Rice Lake iDimension PWD Operation Manual
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Rice Lake iDimension PWD Operation Manual

Rice Lake iDimension PWD Operation Manual

Static dimensioning system
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iDimension
PWD
®
Static Dimensioning System
Operation Manual
July 21, 2020
PN 198811 Rev A

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Summary of Contents for Rice Lake iDimension PWD

  • Page 1 iDimension ® Static Dimensioning System Operation Manual July 21, 2020 PN 198811 Rev A...
  • Page 2 All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.

  • Page 3: Table Of Contents

    7.0 Specifications ............... . . 38 Technical training seminars are available through Rice Lake Weighing Systems.
  • Page 4 PWD Operation Manual Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars www.RiceLake.com Visit our website...

  • Page 5: Introduction

    The iDimension PWD Assembly Instructions (PN 198812) provides an overview on how to assemble the iDimension PWD. iDimension PWD Setup Manual The iDimension PWD Setup Manual (PN 199543) provides an overview on how to setup QubeVu Manager for the iDimension PWD. iDimension PWD Managers Guide The iDimension PWD Managers Guide (PN 198680) provides an overview of the installation requirements, operation of the iDimension PWD and configuration parameters to change in the QubeVu Manager to alter the performance of the unit.

  • Page 6: Safety

    Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.

  • Page 7: System Overview

    System Overview This section provides an overview of iDimension PWD kiosk indicator and control instruction. The iDimension PWD kiosk houses the electrical components required to power and operate the iDimension PWD touchscreen display and 880 Panel Mount Indicator. Instructions for operation and use of the 880 Indicator are included with the iDimension PWD system.

  • Page 8: 880 Panel Mount Indicator

    On/Off Switch Controls the power to the device and all electronics, including sensors, for the iDimension PWD; If used to power cycle the system, ensure the system is powered down for 30 seconds and that the scale is clear during power up...

  • Page 9: Test Object

    Note Test Object A 20'' x 20'' test object is provided to periodically check calibration of the iDimension PWD. Calibration is only required if the IFM sensors have adjusted from the initial installation. © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 10: Performing A Measurement

    PWD Operation Manual Performing a Measurement This section provides an overview of how to perform a measurement with the iDimension PWD. To perform a measurement, see the following procedure: 1. Ensure the scale displays a 0 weight. Press on the 880 Indicator to return the scale to zero weight.

  • Page 11: Demo Display

    Barcode Scanner An optional USB barcode scanner, using keyboard wedge mode, can be attached directly to the iDimension PWD Kiosk Internal PC. Use the scanner to scan a barcode and trigger a dimensioning transaction. The barcode scanned will also be included in the API.

  • Page 12: Images

    PWD Operation Manual 3.1.3 Images The iDimension PWD provides images in .jpg or .bmp format that are available to capture using the API. There are two types of images: IFM Sensor Low Resolution Intensity Images The IFM sensors provide images with configurable bounding box and dimensioning data indications provided on each image.

  • Page 13: Configuration Menu

    Configuration Menu Configuration Menu This section provides an overview of iDimension PWD Configuration menu instructions. Access Configuration Menu To access the Configuration menu, see the following procedure: 1. Select the Device Information function key located at the bottom of the screen (Figure 4-1).

  • Page 14: View Eula

    Upgrade Firmware Allows for a connected USB thumb drive to kiosk drive update the current device firmware Section 4.1.6 on page 12 IP Address Select to view the current IP address of the iDimension PWD unit Section 4.1.7 on page 13 Table 4-1. Configuration Menu Keys 4.1.1...

  • Page 15: Time Zone

    All settings are configured in the administrator mode of QubeVu Manager. Figure 4-7. Extract Data 1. Select to refresh. 2. Select to perform a manual export. 3. Select the ruler icon to return to normal operating mode. © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 16: Restart

    4. Select the firmware upgrade required. Press to continue. Figure 4-9. Connect USB Drive to Upgrade Firmware The firmware update is copied from the USB drive to the iDimension PWD. The file checksum is used to validate the file. Note Uploading Firmware...

  • Page 17: Ip Address

    Device Info menu on the USB touchscreen display. The menu provides access to a weights and measures Inspection menu and Configuration menu for setup of standard user functions. © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 18: Weights And Measures

    PWD Operation Manual 4.2.2 Weights and Measures Legal-for-trade devices using category 3 audit trail, this screen is must be accessed by a local weights and measures inspector. From the Device Info menu, select the Inspection button Figure 4-13. Inspection Menu Certification Change Log The Certification Change Log provides a log of configuration and calibration changes for weights and measures inspectors.

  • Page 19: Calibration

    The Calibration menu provides access to the following information: • Calibration settings for the Sensor Calibration and Set Work Area configuration • Camera calibration – if required, calibrates the iDimension PWD using the calibration object To enter the Calibration menu use the following procedure: 1.
  • Page 20 (iDimension PWD Setup Manual (PN 199543)) Calibration Calibration settings, define work area and calibrate cameras (Section 5.0 on page Capture Definitions Capture definitions for QubeVu (iDimension PWD Managers Guide (PN 198810)) Firmware Upgrade Update firmware (Section 4.1.6 on page Backup...
  • Page 21 16) to enter the Calibration menu. Figure 5-3. Calibration Menu Parameter Description Sensor Calibration Calibrate remote sensors (Section 5.1 on page Set Work Area Set work area (Section 5.2 on page Table 5-3. Calibration Navigation © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 22 PWD Operation Manual Calibration Object A calibration object is provided with each unit and is required for calibration. The calibration object is an 8 x 7 square checkerboard and is 1118 mm x 982 mm and packaged in a 57'' x 48'' carton with protective foam inserts.

