 to 4. 12.6.1 Controller configuration The controller type, the control direction, the output level for changeover to manual mode and for deviation above or below the measuring range, as well as the output level standardization and the deadband width are specified here.
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12 Configuration Parameter Selection/settings Description Manual mode Enabled Manual mode possible on the device Disabled Manual mode disabled Y in manual mode Defines the output level (%) that the controller should adopt after switching to manual mode. Y manual mode The value set below for Y manual mode is adopted.
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12 Configuration Manual mode If the setting is set to disabled, manual mode is no longer possible on the device. The button for manual mode is grayed out. Deadband Default is 0, i.e. no distance between heating and cooling contact. Deadband 100% -100%...
12 Configuration 12.6.2 Controller inputs This menu is used to configure the input signals of the controller – incl. the signals for switching off the controller and for parameter block changeover – and the parameters for manual mode. Setup dialog box Parameters Parameter Selection/settings...
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12 Configuration Parameter Selection/settings Description Signal Manual/Auto No selection This signal switches between manual changeover mode and automatic mode. Digital selector Signal Manual mode lock- This signal locks manual mode Signal 1 The parameter blocks entered in Chapter parameter block switching 11.3 "Controller/parameter blocks", page 60 are switched using both these signals.
12 Configuration 12.6.3 Controller self-optimization Autotuning, also known as self-optimization (abbreviation: SO), determines the optimum con- troller parameters for a PI or PID controller. Setup dialog box Parameters Parameter Selection/settings Description Method Oscillation Oscillation method Step response Step response method Locking Enabled Autotuning can be started on the device...
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12 Configuration is made from the standby output. In both cases, the controller determines the optimum control- ler parameters from the response of the actual value. Chapter "Optimization according to the oscillation method", page 86 Chapter "Optimization according to the step response method", page 87 Output type 1, 2 The cycle time is calculated on the basis of the type of controller output.
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12 Configuration NOTE! The optimization must be performed under genuine operating conditions and requires a closed control loop, whose actuator influences the actual value (e.g. heating controlled by re- lay output). It can be performed as many times as required. Start of autotuning Autotuning can be started using any signal from the digital selector.
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12 Configuration Optimization according to the step response method Initially, a configurable standby output is produced until the actual value "settles" to a constant. This is automatically followed by a configurable output level step (step size) to the control path. Main applications of the step response method: •...
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12 Configuration Checking the optimization You can check that the controller has been optimally adjusted to the control process by record- ing the startup process (with "Startup", for example) with a closed control loop. The diagrams below indicate possible incorrect settings and how to correct them. Here, the transient behavior of a 3rd-order control process for a PID controller is recorded as an example.
12 Configuration 12.6.4 Starting autotuning (SO) on the device This example describes the start of autotuning for a program controller. The following points must be taken into consideration, checked and, if necessary, adjusted: • Has the right controller type been configured?Check/set the controller's control directionIt must be possible to appropriately influence the actual value, e.g.
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12 Configuration Step Activity Enter program setpoint value for manual mode Return to the controller screen by pressing OK Click on the symbol at the bottom for the SO and start by pressing OK The symbol on the right-hand side shows that the SO has started Result: The SO stores the determined controller parameters in controller parameter block 1.
12 Configuration 12.6.5 Control loop monitoring Control loop monitoring monitors the control response during startup of a plant and in the event of a setpoint step by analyzing the change of the actual value during an output level change. An alarm is issued if the actual value does not respond according to the specifications. The alarm signal is available from the digital selector and can be processed further at any time.
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12 Configuration Description of the function Monitoring starts as soon as the maximum output level is produced in heating mode (see ex- ample) or as soon as the minimum output level is produced in cooling mode. Starting from this point, the actual value must leave the monitoring band – the range around the current actual value at the start of monitoring –...
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12 Configuration If the actual value does not leave the monitoring band within this timeframe, an alarm signal is generated. The alarm signal is maintained for as long as the maximum or minimum output level is produced and the actual value is within the monitoring band. Δx Monitoring band x Actual value y Output level...
