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Table of Contents
Summary of Contents for DE-STA-CO MDE Series
- Page 1 INSTALLATION MANUAL MDE-SERIES INDEX DRIVES MODELS MDE600M MDE700M MDE900M...
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Page 2: Table Of Contents
Contents IDENTIFICATION ................................3 INSTRUCTIONS FOR USE ..............................6 PRODUCT SAFETY ................................9 .............................. 10 RAINING OF THE PERSONNEL ..........................10 RESENTATION OF SAFETY PRECAUTIONS ..............................11 YMBOLS ON THE MACHINE (PPE) ..........................11 ERSONAL PROTECTIVE EQUIPMENT MACHINE DESCRIPTION ..............................12 ............................. - Page 3 ................................. 31 UP AND TOOLING Packaging Disposal ................................32 Recommissioning .................................. 35 OPERATION ................................... 35 ............................35 PERATING AND DISPLAY ELEMENTS .............................. 36 PERATION OF THE MACHINE SERVICE AND MAINTENANCE ............................37 ..............................38 LEANING THE MACHINE ........................E ROCESS EDIA RROR OOKMARK NOT DEFINED...
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Page 4: Identification
1 Identification Product identification Product identification Manufacturer: DE-STA-CO CAMCO PRODUCTS Street: 1444 SOUTH WOLF ROAD City: WHEELING, ILLINOIS 60090 USA Tel.: +1-847-459-5200 Fax: +1-847-459-3064 E-mail: marketing@destaco.com; Internet: http://www.destaco.com After-Sales Service camco@destaco.com / europe@destaco.com address: Machine designation: INDEX DRIVE MODEL Type designation: MDE-SERIES Serial No.:... - Page 5 IV 2015 Last revision: Product Identification Product: MDE600M, MDE700M MDE900M Model No.: Serial No.: 2015 Year of construction: DE-STA-CO Europe GmbH Hiroshimastraße 2 Sales: 61440 Oberursel Germany DE-STA-CO Camco Products Industrial Motion Control, LLC 1444 South Wolf Road Manufacturer: Wheeling, IL 60090...
- Page 6 There are no elementary protection devices at the man-machine interface...
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Page 7: Instructions For Use
2 Instructions for Use Purpose of the document Purpose of the document The operating manual is intended to help the user familiarise himself with the machine and its intended application possibilities. The operating manual contains important information on the safe, proper and profitable operation of the machine. Observation of this information will help avoid hazards, reduce repair costs and standstill times and increase the reliability and service life of the machine. - Page 8 Target groups Target groups The owner as superordinate legal entity is responsible for the intended use of the machine and for the training and employment of the authorised persons. He lays down the binding competencies and authorities of the authorised persons for his company.
- Page 9 Target groups Liability and warranty Liability warranty All information and tips given in this operating manual are given to the best of our knowledge and belief and on the basis of our experience and findings to date. The original version of this operating manual was drawn up in English and was examined technically by us.
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Page 10: Product Safety
3 Product Safety A basic precondition for the safe handling and trouble-free operation of this machine is thorough knowledge of the fundamental safety precautions. Organisational measures Keep the operating manual available at the place of operation of the machine and in a legible condition at all times! Supplement the operating manual to include provisions to cover specific company aspects (e.g. -
Page 11: Training Of The Personnel
3.1 Training of the Personnel Training of the personnel Personnel selection and qualification Work on and with the machine may only be carried out by reliable personnel. Observe the statutory minimum working age! Employ only qualified or at least trained personnel. Give the necessary instructions and check from time to time that only authorised personnel are working on/with the machine! Clearly define the responsibilities and authorities of the personnel for operation,... -
Page 12: Symbols On The Machine
Adhere to subsequent SAFETY PROTOCOLS throughout this document, and observe all HAZARD SYMBOLS. Accessibility to the unit presents/increases the hazard of human error. It is therefore recommended that accessibility is kept to a minimum during all life- phases of the unit. 3.3 Symbols on the Machine Symbols on the machine... -
Page 13: Machine Description
4 Machine Description 4.1 Presentation and Identification Presentation identification General view of the machine The unit consists of the following main components (FIGURE 1) Housing: Machined Housing Weldment, Cover Plate Output Assembly: Follower- Wheel, Dial Plate, Output bearing Input Assembly: Cam, Cam- Shaft, Reducer Mounting plate, Gear motor with brake. -
