JUMO Quantrol LC200 Operating Manual

JUMO Quantrol LC200 Operating Manual

Universal pid controller series

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JUMO Quantrol LC100/LC200/LC300
Universal PID Controller Series
B 702030.0
Operating Manual
2013-06-24/00600571

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Summary of Contents for JUMO Quantrol LC200

  • Page 1 JUMO Quantrol LC100/LC200/LC300 Universal PID Controller Series B 702030.0 Operating Manual 2013-06-24/00600571...
  • Page 3: Table Of Contents

    Content Introduction ..........5 Device documentation .
  • Page 4 Content 4.2.7 Self-optimization (TUNE) ..........30 Error messages .
  • Page 5: Introduction

    It contains information about the RS485 interface, the Modbus protocol and the communication with other devices. All PDF documents can be downloaded under www.jumo.net. Safety information This manual contains information that must be observed in the interest of your own safety and to avoid damage to assets.
  • Page 6: Scope Of Delivery

    1 Introduction Note signs TIP! This symbol refers to Important information about the product or its handling or additional use. REFERENCE! This symbol refers to Further information in other sections, chapters or manuals. Scope of delivery • Controller (including seal and fastening elements) •...
  • Page 7: Installation - Electrical Connection

    Basic type 702031 Quantrol LC100 (format 48 mm x 48 mm) 702032 Quantrol LC200 (format 48 mm x 96 mm, portrait format) 702034 Quantrol LC300 (format 96 mm x 96 mm) All types including 1 analog input (universal), 1 binary input (for potential-free con- tact;...
  • Page 8 2 Installation - Electrical Connection Site altitude up to 2000 m above sea level Operating position Protection type as per DIN EN 60529, at the front IP 65, at the rear IP 20 Weight (fully equipped) LC100: approx. 150 g; LC200: approx. 200 g; LC300: approx.
  • Page 9: Installation

    2 Installation - Electrical Connection Installation LC100 LC200 and LC300 Installation of LC100 Installation of LC200 and LC300 Insert the device from the front into the Insert the device from the front into the panel cut-out and ensure that the seal is panel cut-out and ensure that the seal is correctly positioned.
  • Page 10: Installation Notes

    2 Installation - Electrical Connection Installation notes • The device is not suitable for installation in explosive areas (Ex areas). • The choice of cable material, the installation and the electrical connection of the device must conform to the requirements of DIN VDE 0100 "Installation of low-voltage power circuits" and/or the appropriate local/national regulations (e.g.
  • Page 11: Connection Diagram

    2 Installation - Electrical Connection Connection diagram The terminal strips on the device rear are equipped with screw terminals. Please refer to the tech- nical data for specifications concerning the conductor cross section. LC100 LC200 LC300 L1(L+) L1(L+) N(L-) N(L-) L1(L+) N(L-) 13 14...
  • Page 12 2 Installation - Electrical Connection DANGER! The electrical installation may carry voltage. Risk of electrocution. The electrical connection must only be performed by qualified personnel. TIP! Prior to starting the electrical connection, check that the device version complies with the order code. Connections Symbol LC100...
  • Page 13: Operation - Configuration - Parameterization

    3 Operation - Configuration - Parameterization Operation 3.1.1 Display and operating elements (A) Programming / one level deeper (B) Value reduction / previous parameter (C) Value increase / next parameter (D) Function key / leave level (E) Red 7-segment display (factory-set: Actual value);...
  • Page 14: Level Concept

    3 Operation - Configuration - Parameterization 3.1.4 Level concept The parameters for device setting are organized at different levels. (1) Changeover from normal display to the levels (2) Changeover between levels (3) Changeover to the operator level (setpoints, PArA process values, timer value and time) >...
  • Page 15: Configuration (Conf)

    3 Operation - Configuration - Parameterization Configuration (ConF) TIP! The device will map out parameters unless the equipment level permits the function assigned to the parameter. Factory settings appear in bold in the following table. Analog selector With some parameters in the configuration level, the user can choose from a series of analog values.
  • Page 16: Controller (Cntr)

    3 Operation - Configuration - Parameterization Parameters Value Description Measured value -1999 ... The measured value is corrected through this value (offset), offset 0 ... prior to being used as a controller input value and in the analog +9999 selector. OFFS Display start -1999 ...
  • Page 17: Ramp Function/Firing Curve (Rafc)

    3 Operation - Configuration - Parameterization 3.2.3 Ramp function/firing curve (rAFC) The device can be operated as a fixed value controller with and without ramp function. In addi- tion, a firing curve is supported. ConF rAFC -> -> Parameters Value Description Function Ramp function/firing curve switched off...
  • Page 18: Timer (Tfct)

    3 Operation - Configuration - Parameterization Parameters Value Description Response at Off / symmetric (only AL is active) Out-of-Range / On / symmetric (only AL is active) symmetry of limit Off / asymmetric (AL and AL2 are active) value On / asymmetric (AL and AL2 are active) ACrA Switching state in the event of overrange or underrange ("Out- of-Range“) / symmetry of alarm functions AF1, AF2...
  • Page 19: Outputs (Outl, Outa)

    3 Operation - Configuration - Parameterization 3.2.6 Outputs (OutL, OutA) The configuration of the device outputs is subdivided in binary outputs (OutL) and analog output (OutA). The switching states of binary outputs 1 to 3 (5) are displayed by LEDs K1 to K3 (K5) (LED is lit = output active).
  • Page 20: Binary Functions (Binf)

    3 Operation - Configuration - Parameterization 3.2.7 Binary functions (binF) The binary signals of the binary output, the limit value monitoring and the timer can be used to trigger different functions. The binary functions for start and abort react to the rising flank of the triggering signal, all other binary functions are state-dependent controlled and active with "High".
  • Page 21: Interface (Intf)