12 Configuration 12.6.6 Output level monitoring Output level monitoring monitors the output level in the corrected state. The output level must be within a definable range around a mean output level. If it is not, an alarm is issued. The alarm signal is available from the digital selector and can be processed further at any time. Setup dialog box Parameters Parameter...
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12 Configuration Description of the function Once the output level monitoring has been activated, determination of the mean output level starts as soon as the actual value is within the control differential band. When the mean output level has been determined, the current output level must be within the monitored output level band.
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12 Configuration Parameter dimensioning Appropriate dimensioning of parameters used for determining the mean output level is required for the output level monitoring to function correctly. The control differential band around the actual value defines the corrected state. It should be dimensioned so that it is adhered to during normal operation.
12 Configuration 12.6.7 Controller setpoint values With this separate setpoint value function, the setpoint values and the ramp function can be configured flexibly for each of the control channels (Controller 1 to 4). Up to four setpoint values are available for each control channel and can be switched using two digital signals.
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12 Configuration Parameter Selection/settings Description With correction The external setpoint value is added to the internal setpoint value of the fixed setpoint controller or program controller. Program setpoint value Program setpoint value 1 The source for the program setpoint value is selected here for the active program control- Program setpoint value 2 ler.
12 Configuration 12.6.8 Ramp function The ramp function enables the setpoint value to be continually changed up to the ramp end value (active setpoint value). A tolerance band can be set around the setpoint value curve to monitor the actual value. If the actual value deviates from the tolerance band, a digital signal (tolerance band signal) is acti- vated.
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12 Configuration Parameter Selection/settings Description Signal for ramp off No selection The ramp can be switched off with this signal. With a binary signal, the ramp end value is applied only once (in the case of a ris- ing edge) as the current controller set- point value in the form of a step without a ramp.If the ramp end value is changed again, this behavior is no longer active...
12 Configuration (1) Tolerance band (2) Ramp 12.7 Digital outputs Depending on how the expansion slots have been equipped, 2 fixed digital outputs called OUT1 and OUT2 and 10 additional digital outputs (OUT3/4 to OUT11/12) are available. Setup dialog box Parameters Parameter Selection/settings...
12 Configuration Parameter Selection/settings Description Signal source Digital selector/controller This signal is issued at the digital output. 2nd output, Controller 1 Polarity inversion No Switching behavior remains unchanged Inverts the switching behavior Manual mode Not allowed Allowed Digital output signal can be edited in manual mode.
12 Configuration In the Device info menu, a hand symbol now appears by the switching output. If you tap the hand symbol, the Out 2 relay is actuated. See Chapter 9.3.1 "Digital and analog inputs, digital and analog outputs, external digital, and external analog inputs", page 54 12.8 Analog outputs...
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12 Configuration Parameter Selection/settings Description High Upper standard-signal limit is issued NAMUR Low See table (limits according to NAMUR) NAMUR High See table (limits according to NAMUR) Frozen Retains the last valid value Safety value Issues the set replacement value Safety value For example, 0 to 10 V Replacement value which can be set within...
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12 Configuration standard signal for analog output 20,5 mA 20 mA 4 mA 3,8 mA measured value scaling start scaling end Status after change of configuration Modified parameters are incorporated immediately. Behavior after power on During the initialization phase of the controller module, the output signal adopts a value of 0 % (in relation to the value range of the signal type).
12 Configuration 12.9 Limit value monitoring function One of eight alarm functions can be selected for each of the 16 limit value monitoring functions, to monitor a freely selectable input value (actual value) against a fixed limit value AF7 and AF8 or a limit value related to the setpoint value (setpoint value ±...
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12 Configuration Parameter Selection/settings Description Position of hysteresis Symmetrically Here you can adjust the setting for which side the hysteresis should be on. Non-standard left Non-standard right Start-up alarm sup- Inactive AF switching behavior is not suppressed pression Active AF switching behavior is suppressed, provided that the value was not within the valid range.