Page 14: Intended Use
Identification of the machine The following information can be found on the machine rating plate: MDE600M-04-ND1-A-B-1-E MDE: MODEL FAMILY (MDE SERIES) 600: MODEL DIAL SIZE (600mm) M: MODEL TYPE (MECHANICAL) 04: MODEL MOTION (NUMBER OF STOPS) ND1: MODEL GEAR-MOTOR (NORD GEAR-MOTOR 1) -
Page 15: Foreseeable Improper Use
Intended manufacturer/supplier assumes no liability for injury or damage resulting from such use. This risk must be borne solely by the owner. The intended use also includes observance of the operating manual and compliance with the inspection and maintenance conditions. 4.3 Foreseeable Improper Use Foreseeable improper use... -
Page 16: Design And Components Of The Machine
4.4 Design and Components of the Machine Front and Top View... -
Page 17: Section And Side View
Section and Side View... -
Page 18: Bill Of Materials
4.6 Places of Work of the Operating Personnel Places of work of the The Mechanical MDE Series Indexer is designed for integration into complete operating machines. Safe operation and control are the responsibility of the machine builder and the machine operator. -
Page 19: Hazard Zones
4.7 Hazard Zones Hazard zones Hazardous zones of the machine may only be entered by designated and authorised persons! If several persons are working on the machine, good cooperation and close coordination of the activities is necessary. Electrical energy Use only original fuses with the prescribed amperage! In the event of faults in the electric power supply, switch off the machine immediately! Work on electrical installations or equipment may only be carried out by an electrician or by trained persons under the instruction and supervision of an... - Page 20 Hazard zones Hydraulic/pneumatics Work on this equipment may only be carried out by persons with specialist know-how and experience! Inspect all lines, hoses and screw fittings at regular intervals for leaks and obvious signs of damage! Repair damage immediately! Escaping oil can lead to injuries and fires.
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Page 21: Safety And Monitoring Installations
Hazard zones Gas, dust, steam, fumes Carry out welding, flame cutting and grinding work on the machine only when this is permitted. There is a risk of fire and explosion! Before starting welding, flame cutting and grinding work, clean the machine and its environment of dust and inflammable substances and ensure adequate ventilation (explosion hazard)! Inspect fume extraction and ventilation systems at regular intervals and check... -
Page 22: Recommended Oil And Quantity
Technical data Weights [kg] Table 1 Approximate weights of MDE models with gear motors WEIGHT INDEXER REDUCER (Kg) MDE 600 SEWKHZ77 MDE 600 SEWKHZ67 MDE 600 NORDSK9042 MDE 600 NORDSK9032 MDE700 SEWKHZ87 MDE700 SEWKHZ77 MDE700 NORDSK9042 MDE700 NORDSK9032 MDE900 SEWKHZ97 1270 MDE900 SEWKHZ87... -
Page 23: Grease
Technical data Grease Bearings should be greased with NGLI #2 bearing grease (such as M OBILGREASE XHP222) at least twice per year. Do not over lube since the excess grease will eventually fall into the indexer oil reservoir. Process media See data and information in the annex Suppler documentation and annex Safety data sheets The technical data in the annexed supplier documentation and safety data... -
Page 24: Unpacking
Transport Dispose of the packaging and insulating materials in a proper and environmentally safe manner. Observe the national regulations. 5.2 Unpacking The packaging materials should be re-used, as far as possible, or disposed of in accordance with the applicable local regulations. ... -
Page 25: Markings And Weight
Markings and Weight The following table illustrates the appropriate markings for transport placed on the unit’s packaging. The unit’s weight can be obtained from the Type-Plate. Approved Transportation Equipment & Procedures This section discusses necessary and recommended installation equipment and procedures Transportation Inside of Packaging ... -
Page 26: Transportation Outside Of Packaging
Transport Transportation Outside of Packaging EQUIPMENT: Lifting straps/chains Metric eyebolts Forklift/Crane Proper PPE: gloves, glasses, footwear Level PREPARATION: Carefully unpack the unit making sure to preserve packaging. Review and verify contents comply with the packaging list. Inspect and document key unit areas for damage or leaks. -
Page 27: Installing And Commissioning
6 Installing and Commissioning The machine must be installed on a firm, low-vibration surface in a dry, frost-free, ventilated room. Good accessibility to the machine must be ensured at all times to permit simple and safe operation of the machine. The machine footprint and space requirements indicated in the technical data must be observed. -
Page 28: Installation Prerequisites
Lifting the unit introduces the hazard of falling/crushing. Ensure lifting area is clear of all but authorized personnel. Lifting the unit introduces a hazard of free-movement. Move the unit at a slow, deliberate pace. Take care working with a hoist that does not have a brake as it will not lock in place. -