  • Page 23: Remote Sensors Calibration

    4. Align remote sensors towards the center of the floor scale using the cross hairs to guide, provided by the IFM sensors. • Ensure the sensor rods are securely mounted in place • Exact alignment is not critical • Aligning is defining the calibration position of each sensor © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 24 PWD Operation Manual 5. Align calibration object so the cross hairs are centered. Rotate the calibration object to 4 o’clock with the tower assembly being at 12 o’clock (Figure 5-6). Tower Assembly Scale Base Figure 5-6. Rotate to 4 o’clock 6.
  • Page 25 7. Align calibration object so the cross hairs are centered. Rotate the calibration object to 5 o’clock with the tower assembly being at 12 o’clock (Figure 5-8). Tower Assembly Scale Base Figure 5-8. Rotate to 5 o’clock 8. Press Figure 5-9. Object Calibration 2 © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 26 PWD Operation Manual 9. Align calibration object so the cross hairs are centered. Rotate the calibration object to 6 o’clock with the tower assembly being at 12 o’clock (Figure 5-10). Tower Assembly Scale Base Figure 5-10. Rotate to 6 o’clock 10.
  • Page 27 11. Align calibration object so the cross hairs are centered. Rotate the calibration object to 7 o’clock with the tower assembly being at 12 o’clock (Figure 5-12). Tower Assembly Scale Base Figure 5-12. Rotate to 7 o’clock 12. Press Figure 5-13. Object Calibration 4 © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 28 PWD Operation Manual 13. Align calibration object so the cross hairs are centered. Rotate the calibration object to 8 o’clock with the tower assembly being at 12 o’clock (Figure 5-14). Tower Assembly Scale Base Figure 5-14. Rotate to 8 o’clock 14.

  • Page 29: Set Work Area

    . The system returns to the Calibration menu. Figure 5-16. Successful Calibration Set Work Area The Set Work Area configures the iDimension PWD to control the out of bounds indications. from the Calibration menu 17) to enter the Set Work Area menu.
  • Page 30 PWD Operation Manual 2. Press and configure the settings as shown below: Rice Lake Weighing Systems suggests using a minimum of 76'' for the work area to ensure proper placement of the Note maximum 6' x 6' pallet. Figure 5-18. Work Area Configuration Negative values (-48) are set using the slider bar.

  • Page 31: Appendix

    The Administrator defined a username and password during the initial setup process. Note The username and password are required to log into and access the iDimension PWD Admin Tools. To enter the Diagnostics menu use the following procedure: 1. Press...

  • Page 32: Component Tests

    27) to enter the Component Tests menu. The Component Tests menu is a tool to help diagnose the operation of the iDimension PWD. The applicable tests for this product include, Scale Test and Remote Sensors Test to determine operating status of the device. Contact the factory to determine if a failure has occurred.
  • Page 33 Appendix Figure 6-3. Network Test (Continued) DMESG Test The DMESG Test performs a firmware diagnostics test. Figure 6-4. DMESG Test © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 34 Figure 6-5. Depth Information Test Depth Image Test – provides details on the physical ports (USB/Serial): Figure 6-6. Depth Image Test Top Test, PS Test, Serial Number Tests Do not modify unless instructed by Rice Lake Weighing Systems dimensioning support. www.RiceLake.com Visit our website...
  • Page 35 The Port Scan Test provides details about the of valid pixels. Figure 6-7. Port Scan Test Temperature Test The Temperature Test provides details about the remote sensor. Figure 6-8. Temperature Test © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 36: Scale Test

    27) to enter the QubeVu Scale Test menu. The QubeVu Scale Test is used to test the connection from the indicator to the iDimension PWD. The scale settings are configured properly for NCI– 9600,N,8,1 (iDimension PWD Setup Manual (PN 199543)).

  • Page 37: System Log Tab

    The Debug Info is a file that provides engineering and trouble shooting information of the operation of the unit. This file may be requested for troubleshooting purposes. Check the Select All box then press to save the file to the computer. Figure 6-12. Debug Information © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 38: Troubleshooting

    1. Press on the USB display. Figure 6-13. Help Button 2. Follow the provided help instructions to return the iDimension PWD to Ready state: A. Device status: STARTED or REMOVE displays; Clear the scale of obstructions B. Zero the scale Figure 6-14.
  • Page 39 Appendix iDimension PWD Display is Off or Blank 1. Check power connection on the back of the iDimension PWD and the 120 V outlet. Figure 6-15. Touchscreen Display No Power 2. Check USB connection on back of USB display. 3. Press the Power button on the back of the USB display.

  • Page 40: Status Messages

    PWD Operation Manual Status Messages Status and error messages are visible from the QubeVu Manager Demo Display (Figure 6-16 on page 36). Figure 6-16. Demo Display Item No. Description Status Extended Status Table 6-2. Status Status Description STARTING The system is starting up STARTED The system has started but is not ready for processing a dimension;...

  • Page 41: Extended Status Messages

    Unable to Zero Height Failed to write or verify audit trail Table 6-5. Error Messages Application programing interface which provides the interface or communication between the iDimension PWD and WMS/ERP operating system. © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 42: Specifications

    CoC 19-076 Single pallet centered on the floor scale for best performance Minimum Pallet Height The iDimension PWD complies with Part 15 of the FCC Rules. 4.25'' (10.80 cm) wood pallets Operation is subject to the following conditions: • This device may not cause harmful interference.
  • Page 44 Specifications subject to change without notice. Rice Lake Weighing Systems is an ISO 9001 registered company. 230 W. Coleman St. • Rice Lake, WI 54868 • USA U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319...

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