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Manual
Cyclone Mill Twister
Translation
© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany 06.03.2013 0008

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Summary of Contents for Retsch Twister

  • Page 1 Manual Cyclone Mill Twister Translation © Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany 06.03.2013 0008...
  • Page 2 Copyright © Copyright by Retsch GmbH Haan, Retsch-Allee 1-5 D-42781 Haan Federal Republic of Germany...
  • Page 3: Table Of Contents

    Notes on the Operating Manual ......................5 Explanations of the safety warnings ....................6 General safety instructions ........................ 7 Repairs ............................... 8 Confirmation ............................9 Transport, scope of delivery, installation ..................10 Packaging ............................10 Transport............................10 Temperature fluctuations and condensed water ................10 Conditions for the place of installation .....................
  • Page 4 5.13 Slider ..............................24 5.14 Cyclone assembly ..........................25 5.14.1 Cyclone assembly with filter bag ..................... 25 5.14.2 Cyclone assembly with extraction.................... 25 5.15 Removing and inserting the rotor ....................26 5.16 Replacing the friction insert ......................27 5.17 Dismantle the cyclone cassette ....................... 29 5.18 Replacing the machine fuses......................
  • Page 5: Notes On The Operating Manual

    This operating manual does not contain any repair instructions. If faults arise or repairs are necessary, please contact your supplier or get in touch with Retsch GmbH directly.
  • Page 6: Explanations Of The Safety Warnings

    Notes on the Operating Manual Pos : 2.2 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Er klärungen z u den Sic her heits warnungen @ 0\mod_1222344569771_9.doc @ 2484 @ 2 @ 1 1.1 Explanations of the safety warnings Pos : 2.3 /00003 Standard Kapitel /General Modul Warnhi nweis e Er klär ung neu @ 0\mod_1234858329746_9.doc @ 6190 @ @ 1 In this Operating Manual we give you the following safety warnings Serious injury may result from failing to heed these safety warnings.
  • Page 7: General Safety Instructions

    Target group : All persons concerned with the machine in any form This machine is a modern, high performance product from Retsch GmbH and complies with the state of the art. Operational safety is given if the machine is handled for the intended purpose and attention is given to this technical documentation.
  • Page 8: Repairs

    Pos : 2.12 /00003 Standard Kapitel/General M odul R epar atur en @ 0 \mod_1228722954535_9.doc @ 4079 @ @ 1 This operating manual does not contain any repair instructions. For your own safety, repairs may only be carried out by Retsch GmbH or an authorized representative or by Retsch service engineers.
  • Page 9: Confirmation

    Confirmation Pos : 3.2 /00020 BD A Software/20005 PM GC Kapitelsamml ung/Ü berschriften/1. Ü berschriften/1 Bestätigung (For mul ar für den Betrei ber) @ 0\mod_1208870841095_9.doc @ 430 @ 1 @ 1 Bes tätigung 2 Confirmation Pos : 3.3 /00003 Standard Kapitel /General Modul Bestätigung @ 0 \mod_1228722962707_9.doc @ 4114 @ @ 1 This operating manual contains essential instructions for operating and maintaining the device which must be strictly observed.
  • Page 10: Transport, Scope Of Delivery, Installation

    Transport, scope of delivery, installation Pos : 4.2 /00005 Übersc hriften/1. Übersc hriften/1 Verpac kung, Trans port und Aufstellung @ 0\mod_1226494451893_9.doc @ 3380 @ 1 @ 1 3 Transport, scope of delivery, installation Pos : 4.3 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Ver pac kung @ 0 \mod_1226495088973_9.doc @ 3392 @ 2 @ 1 3.1 Packaging Pos : 4.4 /00003 Standard Kapitel /General Modul Verpac kung @ 0\mod_1228984618355_9.doc @ 4892 @ @ 1 The packaging has been adapted to the mode of transport.
  • Page 11: Electrical Connection