12 Configuration 12.9.1 Function and hysteresis For the AF1 to AF6 alarm functions, the final limit value depends on the setpoint value – the entered limit value is added to or subtracted from the setpoint value. The AF7 and AF8 alarm functions work with a fixed limit value which corresponds to the limit value entered.
12 Configuration Non-standard left Symmetrically Non-standard right 1 Output signal active 0 Output signal not active x Actual value w Setpoint value (1) Limit value (setpoint value distance) (2) Hysteresis Fixed limit value Non-standard left Symmetrically Non-standard right 1 Output signal active 0 Output signal not active x Actual value (1) Limit value...
12 Configuration 12.9.3 Startup alarm suppression Active startup alarm suppression means: • After power on, the output signal remains inactive, even if the actual value is in the alarm range. • If the limit value or setpoint value is changed so that the actual value moves from outside of the alarm range to within the alarm range, the output signal remains inactive •...
12 Configuration nently in this state. If I has been set, this lock cannot be acknowledged until the actual value is back within NACTIVE the admissible range. If A has been set, this lock can always be acknowledged. CTIVE The lock takes priority over the switch-off delay. 12.9.5 Alarm In addition to evaluation of the limit value monitoring output signal, there is also the option to...
12 Configuration 12.10 Screen The screen selection and the appearance of those screens in the operating loop is set using this function. 12.10.1 General configuration Setup dialog box Parameters Parameter Selection/settings Description Display after program Controller screen 1 Any of the screens in the operating loop can restart be selected as the start screen.
Background images and watermarks are set using this function. Setup dialog box Parameters Parameter Selection/settings Description Start screen Default setting is JUMO Sensors+Auto- Any screen shown with power ON (for active mation example, your company logo). Diagram water- Default setting is JUMO...
12 Configuration 12.10.4 Operation loop Screens are set to appear in the operating loop using this function. Setup dialog box Parameters (only setup) Parameter Selection/settings Description Controller screen 1 to 4 Display/do not display Controller overview Display/do not display Program controller Display/do not display General screen 1 Display/do not display...
12 Configuration 12.10.5 Colors recording The colors for the channels and alarms displayed can be set using this function. Setup dialog box Parameters Parameter Selection/settings Description Analog channel 1 to 4 The color for the recording data can be selected in the RGB color Digital channel 1 to 3 selector.
12 Configuration 12.10.6 Colors, designations in controller screen 1 to 4 The colors for controller screen 1 to 4 can be set using this function. The designations for the setpoint value, actual value, output level, contact 1 and 2, and the associated signal sources can also be set.
12 Configuration 12.10.7 Program controller screen Setup dialog box Parameters Parameter Selection/settings Description Background color RGB color selector Designation time value Proglaufzeit Signal source No selection Analog selector (integer) Colour time value R0 G0 B0 RGB color selector Parameters for analog value 1 to 4, digital value 1 to 4 Parameter Selection/settings Description...
12 Configuration 12.10.8 General screens 1, 2 Setup dialog box Parameters Parameter Selection/settings Description General screen General screen 01 Text for general screen 1 Background color (white) RGB color selector Description Analog value 1 to 3 Text for analog value 1 to 3 (in light-blue box) Signal source No selection Any analog value can be displayed here...
12 Configuration 12.11 Recording 1, 2 NOTE! Recording is switched off per default and a maximum of 4 analog signals and a maximum of 3 digital signals are displayed in the form of a recorder screen. Activation is required for the recorded data to also be saved or extracted and processed.
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DAT files and the configuration data in SET files. These files can be opened and evaluated with the aid of the JUMO PCA3000 evaluation software. Data that has been extracted is marked internally as retrieved and the available memory display is set to 100 %.
