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Sprinter NT
Automotive lift date: 12/99
Manual date: 20.12.99
Operating Instruction and Documentation
Serial number:...........................................
Retailer address / phone
Nussbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier//Tel: +49(0)7853/8990
Fax: +49 (0) 78 53 / 87 87//E-mail: nussbaum.lifts@t-online.de//http://www.nussbaum-lifts.de

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Summary of Contents for Nussbaum Sprinter NT

  • Page 1 Sprinter NT Automotive lift date: 12/99 Manual date: 20.12.99 Operating Instruction and Documentation Serial number:........... Retailer address / phone Nussbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier//Tel: +49(0)7853/8990 Fax: +49 (0) 78 53 / 87 87//E-mail: nussbaum.lifts@t-online.de//http://www.nussbaum-lifts.de...
  • Page 2: Table Of Contents

    6. Troubleshooting......................6.1 Driving on an obstacle................... 6.2 Emergency lowering in case of power failure or defective valve......7. Maintenance......................... 7.1 Inspection and Maintenance of Nussbaum lifts............ 7.2 Cleaning the automotive-lift.................. 8. Security check......................9. Installation and Initiation..................... 9.1 Installation of the automotive lift................
  • Page 3: Foreword

    Another or the described purpose going out use is not valid when not as agreed. This is valid particularly for climb and go. Company Nussbaum is not liable for damages arising from this. The user carries the risk alonely. For the use belonged: to observe all the notice in the operating instruction and the following of the inspection and maintenance work and the prescribed tests.
  • Page 4 Operating Instruction and Documentation Sprinter NT Organising requirements The instructions for use are constantly to be kept at the place of operation being at hand at any time. In addition to the instructions for use rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and directed.
  • Page 5: Record Of Installation

    Otto Nussbaum Hebetechnik GmbH & Co.KG Korker Strasse. 24 77694 Kehl-Bodersweier Germany Record of installation The automotive lift Sprinter NT with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started.
  • Page 6: Record Of Handing Over

    Operating Instruction and Documentation Sprinter NT Record of handing over The automotive lift Sprinter NT with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out from an erector of the lift-manufacturer or from a franchised dealer (competent person).
  • Page 7: Introduction

    1. Introduction The document ”Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the Sprinter NT. To furnish proof of installation of the automotive lift the form ”Record of Installation” must be signed and returned to the manufacturer.
  • Page 8: Master Of The Document

    D-77694 Kehl-Bodersweier 2.2 Application The automotive lift Sprinter NT is a lifting mechanism for lifting motor vehicles with a laden weight of up to 3000 kg. The max. load distributation is 3:2 in or against drive-on direction. The automotive lift is only designed for servicing vehicles. It is not allowed to carry persons with the lift.
  • Page 9: Ce-Certificate/Attestation Of Conformity

    Operating Instruction and Documentation Sprinter NT 2.5 CE-Certificate/attestation of conformity The automotive lift Sprinter NT with the serial number............Is in accordance with the tested lift (CE-certificate-number 04-205-1440/00) ....................... place, date company stamp, signature - 9 -...
  • Page 10: Technische Information

    Operating Instruction and Documentation Sprinter NT 3. Technical Information 3.1 Technical ratings Capacity: 3000 kg Load distributation: 3:2 in or against drive-on direction Lifting time: approx. 7 sec. Lowering time: approx. 6 sec. Line voltage: 3 x 400 Volt , 50Hz...
  • Page 11: Datasheet

    Operating Instruction and Documentation Sprinter NT 3.3 Datasheet - 11 -...
  • Page 12: Foundationplan

    Operating Instruction and Documentation Sprinter NT 3.4 Foundationplan It is possible to mount the operating unit on the left side or on the right side of the lift Concrete plate rail Foundation plan: quality of the concrete minimum. B25 wide minimum 2166 mm...
  • Page 13: Hydraulic Diagram

    Operating Instruction and Documentation Sprinter NT 3.5 Hydraulic diagram Hydraulic parts list Oiltank Suboilmotor Gear pump Filter Oil level gauge Pressure control valve Holding valve Electrical control valve Emergency lowering screw 0.10 Equalisation screw 0.11 Flow control valve Ø1,5 mm...
  • Page 14: Connection Of The Hydraulic Tubes

    Operating Instruction and Documentation Sprinter NT 3.6 Connection of the hydraulic tubes Pos: Description piece/Lift reduction 8 – 6 T-piece NW8 hydraulic tube 450 mm hydraulic tube 3400 mm hydraulic tube 3400 mm hydraulic tube 850 mm hydraulic tube 1500 mm...
  • Page 15: Electrical Diagram Drawing

    Operating Instruction and Documentation Sprinter NT 3.7 Electrical diagram drawing Electrical part list Pos. designation part number main switch 990129 up contactor 990214 button „lifting“ 990334 button „lowering“ 990334 coil + plug 981393 + 981392 coil + plug 981393 + 981392...
  • Page 16: Safety Regulations

    Operating Instruction and Documentation Sprinter NT 4. Safety regulations Using automotive lifts for working the regulations of accident EN1493/Aug.98 (CEN/TC 98 „ Automotive lifts”) must be observed. Especially the following regulations are very important: • During working with the lift the operating instructions must be followed.
  • Page 17: Lowering The Vehicle

    Operating Instruction and Documentation Sprinter NT The vehicle must be positioned on the elastomer supports in a safe way, otherwise there’s a danger that the vehicle might fall down. • Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift •...
  • Page 18: Deaerate The Cylinder