    Device address 0 ... Address in data network 1 ... For further information about the RS485 interface, the Modbus protocol and the communication with other devices, please refer to the interface description B 702030.2.0 available as a PDF document under www.jumo.net.
  • Page 22: Parameterization (Para)

    3 Operation - Configuration - Parameterization Parameterization (PArA) Enter the controller parameters here. PArA -> Parameters Value Description Proportional band 0 ... Range of the proportional band 9999 The larger the proportional band the lower the controller ampli- fication. The controller structure is not effective with Pb = 0 (behavior identical to limit value monitoring).
  • Page 23: Supplement

    4 Supplement Additional information about installation TIP! The information given in this chapter is exclusively contained in this operating manual provided as PDF document. It supplements the information contained in the previous chapters of this operating manual as well as in the brief instructions added to every device as a print out.
  • Page 24 4 Supplement LC200 +0.8 (1) Setup interface (USB) (2) Panel cut-out on the device bottom...
  • Page 25: Cleaning The Device Front

    4 Supplement LC300 +0.8 (1) Setup interface (USB) (2) Panel cut-out on the device bottom Minimum spacing of panel cut-outs Type without USB cable with USB cable horizontal vertical horizontal vertical LC100 11 mm 30 mm 11 mm 65 mm LC200 22 mm 30 mm...
  • Page 26: Additional Information About The Device Functions

    4 Supplement Additional information about the device functions TIP! The information given in this chapter is exclusively contained in this operating ma- nual provided as a PDF document. It supplements the information contained in the previous chapters of this operating manual as well as in the brief instructions added to every device as a print out.
  • Page 27: Analog Input

    4 Supplement 4.2.2 Analog input Measured value offset A measured value correction (offset) can be carried out to correct system specific deviations. The offset value is added to the measured value with the correct prefix (the measured value is redu- ced by entering a negative offset value).
  • Page 28: Ramp Function And Firing Curve

    4 Supplement 4.2.4 Ramp function and firing curve Ramp function This function allows the continuous change of the setpoint up to the ramp end value (setpoint setting ). Depending on the actual value at ramp start, this results in a rising or falling rASL ramp with identical gradient (adjustable ramp ratio The ramp starts after mains ON (or through the binary...
  • Page 29: Timers

    4 Supplement TIP! The firing curve can only be started when the actual value is smaller than setpoint 1. The firing curve is aborted in the event of a probe break, probe short-circuit, over- range/underrange or change-over to manual mode (controller switched off). After the power supply is restored, the firing curve is not active (controller switched off).
  • Page 30: Limit Value Monitoring

    4 Supplement 4.2.6 Limit value monitoring The following representations show the function of limit value (AL, AL2) for the various alarm functions AF1 to AF8. The hysteresis (HySt) is always symmetrical in relation to the limit value. Limit value referring to setpoint w AF1 symmetric AF2 symmetric HySt...
  • Page 31 4 Supplement Depending on the value of the control deviation, the controller selects between two self-optimi- zation methods: Self-optimization in the start- Self-optimization at the up-phase setpoint w Setpoint S Switching curve Start time of self-optimi- zation Prerequisites The following prerequisites must be fulfilled to be able to start self-optimization: •...
  • Page 32 4 Supplement Start of self-optimization Simultaneously press keys (B) and (C) (> 2 s): "tUnE“ flashes in the lower display. Self-optimization is completed when the display automatically changes to the normal display. The duration of self-optimization depends on the control process. Abort of self-optimization Simultaneously press keys (B) and (C) No parameters are changed by the abort.
  • Page 33: Error Messages

    4 Supplement Error messages Display Cause Fault remedy -1999 Underrange of the dis- Is the medium being measured within the played value. range (too hot? too cold?) (flashing!) Check probe for break and short-circuit. 9999 Overrange of the displayed value. Check the probe connection and the termi- (flashing!) nals.
  • Page 34: Technical Data

    4 Supplement Technical Data Thermocouple input Designation Standard Measuring range Measuring Ambient accuracy temperature influence Fe-CuNi „L“ -150 to +900 °C 0.4 % 100 ppm/ K Fe-CuNi „J“ EN 60584 -200 to +1200 °C 0.4 % 100 ppm/ K Cu-CuNi „T“ EN 60584 -200 to +400 °C 0.4 %...
  • Page 35 4 Supplement Input for standard signals Measuring range Measuring Ambient accuracy temperature influence Voltage 0 to 10 V 0.4 % 150 ppm/K Input resistance 650 k Current 0(4) to 20 mA 0.4 % 100 ppm/K voltage drop 2.2 V The accuracy values refer to the maximum measuring range. Binary input Input for potential-free contact open = inactive;...
  • Page 36 4 Supplement Controller Controller type 2-state controller, 3-state controller, continuous controller Controller structures P/PI/PD/PID Sampling time 250 ms A/D converter 16 bit resolution Timers Accuracy 0.8 % 10 ppm/K 250 ms Electrical data Voltage supply (switch AC 110 to 240 V +10/-15 %, 48 to 63 Hz mode PSU) AC/DC 20 to 30 V, 48 to 63 Hz Electrical...
  • Page 37 4 Supplement Site altitude up to 2000 m above sea level Operating position Protection type as per DIN EN 60529, at the front IP 65, at the rear IP 20 Weight (fully equipped) LC100: approx. 150 g; LC200: approx. 200 g; LC300: approx.
  • Page 38 4 Supplement...
  • Page 40 JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc. Street address: JUMO House 6733 Myers Road Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA 36039 Fulda, Germany Harlow - Essex CM20 2DY, UK Phone:...

This manual is also suitable for:

Quantrol lc100Quantrol lc300

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