12 Configuration 12.11.2 Analog channels Setup dialog box Parameters Parameter Selection/settings Description Analog signal 1 to 4 Description Channel 1 Signal source No selection Any analog value can be recorded here Analog selector Line width Fine Bold 12.11.3 Digital channels Setup dialog box Parameters Parameter...
12 Configuration 12.12 Program controller You can choose here between the program controller and the fixed-setpoint controller. With the fixed-setpoint controller, all program functions are deactivated and the setpoint values are switched, as described in Chapter 11.4 "Setpoint values", page 64. Setup dialog for fixed-setpoint controller With the fixed-setpoint controller, all additional program functions are grayed out and therefore inactive.
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12 Configuration Parameter Selection/settings Description Continuation After the power failure, the program continues to run from the point of dis- ruption. Start at actual value After the power failure, the program continues to run from the current actual value. In the event of an error Continuation Program continues to run.
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12 Configuration Parameter Selection/settings Description Start time Start without specific time Program start after lead time Start with day of the week Program start on a day of the week and with a start time Start with date Program start on a specific date and at a specific time...
12 Configuration 12.12.1 Control signals Setup dialog box Parameters Parameter Selection/settings Description Signal Program Start Digital selector This signal starts a program. No selection Signal Program Abort Digital selector This signal aborts a program. No selection Signal Program Pause Digital selector This signal stops a program.
12 Configuration Parameter Selection/settings Description Digital control signal 1 to 8 12.12.2 Extended functions Setup dialog box Parameters Parameter Selection/settings Description Additional functions Not selected (empty) (⎫) No function Reserved functions for service (⎫) Fast forward etc. Input interlock Not selected (empty) (⎫) Setpoint value 1 The ticked program controller func- tions are locked.
12 Configuration 12.12.3 Basic status This is where settings are adjusted for what should be active in the basic status of the program controller, that is, if no program is active in automatic mode. Setup dialog box Parameters Parameter Selection/settings Description Program setpoint value 1 0.00 to 99999 The value entered here is active in...
12 Configuration 12.12.4 Operation mode Manual You can set what is active in manual operating mode here. Setup dialog box Parameters Parameter Selection/settings Description Program setpoint value 1 0.00 to 99999 The value entered here is active in manual operating mode. Program setpoint value 2 0.00 to 99999 Control contacts...
12 Configuration 12.12.5 Response by out of range (O-o-R) Here you can set which parameters should be active in the program controller in the event of a deviation above or below the measuring range. Setup dialog box Parameters Parameter Selection/settings Description Program setpoint value 1 0.00 to 99999...
12 Configuration 12.12.6 Weekly program 10 different weekly programs can be defined here. Setup dialog box Parameters Parameter Selection/settings Description Automatic start Not selected (empty) (⎫) Weekly program 1 to 10 Ticked weekly programs start auto- matically Weekly program 1 Program number: 0 Inactive Program number: 1...
12 Configuration 12.13 Timer or week-time switch 4 functions are available that can be used as a timer or week-time switch. The settings can be copied to another timer using the C button. Setup dialog for timer Parameters Parameter Selection/settings Description Function Inactive...
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12 Configuration Parameter Selection/settings Description Acknowledgement sig- A timer alarm is acknowledged with this signal. Start signal Digital selector The timer is started with this signal No function Cancel signal Digital selector The timer is canceled with this signal No function Halt signal Digital selector The timer is halted with this signal.
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12 Configuration Parameter Selection/settings Description Monday to Saturday Hours 0 to 24 (⎫) Same settings possible as for Sunday Switch-on time 1 to 4 Switch-off time 1 to 4...
12 Configuration 12.14 Digital controller signals A maximum of 8 unrelated links with up to four signals each (digital selector) can be configured. Use the C button to transfer the settings of the selected link to another link and to then make changes there as desired.
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12 Configuration Parameter Selection/settings Description BCD-Signal 2 No selection 2nd BCD digital value Digital selector BCD-Signal 3 No selection 3rd BCD digital value Digital selector BCD-Signal 4 No selection 4th BCD digital value Digital selector Polarity inversion No Switch-On time For example, if the signal set under the signal source is to be delayed Switch-Off time...
