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Tenere 700 2020
Service manual
Yamaha Tenere 700 2020 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information
Identification
Vehicle Identification Number
Model Label
Features
Multi-Function Meter Unit
Special Tools
Specifications
General Specifications
Engine Specifications
Chassis Specifications
Electrical Specifications
Tightening Torques
Engine Tightening Torques
Chassis Tightening Torques
Cable Routing
Periodic Checks and Adjustments
General Maintenance and Lubrication Chart
Introduction
Periodic Maintenance
Periodic Maintenance Chart for the Emission Control System
Checking the Fuel Line
Checking the Vehicle Using the Yamaha Diagnostic Tool
Checking the Spark Plugs
Adjusting the Valve Clearance
Checking the Engine Idling Speed
Synchronizing the Throttle Bodies
Checking the Canister
Checking the Exhaust System
Adjusting the Clutch Lever Free Play
Replacing the Air Filter Element and Cleaning the
Adjusting the Front Disc Brake
Checking the Brake Operation
Checking the Front Brake Pads
Adjusting the Rear Disc Brake
Bleeding the Hydraulic Brake System (Abs)
Checking the Brake Hoses
Checking the Rear Brake Pads
Checking and Tightening the Spokes
Checking the Brake Fluid Level
Checking the Wheels
Checking the Tires
Adjusting the Drive Chain Slack
Checking the Swingarm Operation
Checking the Wheel Bearings
Lubricating the Swingarm Pivot
Checking and Adjusting the Steering Head
Lubricating the Drive Chain
Checking the Chassis Fasteners
Checking the Sidestand
Lubricating the Brake Lever
Lubricating the Clutch Lever
Lubricating the Pedals
Lubricating the Sidestand
Lubricating the Steering Head
Adjusting the Front Fork Legs
Checking the Front Fork
Checking the Sidestand Switch
Adjusting the Rear Shock Absorber Assembly
Checking the Rear Shock Absorber Assembly
Changing the Engine Oil
Checking the Connecting Arms and Relay Arm
Checking the Engine Oil Level
Measuring the Engine Oil Pressure
Checking the Coolant Level
Changing the Coolant
Checking the Cooling System
Adjusting the Rear Brake Light Switch
Checking and Lubricating the Cables
Checking the Front Brake Light Switch
Checking the Throttle Grip Operation
Adjusting the Headlight Beams
Checking and Charging the Battery
Checking the Fuses
Replacing the License Plate Light Bulb
Chassis
General Chassis (1)
General Chassis (2)
Removing the Side Covers
Removing the Tail Cover
REMOVING the ECU (Engine Control Unit)
INSTALLING the ECU (Engine Control Unit)
Installing the Tail Cover
Installing the Side Covers
General Chassis (3)
Removing the Air Scoops
Removing the Air Ducts
Removing the Fuel Tank Side Covers
Installing the Fuel Tank Side Covers
Installing the Air Ducts
Installing the Air Scoops
General Chassis (4)
Removing the Meter Assembly
Installing the Windshields
Installing the Meter Assembly
Front Wheel
Removing the Front Wheel
Disassembling the Front Wheel
Checking the Front Wheel
Maintenance of the Front Wheel Sensor and Sensor Rotor
Assembling the Front Wheel
Adjusting the Front Wheel Static Balance
Installing the Front Wheel
Rear Wheel
Removing the Rear Wheel
Disassembling the Rear Wheel
Checking the Rear Wheel
Checking the Rear Wheel Drive Hub
Checking and Replacing the Rear Wheel Sprocket
Maintenance of the Rear Wheel Sensor and Sensor Rotor
Assembling the Rear Wheel
Adjusting the Rear Wheel Static Balance
Installing the Rear Wheel
Front Brake
Introduction
Checking the Front Brake Discs
Replacing the Front Brake Pads
Removing the Front Brake Calipers
Checking the Front Brake Calipers
Installing the Front Brake Calipers
Removing the Front Brake Master Cylinder
Checking the Front Brake Master Cylinder
Assembling the Front Brake Master Cylinder
Installing the Front Brake Master Cylinder
Rear Brake
Introduction
Checking the Rear Brake Disc
Replacing the Rear Brake Pads
Removing the Rear Brake Caliper
Checking the Rear Brake Caliper
Installing the Rear Brake Caliper
Removing the Rear Brake Master Cylinder
Checking the Rear Brake Master Cylinder
Assembling the Rear Brake Master Cylinder
Installing the Rear Brake Master Cylinder
Assembling the Brake Pedal
Abs (Anti-Lock Brake System)
Removing the Hydraulic Unit Assembly
Checking the Hydraulic Unit Assembly
Installing the Hydraulic Unit Assembly
Hydraulic Unit Operation Tests
Checking the Abs Warning Light
Handlebar
Removing the Handlebar
Checking the Handlebar
Installing the Handlebar
Front Fork
Removing the Front Fork Legs
Disassembling the Front Fork Legs
Checking the Front Fork Legs
Assembling the Front Fork Legs
Installing the Front Fork Legs
Steering Head
Removing the Lower Bracket
Checking the Steering Head
Installing the Steering Head
Rear Shock Absorber Assembly
Handling the Rear Shock Absorber