    Transport, scope of delivery, installation Fig. 1: Type plate lettering Device designation Year of production Part number Serial number Manufacturer’s address CE marking Disposal label Bar code Power version Mains frequency Capacity Amperage Number of fuses Fuse type and fuse strength In the case of questions please provide the device designation (1) or the part number (3) and the serial number (4) of the device.
  • Page 12: Technical Data

    Pos : 6.6 /00010 Bedienungsanlei tungen Kapitelsamml ung en/T wister Mill (2011)/0005 Z ykl on Mill T wister Tec hnisc he Daten/0505 NIR Modul Ei nsatz bei besti mmungsgemäß er Ver wendung @ 3\mod_1284362103550_9.doc @ 23071 @ @ 1 Target group: operators Machine type designation: Cyclone Mill - Twister This machine is intended for the grinding of animal feed, green feed, cereals and similar dry materials.
  • Page 13: Protective Equipment

    Technical data requirements are very low in this device because the sample is transported virtually completely from the grinding chamber. Advantages at a glance: • Ideal for the grinding of animal feed, green feed and similar materials • 3 controlled rotor speeds •...
  • Page 14: Emissions

    Technical data Pos : 6.19 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Emmisi onen @ 0\mod_1226487095021_9.doc @ 3310 @ @ 1 4.8 Emissions Pos : 6.20 /00004 Warnhinweis e/V0020 VOR SICHT Überhören von akustisc hen SignalenLaute M ahlger äusche @ 1\mod_1248185838858_9.doc @ 11740 @ @ 1 CAUTION Possibility of acoustic signals not being heard Loud grinding noises...
  • Page 15: Operating The Machine

    Operating the machine Pos : 7.2 /00005 Übersc hriften/1. Übersc hriften/1 Bedi enung des Gerätes @ 0\mod_1226565880211_9.doc @ 3519 @ 1 @ 1 5 Operating the machine Pos : 7.3 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Ansic hten des Gerätes @ 0\mod_1228990581782_9.doc @ 4966 @ 2 @ 1 5.1 Views of the Instrument Pos : 7.4 /00010 Bedienungsanlei tungen Kapitelsamml ung en/T wister Mill (2011)/0015 Z ykl on Mill T wister Bedi enung/1570 NIR M odul Ansichten des Gerätes @ 3\mod_1288694929012_9.doc @ 23910 @ @ 1 Fig.
  • Page 16 Operating the machine Fig. 5: View from the front – exploded view Pos : 7.5 /00010 Bedienungsanlei tungen Kapitelsamml ung en/------- Seitenumbr uch ----------- @ 0\mod_1222344373758_0.doc @ 2386 @ @ 1...
  • Page 17: Overview Table Of The Parts Of The Device

    Screw cassette lid Secures the cassette lid Sieve insert Orifice for particle sizes Grinding ring Grinding sample through friction Rotor – (twister rotor) Grinds the sample Rotor screw Keeps rotor on axis Shim Secures cassette on the device Sample vessel pressure disc Clamps the sample vessel Pos : 7.8 /00005 Übersc hriften/1.1 Ü...
  • Page 18: Overview Table Of The Operating Elements And The Display

    Operating the machine Fig. 6: Operating panel Pos : 7.10 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Übersic htstabell e der Bedi enelemente und der Anzeig e @ 0\mod_1228990697273_9.doc @ 4978 @ @ 1 5.4 Overview Table of the Operating Elements and the Display Pos : 7.11 /00010 Bedi enungsanleitung en Kapitels ammlungen/T wis ter Mill ( 2011) /0015 Z yklon Mill T wis ter Bedi enung/1585 N IR Modul Ü...
  • Page 19: Operating The Device

    Operating the machine Pos : 7.13 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Bedienung des Gerätes @ 0\mod_1229416465774_9.doc @ 5052 @ @ 1 5.5 Operating the Device Pos : 7.14 /00004 Warnhinweis e/V0060 VOR SICHT Erfass en oder Aufwic kel n (Z ykl on Mill T wister) @ 3\mod_1288860192487_9.doc @ 23976 @ @ 1 CAUTION 2.V0060 Bruising and injury...
  • Page 20: Opening And Closing Of The Grinding Chamber