12 Configuration 12.14.1 Alarms Setup dialog box Parameters Parameter Selection/settings Description Alarm type Alarm switched off. Alarm A message will be entered in the alarm list depending on the signal level that has been set. Event A message will be entered in the event list depending on the signal level that has been set.
12 Configuration 12.15 Math/logic The device provides only limited functionality. Programming, for example of formulae, can be done more conveniently using the setup pro- gram: 16 entries for math/logic are available. Math and logic formulae 1 to 8 and 9 to 16 can be en- abled as an optional extra.
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12 Configuration Parameter Selection/settings Description Linearization The mathematical calculation can be linked with a (customer-specific) linear- ization table. Secure using power off Measuring range start Measuring range end 100.00 Variable a Variable b Unit Decimal place Temperature Additional math functions Reserved functions for service Formula (text) Function...
12 Configuration 12.16 Flags/service 12.16.1 Flags 8 analog flags and 8 digital flags are available. The settings can be copied to another flag using the C button. Setup dialog box Analog flag parameters Parameter Selection/settings Description Analog flag 0.0000 to 100 Can be set within the limits to any value with 4 decimal places.
12 Configuration 12.16.2 Service Here you can set which signal should be monitored, for example with a service counter. This can trigger an alarm if exceeded and can be acknowledged with the set signal. Setup dialog box Parameters Parameter Selection/settings Description Service interval 0 to 99999...
12 Configuration 12.17 External digital inputs 8 external digital inputs are available. The settings can be copied to another input using the button. The settings can be copied to another external input using the C button. Setup dialog box Parameters Parameter Selection/settings Description...
12 Configuration 12.18 External analog inputs 8 external analog inputs are available. The settings can be copied to another input using the button. Setup dialog box Parameters Parameter Selection/settings Description Description Ext. AI 01 Temperature None Relative Absolute Comma format Auto Automatic switching XXXXX.
12 Configuration 12.18.1 Alarms Setup dialog box Parameters Parameter Selection/settings Description Minimum alarm Alarm switched off. Alarm A message will be entered in the alarm list depending on the minimum value that has been set. Event A message will be entered in the event list depending on the minimum value that has been set.
12 Configuration 12.19 Serial interfaces 1 serial interface is available per default. If additional serial interfaces should be added in the form of optional boards, they will appear here. Setup dialog box Parameters Parameter Selection/settings Description Protocol Modbus slave Modbus master Baud rate 9600, 19200, 38400 Data format...
12 Configuration 12.20 Ethernet This dialog only appears if an Ethernet interface is installed in the device, and it determines how the IP address is to be assigned and what the DNS server is called. Chapter 15.2 "Ethernet (option)", page 175 Setup dialog box...
12 Configuration 12.21 Modbus/TCP There is no Modbus/TCP interface available per default. If it has been integrated into the device using optional boards, the following values can be set for Modbus communication: Setup dialog box Parameters for Modbus slave Parameter Selection/settings Description Port...
12 Configuration 12.22 Relay module (accessories) An external relay module or logic module ER8 can be connected to the serial interface COM1. Relays 1 to 8 are controlled using the digital selector. The relay module is inactive per default: Setup dialog box Parameters Parameter Selection/settings...
12 Configuration 12.23 PROFIBUS DP (option) For a device with an integrated PROFIBUS DP optional board, the following settings can be made: Setup dialog box Parameters Parameter Selection/settings Description Function Inactive PROFIBUS inactive (bus error message suppressed) Active PROFIBUS active Device address 0 to 127 Device address...
The setup program can be downloaded from "www.jumo.net" as a 30-day version. Once this period has elapsed you will need an activation code from JUMO in order to use the full range of functions. Follow the instructions on the screen.