    Operating Instruction and Documentation Sprinter NT 5.3 Deaerate the cylinder • The automotive lift is complete assembled. The connection of the tubes and pipes are right associated. Only the right power supply , the right oil and the right portion of the oil and the closeness of the hydraulic parts have to be checked.
  • Page 19: Equalisation Of The Platform

    Operating Instruction and Documentation Sprinter NT Pic.5 Position X = the vent screw at the cylinder Attention: The lift sinks constantly to below. You can interrupt this process if you close the vent screw. • Open the vent screw so long, until only oil comes out of the bore hole. After this close the screw.
  • Page 20 Operating Instruction and Documentation Sprinter NT abruptly lifting from the lowest position, unequal platform with load, not complete lowering of a platform in the lowest position. Right equalisation: Assumption: One platform is higher than the other platform. Measure: • Lower the lift in the lowest position. Press the button “lowering”.
  • Page 21: Troubleshooting

    Operating Instruction and Documentation Sprinter NT • Close the screws A1 and A2. • Mount the plastic cover. Troubleshooting If the lift does not work properly, the reason for this might be quite simple. Please check the lift for the potential reasons mentioned on the following pages. If the cause of trouble cannot be found, please call the technical service.
  • Page 22 Operating Instruction and Documentation Sprinter NT The emergency lowering can only be performed by persons instructed to use the lift. Please refer to the regulation „Lowering the vehicle“. Every kind of external leakage must be removed.This is necessary particular before emergency lowering.
  • Page 23: Maintenance

    In case of any malfunction the technical service of the retailer has to be in formed. 7.1 Inspection and Maintenance of Nussbaum lifts Nussbaum lifts have been designed and manufactured for longevity and safe operation. Proper installation and operation, regulär inspections and ensuing preventative...
  • Page 24: Cleaning The Automotive-Lift

    Replace or repair worn or improper functioning Maintenance related parts, before they break down. This avoids costly repairs at a later date Inspection, repair and maintenance may be done by technicians from Nussbaum, Nussbaum's distributor or end-user. This personnel must be trained on the particular models of lift which they service.
  • Page 25: Security Check

    Operating Instruction and Documentation Sprinter NT How often must the lift be cleaned ? This is dependent on the use, of the working with the lift, of the cleanness of the workshop and location of the lift. The degree of the dirt is dependent on the season, of the weather conditions and the ventilation of the workshop.
  • Page 26: Installation And Initiation

    Operating Instruction and Documentation Sprinter NT 9. Installation and Initiation 9.1 Installation of the automotive lift You can choose between two installation places of the operating unit: The position of the operating unit is in drive-in direction right or in drive-in direction left.
  • Page 27: Extension Of The Hydraulic-Hoses

    • Bore holes to fix the dowels through the borings of the base plate. Clean the holes with pressure air. Put in the dowels. Nussbaum Company demands LIEBIG safety dowels (german dowel manufacturer) or equivalent dowels of other manufacturer but observe the regulations.
  • Page 28: Initiation

    Operating Instruction and Documentation Sprinter NT 9.5 Initiation Before the initiation a security check must be performed. Therefore use form: First security check. If the lift is installed by a competent person, he will perform this security check. If the operator installs the lift by himself, he has to instruct a competent person to perform the security check.
  • Page 29: Selection Of Dowels

    Operating Instruction and Documentation Sprinter NT Pic. 17: choice of the dowel length without floor pavement or tile surface Table to pic. 17 Liebig-dowels Dowel type B15/75 B15/95 Drilling depth Min. anchorage depth Thickness of concrete Diameter of bore Thickness of the lift-pieces e...
  • Page 30 Operating Instruction and Documentation Sprinter NT Pic. 18: choice of the dowel length with floor pavement or tile surface Table to pic. 18 Liebig-dowels Doweltyp B15/70 B15/95 B15/120 B15/145 Drilling depth Min. anchorage depth Thickness of concrete Diameter of bore...
  • Page 31: Document "First Security Check Before Installation

    Operating Instruction and Documentation Sprinter NT First security check before installation Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............! ..........Short operating instruction......... ! ..........Warning designation.......... ! ..........
  • Page 32: Document "Regular Security Check

    Operating Instruction and Documentation Sprinter NT Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............! ..........Short operating instruction......... ! ..........Warning designation.......... ! ..........Designation lifting/lowering......
  • Page 33 Operating Instruction and Documentation Sprinter NT Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............! ..........Short operating instruction......... ! ..........Warning designation.......... ! ..........Designation lifting/lowering......
  • Page 34 Operating Instruction and Documentation Sprinter NT Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............! ..........Short operating instruction......... ! ..........Warning designation.......... ! ..........Designation lifting/lowering......
  • Page 35 Operating Instruction and Documentation Sprinter NT Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............! ..........Short operating instruction......... ! ..........Warning designation.......... ! ..........Designation lifting/lowering......
  • Page 36 Operating Instruction and Documentation Sprinter NT Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............! ..........Short operating instruction......... ! ..........Warning designation.......... ! ..........Designation lifting/lowering......
  • Page 37 Operating Instruction and Documentation Sprinter NT Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............! ..........Short operating instruction......... ! ..........Warning designation.......... ! ..........Designation lifting/lowering......
  • Page 38 Operating Instruction and Documentation Sprinter NT Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............! ..........Short operating instruction......... ! ..........Warning designation.......... ! ..........Designation lifting/lowering......
  • Page 39 Operating Instruction and Documentation Sprinter NT Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............! ..........Short operating instruction......... ! ..........Warning designation.......... ! ..........Designation lifting/lowering......
  • Page 40: Document "Extraordinary Security Check

    Operating Instruction and Documentation Sprinter NT Extraordinary security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............! ..........Short operating instruction......... ! ..........Warning designation.......... ! ..........Designation lifting/lowering......

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