    Operating the machine Fig. 7: Main switch Pos : 7.19 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Öffnen und s chli eßen des Gerätes @ 1 \mod_1241510544133_9.doc @ 8826 @ 2 @ 1 5.7 Opening and closing of the grinding chamber Pos : 7.20 /00004 Warnhinweis e/V0061 VOR SICHT Gefähr dung durc h r otier enden Rotor (C ycl one T wister Mill) @ 3\mod_1299673878394_9.doc @ 24110 @ @ 1 CAUTION 3.V0061...
  • Page 21: Inserting Sample Vessel

    Operating the machine Pos : 7.23 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Pr obengefäß eins etzen @ 3\mod_1302780091987_9.doc @ 25081 @ 2 @ 1 5.8 Inserting sample vessel Pos : 7.24 /00010 Bedi enungsanleitung en Kapitels a mmlungen/T wis ter Mill ( 2011) /0015 Z yklon Mill T wis ter Bedi enung/1595 T WIST ER M odul Probenglas ei nsetz en @ 5\mod_1360662909106_9.doc @ 37854 @ @ 1 Fig.
  • Page 22: Setting The Speed

    Operating the machine 5.9 Setting the Speed Pos : 7.26 /00010 Bedi enungsanleit ung en Kapitels ammlungen/T wis ter Mill ( 2011) /0015 Z yklon Mill T wis ter Bedi enung/1535 N IR Modul Drehz ahl ei nstellen @ 3 \mod_1284536119309_9.doc @ 23350 @ @ 1 The speed can be set to three preset speeds.
  • Page 23: Stopping The Grinding Process

    Operating the machine Fig. 13: Insert the grinding chamber lid Pos : 7.29 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Mahl vorgang s toppen @ 0\mod_1226909892231_9.doc @ 3643 @ @ 1 5.11 Stopping the grinding process Pos : 7.30 /00010 Bedi enungsanleitung en Kapitels ammlungen/T wis ter Mill ( 2011) /0015 Z yklon Mill T wis ter Bedi enung/1550 N IR Modul Mahl vorgang stoppen @ 3\mod_1284536120934_9.doc @ 23377 @ @ 1 Fig.
  • Page 24: Slider

    Operating the machine Fig. 15: Assembly of the filling funnel • Position the filling funnel (H) in the opening (W) of the grinding chamber hood (I) until it locks in. • Depending on sample material, position the splashback protection (G) on the filling funnel (H) until it locks in.
  • Page 25: Cyclone Assembly

    Operating the machine Pos : 7.36 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Z ykl on Montage @ 2\mod_1277451406744_9.doc @ 20490 @ 2 @ 1 5.14 Cyclone assembly Pos : 7.37 /00010 Bedi enungsanleitung en Kapitels ammlungen/T wis ter Mill ( 2011) /0015 Z yklon Mill T wis ter Bedi enung/1525 N IR Modul Z ykl on Montag e @ 3\mod_1284536118263_9.doc @ 23332 @ 33 @ 1 Fig.
  • Page 26: Removing And Inserting The Rotor

    Operating the machine Pos : 7.38 /00005 Ü berschriften/ 1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Rotor entnehmen und ei ns etz en @ 3\mod_1284537943606_9.doc @ 23413 @ @ 1 5.15 Removing and inserting the rotor Pos : 7.39 /00004 Warnhinweis e/V0058 VOR SICHT Sc hnittverletzung sc harfe Kanten an R oto und Sieb (Z ykl on Mill T wister) @ 3\mod_1288857787413_9.doc @ 23960 @ @ 1 CAUTION 5.V0058 Danger of injuries caused by cuts...
  • Page 27: Replacing The Friction Insert

    Operating the machine Pos : 7.42 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Rei bei ns atz austausc hen @ 3\mod_1284538501899_9.doc @ 23502 @ 2 @ 1 5.16 Replacing the friction insert Pos : 7.43 /00010 Bedi enungsanleitung en Kapitels ammlungen/T wis ter Mill ( 2011) /0015 Z yklon Mill T wis ter Bedi enung/1510 N IR Modul R eibeins atz austausc hen @ 3\mod_1284536036447_9.doc @ 23260 @ @ 1 Fig.
  • Page 28 Operating the machine Fig. 21: Correct insertion of the friction insert...
  • Page 29: Dismantle The Cyclone Cassette