13 Configuration – in setup program only 13.2.1 Establishing the connection to the device First of all, you will see from the connection symbol on the menu panel that a device has not yet been connected. The following possibilities are available for connecting the device: Via USB device interface Step Activity...
13 Configuration – in setup program only Via Ethernet interface Step Activity Connect Ethernet socket on the device with LAN socket on the router or company network and perform step 2 as with the USB interface Select TCP/IP and click N (no login) Enter IP address of the device and click Finish LAN connection established...
13 Configuration – in setup program only 13.3 Connection diagram The rear side of the device is shown here with all the fitted hardware components that the setup program has detected.
13 Configuration – in setup program only 13.4 Country settings Additional device languages can be created or edited here. For example, French can be se- lected as a 2nd language from the current library and transferred to the device. 13.5 User list The user currently logged in is displayed.
A “standard online visualization” function is stored per default. A PC with Microsoft® Windows® operating system and Internet Explorer installed is required to use the online visualization. An HTML document can be created here which visualizes the DICON touch using a web applica- tion.
13 Configuration – in setup program only 13.9 Modbus frames for reading This function is used to compile up to eight Modbus frames for reading process values of ex- ternal devices (via interface) individually for each opposite end. The process values (analog, integer, and digital values, and text) are written to the selected variables from the received Mod- bus telegram and are available for use in the system.
13 Configuration – in setup program only 13.10 Modbus frames for writing This function is used to compile up to eight Modbus frames for writing process values to exter- nal devices (via interface) individually for each opposite end. The process values (analog, in- teger, and digital signals, and text) are written to the frames by the system and are available to external devices.
13 Configuration – in setup program only 13.11 PROFINET-RT If the device is equipped with a PROFINET-RT interface class B, up to ten slots can be config- ured: See PROFINET interface description Setup dialog box...
13 Configuration – in setup program only 13.12 Customer-specific linearization No linearization tables are stored per default. A maximum of 4 linearizations can be created with the setup program. 13.12.1 Grid points Customer-specific linearization is specified by entering up to 40 grid points (pairs of values X/ Y).
13 Configuration – in setup program only Displaying linearization on a graphic ("Display graphic" button) Use this button to create a graphic of the linearization. The graphic includes the characteristic lines for both types of linearization where applicable, namely the grid points (table) and the formula. The display range for the graphic is initially determined by the smallest and largest grid points;...
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13 Configuration – in setup program only Parameter Selection/settings Description Meas. range end -99999 to 100 to +99999 End value of the y axis (Ymax) -99999 to 0 to +99999 Absolute component of the polynomial (point of intersection with the y axis) -99999 to 1 to +99999 Coefficient of the linear component (x) -99999 to 0 to +99999...
13 Configuration – in setup program only 13.13 Process screens 1 to 4 The process screen is empty per default and can only be created using the setup program. A process screen can consist of a maximum of 50 objects. These could be icons in bitmap for- mat, frames, surfaces, texts, and analog and digital values of various colors and sizes.
13 Configuration – in setup program only 13.13.1 Process screen editor Setup dialog box (1) (2) (3) (4) (5) (12) (11) (10) (1)Object list (2)Object used (3)Selected process screen (4)Activate process screen (5)Select background image (6)Name of the process screen (7)Select background color (8)Navigation and editing functions (9)-...
13 Configuration – in setup program only Button Function Remove object from the object list Move object up in object list Move object down in object list Edit object 13.13.2 Background In addition to the background color, a background image can also be used for the background of the process screen.
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13 Configuration – in setup program only Select the new furnace screen, click "Transparent" and it will appear in the list of screens. Once "Active" is ticked, the background image will appear in the preview.
13 Configuration – in setup program only 13.13.3 Signal types for process screens (overview) The variables and icons are now entered in the list until the process screen is complete. The first blue highlighted entry is highlighted with a border in the preview. Setup dialog box Signal types Parameter...
13 Configuration – in setup program only 13.13.4 General object features The description of the general object features applies for all object types for which the param- eters in question are available. The specific object features are described in the following chapters under the corresponding object type.