Page 29: Installation Of Unit
Verify atmospheric conditions are not abrasive, or seals are protected from atmospheric conditions Parent function does not introduce abrasive conditions, or seals are protected from parent function. Installation of Unit Operating Media / Auxiliary Media / Tools Torque wrench ... -
Page 30: Attach Unit To Base-Plate
Drive fixture-anchors into the drilled holes with a heavy mallet. Use an electric/pneumatic-bolt gun to tighten the fixture-anchors down use a large torque wrench (long bar) to apply finishing torques to the fixture- anchors Attach Unit to Base-Plate ... -
Page 31: Installation Of Additional Components
Installation of Additional Components The unit allows for the installation of additional components through fixture holes etc. A fixture of importance is a proximity/sensor switch (if included with unit, or purchased outside of manufacturer). Equipment Soft/plastic mallet ... -
Page 32: Commissioning
6.2 Commissioning Commissioning Before the machine is put into operation it is the obligation of the operator to carry out a visual check to ensure that there are no unauthorised persons on the machine or inside the machine. 6.3 Set-Up and Tooling Set-up tooling Tooling... -
Page 33: Packaging Disposal
Set-up tooling Retooling The following hazards may be present during tooling of the unit. Retooling presents all the hazards of tooling. It is therefore recommended observing all safety precautions from the Tooling section prior Retooling / Tooling presents the hazard of function-change. Changing tooling changes the original operating conditions of previous tooling or the unit itself. - Page 34 Set-up tooling Commission of new equipment introduces the hazard of unexpected startup. Make sure unit is completely disconnected from power before commissioning. Commission of new equipment introduces the hazard of high voltage. Make sure all voltage areas are clearly labeled. Make sure only authorized personnel operate power.
- Page 35 Continuous or synchronous mode When operating in a continuous mode the brake is released and the motor is started either with a motor starter or with a Variable Frequency Drive (VFD) The VFD is not manufactured by CAMCO. Refer to documentation supplied by the manufacturer for installation instructions.
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Page 36: Recommissioning
Set-up tooling Recommissioning The following hazards may be present during this Life-Phase of the unit. Recommission introduces the hazard of unsafe operation. Make sure only authorized personnel are present for recommissioning and unit- hazard-areas are visually inspected. Please also verify the following items: ... -
Page 37: Operation Of The Machine
Operating and display elements Only allow operation parameter changes by authorized personnel Properly inform and train all relevant staff on the changes Review safety protocols and equipment parameters to ensure they still apply Motor-Brake Failure: Serious to fatal injury can result in the event of motor-brake failure;... -
Page 38: Service And Maintenance
8 Service and Maintenance Operation of the unit presents the hazard of thermal contact. It is therefore recommended to allow the unit time to cool before performing any maintenance. The complexity of servicing the unit presents the hazard of human error. It is therefore recommended only technicians perform maintenance. -
Page 39: Cleaning The Machine
Dispose of process media, cleansing agents and replaced parts in a safe and environmentally friendly manner! Observe the manufacturers' instructions for hazardous substances! 8.1 Cleaning the Machine Do not allow liquids to come into contact with live parts! In order that safety can be assured during work on the machine or on the technical installation, all types of power supply (electric, hydraulic, pneumatic) must be switched off and secured to prevent switching on with the machine at standstill! Pressurised systems must be relieved! In order to avoid the risk of injury, do not reach into the running machine. -
Page 40: Maintenance Schedule
Keep all handles, steps, railings, stands, platforms and ladders clean at all times! 8.2 Maintenance Schedule Work on the technical (electrical, hydraulic, pneumatic) equipment of the machine may only be carried out by qualified personnel! Carry out welding, flame cutting and grinding work on the machine only when this is expressly permitted. Before starting welding, flame cutting and grinding work, clean the machine and its environment of dust and inflammable substances and ensure adequate ventilation! There is a risk of fire and explosion! The spare and wear parts indicated in the technical documentation must be replaced immediately in the... - Page 41 Operation Interval P = Inspect E = Adjust = Daily H = every 6 months R = Clean N = Retention W = Weekly J = Annually S = Lubricate A = Replace M = Monthly Component/inspection Type of Operation Interval Remarks inspection...
