Rice Lake iDimension PWD Assembly Manual
Rice Lake iDimension PWD Assembly Manual

Rice Lake iDimension PWD Assembly Manual

Static dimensioning system
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iDimension
PWD
®
Static Dimensioning System
Assembly Manual
July 31, 2020
PN 198812 Rev A

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Summary of Contents for Rice Lake iDimension PWD

  • Page 1 iDimension ® Static Dimensioning System Assembly Manual July 31, 2020 PN 198812 Rev A...
  • Page 2 All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
  • Page 3: Table Of Contents

    Optional Remote IFM Sensor (PN 199666) ............27 Technical training seminars are available through Rice Lake Weighing Systems.
  • Page 4 PWD Assembly Manual Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars www.RiceLake.com Visit our website...
  • Page 5: Introduction

    The iDimension PWD Operation Manual is provided with each unit. iDimension PWD Setup Manual The iDimension PWD Setup Manual (PN 199543) provides an overview on how to setup QubeVu Manager for the iDimension PWD. iDimension PWD Manager Guide The iDimension PWD Managers Guide (PN 198680) provides an overview of the installation requirements, operation of the iDimension PWD and configuration parameters to change in the QubeVu Manager to alter the performance of the unit.
  • Page 6: Safety

    Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
  • Page 7: Dimensions

    Introduction Dimensions Figure 1-1. iDimension PWD Dimensions © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 8: Replacement Parts

    This section provides an overview of the replacement parts for the iDimension PWD. iDimension PWD Immediately after unpacking the iDimension PWD, visually inspect the contents to ensure all components are included and undamaged. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.
  • Page 9 167967 Test Box 12'' x 12'' x 12'', Wood Hex Steel Zinc Plated – 200846 Forklift Wheel, Stop Plate 199618 Bumper Frame Assembly Table 2-1. iDimension PWD Parts List (PN 199318) © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 10: 880 Performance Series Controller And Indicator

    PWD Assembly Manual Calibration Kit Optional IP Camera Kit See the iDimension PWD Setup Manual (PN 199543) for Section 3.2.2 on page 26 for installation instructions. calibration instructions. Part No. Description Qty. Part No. Description Qty. 14635 Nut, Lock 1/4-20 NC Hex...
  • Page 11: Summit 3000

    4 x 4 Models and 5 x 5 Models 15630 Nut, Cord Grip 1/2'' 200268 Platform Scale WLDT, 5'' x 5'' x 2-3/16 Steel Deck – 82763 Hardware Kit, Summit Table 2-7. SUMMIT 3000 Scale Parts List (PN 192274) © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 12: Assembly

    Assembly This section provides an overview of iDimension PWD assembly procedure. Prior to assembly of the iDimension PWD, refer to the 880 Performance Series Controller and Indicator Technical IMPORTANT Manual (PN 158387) and the SUMMIT 3000 Installation Manual (PN 76012) for proper installation and operation procedures.
  • Page 13: Bumper Mount

    Secure the scale bumper mount onto the frame rails of the scale base. Figure 3-4. Bumper Mount Assembly If the scale bumper mount is already installed, see Section 3.1.3 on page Note © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 14: Tower Assembly

    PWD Assembly Manual 3.1.3 Tower Assembly 1. Secure the lower tower assembly onto the scale base. 2. Repeat hardware installation for both sides of the assembly. Figure 3-5. Lower Tower Assembly www.RiceLake.com Visit our website...
  • Page 15 Parts of the assembly are hidden Figure 3-6. Back Brace 4. Secure the upper tower assembly onto the lower tower assembly. Parts of the assembly are hidden Figure 3-7. Tower Assembly © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 16: Spider Mount Assembly