Disposing of a Rear Shock Absorber
Removing the Rear Shock Absorber Assembly
Checking the Rear Shock Absorber Assembly
Checking the Connecting Arms and Relay Arm
Installing the Rear Shock Absorber Assembly
Installing the Relay Arm
Swingarm
Removing the Swingarm
Checking the Swingarm
Installing the Swingarm
Chain Drive
Removing the Drive Sprocket
Checking the Drive Chain
Checking the Drive Sprocket
Checking the Rear Wheel Sprocket
Checking the Rear Wheel Drive Hub
Installing the Drive Sprocket
Installing the Drive Chain
Engine
Engine Inspection
Measure the Compression Pressure
Engine Removal
Removing the Engine
Installing the Engine
Installing the Exhaust Pipe and Muffler
Camshafts
Removing the Ignition Coils
Removing the Camshafts
Checking the Camshafts
Checking the Camshaft Sprockets
Checking the Timing Chain Tensioner
Checking the Decompression System
Installing the Camshafts
Installing the Cylinder Head Cover
Cylinder Head
Removing the Cylinder Head
Checking the Timing Chain Guides
Checking the Cylinder Head
Installing the Cylinder Head
Valves and Valve Springs
Removing the Valves
Checking the Valves and Valve Guides
Checking the Valve Seats
Checking the Valve Springs
Checking the Valve Lifters
Installing the Valves
Generator and Starter Clutch
Removing the Generator
Removing the Starter Clutch
Checking the Starter Clutch
Checking the Torque Limiter
Installing the Starter Clutch
Installing the Generator
Electric Starter
Checking the Starter Motor
Assembling the Starter Motor
Installing the Starter Motor
Clutch
Removing the Clutch
Checking the Friction Plates
Checking the Clutch Plates
Checking the Clutch Springs
Checking the Clutch Housing
Checking the Clutch Boss
Checking the Pressure Plate
Checking the Primary Drive Gear
Checking the Primary Driven Gear
Checking the Pull Lever Shaft and Pull Rod
Installing the Clutch
Shift Shaft
Checking the Shift Shaft
Checking the Stopper Lever
Installing the Shift Shaft
Oil Pump
Checking the Sprocket and Chain
Checking the Oil Pump
Checking the Relief Valve
Assembling the Oil Pump
Installing the Oil Pump
Oil Pan
Removing the Oil Pan
Checking the Oil Strainer
Installing the Oil Pan
Crankcase
Disassembling the Crankcase
Checking the Crankcase
Assembling the Crankcase
Installing the Oil Pressure Switch
Connecting Rods and Pistons
Removing the Connecting Rods and Pistons
Checking the Cylinder and Piston
Checking the Piston Rings
Checking the Piston Pin
Checking the Connecting Rods
Installing the Connecting Rod and Piston
Crankshaft and Balancer Shaft
Removing the Balancer Shaft Journal Bearings
Removing the Crankshaft Journal Bearings
Checking the Balancer Shaft Assembly
Checking the Crankshaft
Installing the Crankshaft
Installing the Balancer Shaft Assembly
Transmission
Removing the Transmission
Checking the Shift Forks
Checking the Shift Drum Assembly
Checking the Transmission
Assembling the Main Axle and Drive Axle
Installing the Transmission
Cooling System
Cooling System Diagrams
Radiator
Checking the Radiator
Installing the Radiator
Oil Cooler
Checking the Oil Cooler
Checking the Water Jacket Joint
Checking the Thermostat
Installing the Oil Cooler
Installing the Thermostat
Thermostat
Water Pump
Disassembling the Water Pump
Checking the Water Pump
Assembling the Water Pump
Installing the Clutch Cover
Fuel System
Fuel Tank
Checking the Cylinder Head Breather Hose
Checking the Fuel Pump Body
Checking the Rollover Valve
Installing the Canister
Removing the Fuel Pump
Removing the Fuel Tank
Installing the Fuel Pump
Installing the Fuel Tank
Throttle Bodies
Removing the Throttle Bodies
Checking the Injectors (before Removing)
Removing the Injectors
Checking the Injectors
Checking and Cleaning the Throttle Bodies
Checking the Throttle Body Joints
Adjusting the Throttle Position Sensor
Installing the Fuel Injectors
Checking the Injector Pressure
Checking the Fuel Pressure
Installing the Throttle Body Joints
Installing the Air Filter Case Joints
Installing the Throttle Bodies
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2020
SERVICE MANUAL
Ténéré 700
XTZ690
XTZ690-U
BW3-F8197-E0
Table of
Contents
Previous
Page
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Page
1
2
3
4
5
Advertisement
Chapters
Table of Contents
7
Specifications
23
Periodic Checks and Adjustments
63
Chassis
97
Engine
185
Cooling System
277
Fuel System
293
Electrical System
309
Table of Contents
Troubleshooting
TROUBLESHOOTING
315
TROUBLESHOOTING
321
TROUBLESHOOTING
324
TROUBLESHOOTING
328
TROUBLESHOOTING
332
TROUBLESHOOTING
340
ECU SELF-DIAGNOSTIC FUNCTION
344
YAMAHA DIAGNOSTIC TOOL
345
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This manual is also suitable for:
Xtz690 2020
Xtz690-u 2020
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