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Page 42: Gearmotor Check
Operation Interval P = Inspect E = Adjust = Daily H = every 6 months R = Clean N = Retention W = Weekly J = Annually S = Lubricate A = Replace M = Monthly Component/inspection Type of Operation Interval Remarks inspection... -
Page 43: Grease
CAMCO suggests that it is best to completely remove and secure all tooling from CAMCO's MDE Series Index Drive prior to inspecting or performing repairs. Lock out and tag out all electrical equipment. Realistically, removing all tooling from CAMCO's MDE Series Index Drive is prohibitive. -
Page 44: Symptom: Indexer Is Noisy
3. Cam is broken (this rarely happens and is an indication of an overload application or a jam) 4. Unit was very heavily overloaded and all bearings loosened up 5. All followers are worn 6. Output shaft to follower wheel connection is loose 7. -
Page 45: Spare And Wear Parts
4. Unit is overloaded due to excessive speed or loads a. Contact your Sales Agent to check data sheet application loads and speeds b. Decrease speed. 5. Unit could be internally damaged a. Check other symptoms 6. Unit support is not rigid a. - Page 46 Oil dry or other oil collecting products such as paper towels will be required to keep the work area safe and clean TOOLS: Repair of any CAMCO MDE Series Index Drive requires the following special tools Air Impact Wrench - 700 Nm max setting Torque Wrench - 700 Nm max setting Slide Hammer Cam follower removal tool –...
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Page 47: Disassembly
5. Remove SHCSs (Item #3) and Cover (Item #2). CAMCO's MDE Series Index Drives cannot be moved manually when fully assembled. During the Inspection and repair, the motor drive package may be required to rotate the indexer. Some safe means for running the motor at extremely low speeds is needed. -
Page 48: Oil Seal Replacement
2.2. Repeat 2 and 2.1 for next dwell position 2.3. Visually observe the surface of the outer shell. Inspect followers for damage or radial looseness. Radial looseness of the outer shell should not exceed 0.025 m m . Do not confuse radial looseness of the outer shell with axial... -
Page 49: Cam Follower Replacement
Check the input shaft for surface nicks, burrs or a groove from the sealing lip. Look for a spiral machine mark that can damage the seal lip. • An input shaft with a groove from the sealing lip can be repaired with a Speedi-Sleeve‚ or similar product. -
Page 50: Cam Follower Removal From Cartridge
back of the indexer. (Side closest to the name plate opposite the cam.) Do all cam follower replacement at this position. Remove the two round clamps (ITEM #34) on either side of cam follower cartridge. Use heat to break the Loctite if necessary. Remove the SHCS (ITEM #32) retainer screw. -
Page 51: Cam Follower Cartridge Installation
Attach a washer and jam nut to the screw. Insert the screw through the “clearance hole”. Hand thread the screw to the new cam follower. Use the jam nut to pull the cam follower into the cartridge. Remove screw, washer and jam nut used in step 2 and replace with the retaining SHCS (Item #32). Repeat for other cam followers. -
Page 52: Shutdown, Storage And Disposal
9 Shutdown, Storage and Disposal 9.1 Shutdown After disconnection of the media supply lines, pay attention that no leaks occur that could result in hazards for persons and/or the environment! Dispose of process media, cleansing agents and replaced parts in a safe and environmentally friendly manner! Observe the manufacturers' instructions for hazardous substances! Observe the following points: All electrical components must be completely disconnected from the power supply and discharged... -
Page 53: Disposal
Store the machine only in dry rooms 9.3 Disposal Ensure a safe and environment-friendly disposal of the materials used. Observe prevailing national regulations! -
Page 54: Annex
10. ANNEX Declaration of Incorporation... -
Page 55: Nord Drivesystems
NORD DRIVESYSTEMS... -
Page 57: Sew-Eurodrive
SEW-EURODRIVE... -
Page 58: Tl6615 Extraction Tool Page 1 Of 2
TL6615 EXTRACTION TOOL PAGE 1 OF 2... -
Page 59: Tl6615 Extraction Tool
TL6615 EXTRACTION TOOL PAGE 2 OF 2... -
Page 60: Declaration Of Incorportation
11. Declaration of Incorportation The distributor, DE-STA-CO Europe GmbH Messrs Hiroshimastraße 2 61440 Oberursel Manufacturer: USA/France hereby declares that the products Model No.: Serial No.: Year of construction: 2015 is an incomplete machine as defined by the Machinery Directive 2006/42/EC, and that the following... - Page 61 Note: Commissioning is forbidden until the machine into which this incomplete machine is to be incorporated complies with the provisions of Directive 2006/42/EC. Name and address of the person authorised to compile the technical documentation in accordance with Annex VII B: Lou M.
- Page 62 This publication is for information purposes only and should not be considered a binding description of the product except is confirmed in writing by DE-STA-CO CAMCO Products © DE-STA-CO 2015 All rights reserved Printed in U.S.A. SKU 99C100268000000...
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