    PWD Assembly Manual 3.1.4 Spider Mount Assembly 1. Extend the spider mount arms in position. The spider mount arms may be extended into position after mounting to the back brace (Figure 3-6 on page 11). Note 2. Secure the spider mount arms once extended into place.
  • Page 17 7. Secure the sensor mounting bracket to the sensor by following the remote IFM sensor instructions, provided with the unit. 8. Place the two halves of the rod mount into the bracket. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 18 PWD Assembly Manual Mounting Bolt Remote IFM Sensor Rod Mount Bracket Rod Mount Figure 3-10. Remote IFM Sensor Assembly www.RiceLake.com Visit our website...
  • Page 19 Parts of the assembly are hidden Figure 3-11. Remote IFM Sensor Assembly Attachment 10. Repeat the previous steps for each sensor. 11. Connect the power and ethernet cables to each sensor. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 20: Kiosk Mount Installation

    PWD Assembly Manual 3.1.5 Kiosk Mount Installation Use the following procedure to mount the kiosk: 1. Attach the mount bracket to the lower tower assembly. Parts of the assembly are hidden Figure 3-12. Kiosk Mount Bracket The kiosk mount may be installed on either side of the lower tower assembly. If the kiosk mount is installed on the...
  • Page 21 Assembly 2. Attach the kiosk mount to the mount bracket. Parts of the assembly are hidden Figure 3-13. Kiosk Mount © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 22 PWD Assembly Manual 3. Attach the kiosk to the kiosk mount. Figure 3-14. Kiosk Installation Kiosk installation may require two people. One person should lift the kiosk to the kiosk mount bracket while the other Note person should secure the kiosk to the kiosk mount bracket.
  • Page 23: Summit 3000 Scale

    The gap prevents binding, which may cause inaccurate measurements. 9. Uninstall the single chain lift from the 1/2-20NF eye bolt. 10. Uninstall the 1/2-20NF eye bolt from the SUMMIT 3000 scale. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 24 PWD Assembly Manual 11. Place a spirit level on the top of the SUMMIT 3000 scale and check the level. 12. Insert a flathead screwdriver into the access hole on the corner of the scale. If the jam nuts on each foot are not loosened prior to setting the SUMMIT 3000 scale in the scale base, the SUMMIT Note 3000 scale cannot be leveled.
  • Page 25: Kiosk Wiring

    If the IP camera is installed (Section 3.2 on page 24), connect the IP camera ethernet cable (blue) to the POE device. Note 7. Strip and wire the remote IFM sensor power cables to the kiosk. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 26 PWD Assembly Manual 8. Strip and wire the SUMMIT 3000 scale homerun cable to the 880. Figure 3-20. Wiring Diagram www.RiceLake.com Visit our website...
  • Page 27 Assembly 9. Secure the bumper shield to the bumper mount (Section 3.1.2 on page The bumper shield may hinder cable installation. Note Figure 3-21. Bumper Shield © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 28: Options

    Additional hardware options are available for the iDimension PWD. See the following information for details: 3.2.1 Optional Pallet Jack Ramps (PN 199665) Optional pallet jack ramps are available for the iDimension PWD to assist in dimensioning. Consult Rice Lake Weighing Systems for more information. 1. Guide the pallet jack ramps onto the scale base.
  • Page 29 3. Drill pilot holes into the floor for suitable anchor bolts. 4. Secure the pallet jack ramps to the floor using 1/2'' anchor bolts (not included). Figure 3-23. Optional Pallet Jack Ramp Mounting © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 30: Optional Ip Camera (Pn 189498)

    Optional IP Camera (PN 189498) An optional IP camera is available to document dimensioned materials. Consult Rice Lake Weighing Systems for information. 1. Install the IP camera to a spider mount assembly arm. Use hardware provided in the Optional IP Camera Kit (Table 2-5 on page It is recommended to install the IP camera at the center of the spider mount assembly arm.
  • Page 31: Optional Remote Ifm Sensor (Pn 199666)

    2. Install the remote IFM sensor to the central base of the spider mount assembly. Use hardware provided in the Optional Remote IFM Sensor Kit (Table 2-6 on page Figure 3-25. Optional Remote IFM Sensor © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 32 PWD Assembly Manual www.RiceLake.com Visit our website...
  • Page 34 Specifications subject to change without notice. Rice Lake Weighing Systems is an ISO 9001 registered company. 230 W. Coleman St. • Rice Lake, WI 54868 • USA U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319...

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