13 Configuration – in setup program only Parameter Selection/settings Description Transparent Yes (), No () If "Yes", the background color of the object is not active. Instead, the font will be displayed in front of the background color of the process screen. Frame form Select form (drop-down menu).
13 Configuration – in setup program only Editing functions Button Function Select foreground color (for example, font color) within the object (drop-down menu). Select background color of the object (drop-down menu). Change the frame form of the object (none, thin, thick, raised, recessed). Change the font size (12, 16, 24, 31, 48, 64 pixels).
14 Special functions 14.1 Calibrating the touchscreen The display on the TFT screen may no longer correspond to the points of contact on the adhe- sive touchscreen cover. In this case, the touchscreen must be calibrated. >C EVICE MENU ALIBRATE TOUCHSCREEN To do this, 4 points on the screen with an 'x' must alternately be tapped as accurately as pos- sible with a pen.
15 Online parameters 15.1 Fine adjustment You can use customer-specific fine adjustment to correct the measured values of the analog input. In contrast to offsetting, which is used to specify a constant correction value for the entire characteristic line, fine adjustment can also be used to change the slope of the characteristic line.
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15 Online parameters Performing fine adjustment 1) Determine the lower value (as low and constant as possible) with the reference measuring device. Example: Set furnace temperature to 20 °C. 2) Enter the display value as the actual zero point and the reference value as the set zero point.
Config. IP address Automatic The DICON touch automatically obtains its IP address from the DHCP server. Manual The IP address for the DICON touch must be assigned manually. Manual IP address 0.0.0.0 to The IP address is entered manually here (if necessary, it should be requested from 233.233.233.1 to...
15 Online parameters 15.3 Date and time The date and time for the device can be adopted from the connected PC or entered manually. Setup dialog box 15.4 Screenshot A screenshot of the current device can be created here and saved as a bitmap. Setup dialog box 15.5 Deleting the measurement-data memory...
Generate code number and click Next Select the required extra codes and click Next Code number appears Send the code number to JUMO and the activation code will be sent to you. Enter the activation code under E and click Next.
15 Online parameters 15.7 Testing calibration This area shows the dialogs for calibration and testing of analog and digital outputs as well as other device functions. Setup dialog box 15.8 Different process values Values can be read and saved here. Setup dialog box...
15 Online parameters 15.9 Startup program The setup program has a convenient software tool that monitors, documents, and thus sub- stantially simplifies the startup process. This startup software makes it possible to visualize and save analog and binary signals while the plant is being optimized.
16 Error and alarm messages 16.1 Error messages in float values and on the display The float value itself is used for the display. The following statuses are defined. Error Float value display Display First error value 1.0E+37 Software – underrange 1.0E+37 <<<<<<...
17 Retrofitting optional boards 17.1 Safety information You can upgrade or retrofit the device flexibly using the following description. All necessary set- tings are described in this operating manual. Manipulations not described in the operating man- ual or which are expressly forbidden will jeopardize your warranty rights. CAUTION! The modules may be damaged by electrostatic discharge.
17 Retrofitting optional boards 17.3 Installing modules In this example, a universal analog input is inserted in slot In10. Step Activity Disconnect screw terminals connected at the rear and connected interface cables Loosen 2 screws at bottom (do not remove), remove side screw completely Lift up back panel and pull out...
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17 Retrofitting optional boards Step Activity Slide optional board into the slot provided. The part no. is located on the screw terminal. Re-tighten the 2 screws with the associated toothed lock washers and screw in the side screw again, to ensure a conductive connection between the back panel and the side panel (secure grounding).
17 Retrofitting optional boards 17.3.1 Accessories Item Parts no. Modules for expansion slots: One analog input (universal) 00581159 One relay output (changeover contact) 00581160 Two relay outputs (N/O contact) 00581162 One logic output DC 0/22 V, max. 30 mA 00581165 Two logic outputs DC 0/12 V max.
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