    Operating the machine Pos : 7.44 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Z ycl on Kass ette demonti eren @ 3\mod_1299765219709_9.doc @ 24120 @ 2 @ 1 5.17 Dismantle the cyclone cassette Pos : 7.45 /00010 Bedi enungsanleitung en Kapitels ammlungen/T wis ter Mill ( 2011) /0015 Z yklon Mill T wis ter Bedi enung/1590 N IR Modul Kas ette entfernen @ 3\mod_1284538325818_9.doc @ 23457 @ @ 1 NOTICE Tighten to approx.
  • Page 30: Replacing The Machine Fuses

    Operating the machine  Pos : 7.46 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Austausc h der Ger ätesic her ung @ 0\mod_1227260127023_9.doc @ 3952 @ @ 1 5.18 Replacing the machine fuses Pos : 7.47 /00010 Bedi enungsanleitung en Kapitels ammlung en/GM200 (2010)/0015 GM200N Bedienung/1597 GM 200_2010_TM 100_ Modul Austausc h der Ger ätesic her ung @ 3\mod_1279722531841_9.doc @ 21802 @ @ 1 Fig.
  • Page 31: Cleaning And Service

    Cleaning and service Pos : 9.1 /00005 Übersc hriften/1. Übersc hriften/1 Rei nigung und Wartung @ 0\mod_1231167007723_9.doc @ 5450 @ @ 1 6 Cleaning and service Pos : 9.2 /00004 War nhi nweis e/W0003 WARN UNG R einig ung Stromstoß neu @ 1\mod_1236239978437_9.doc @ 7686 @ @ 1 WARNING Risk of a fatal electric shock An electric shock can cause injuries in the form of burns and cardiac...
  • Page 32 Cleaning and service Fig. 24: Disassembling for cleaning Element Cleaning Blow out, shake off or vacuum under air exhaust using compressed air while dry Blow clean under air exhaust using compressed air or wipe L,D,P,R,C with a damp cloth (do not clean in the dishwasher) Dishwasher Dishwasher, ultrasonic bath Pos : 10 /00010 Bedi enungsanleitungen Kapitels ammlungen/------- Seitenumbruc h ----------- @ 0\mod_1222344373758_0.doc @ 2386 @ @ 1...
  • Page 33: Fault Messages

    Fault messages Pos : 11.1 /00005 Ü berschriften/1. Ü berschriften/1 F ehler mel dungen @ 2\mod_1259056589728_9.doc @ 17580 @ @ 1 7 Fault messages Pos : 11.2 /00010 Bedi enungsanleitung en Kapitels ammlungen/T wis ter Mill ( 2011) /0035 Z yklon Mill T wis ter F ehler mel dungen/3501 Z ykl on Mill T wister M odul F ehl er mel du ngen @ 3\mod_1289223018446_9.doc @ 24000 @ @ 1 Motor does not run Motor switched off because of Restart grinding process with less...
  • Page 34: Disposal

    Disposal Pos : 12.2 /00005 Ü berschriften/1. Ü b erschriften/1 Ents orgung @ 0\mod_1234258746831_9.doc @ 6173 @ @ 1 8 Disposal Pos : 12.3 /00003 Standard Kapitel/General M odul Entsorg ung @ 0\mod_1234269404935_9.doc @ 6180 @ @ 1 Please observe the respective statutory requirements with respect to disposal. Information on disposal of electrical and electronic machines in the European Community.
  • Page 35: Index

    9 Index 10000 ..............22 Electrical connection .......... 11 12000 ..............22 Emissions ............14 14000 ..............22 Explanations of the safety warnings ....6 External fuse ............11 Extraction ............25 Air current ............12 Amperage ............11 Assembly of the filling funnel ......24 F01 ..............
  • Page 36 Mains frequency ..........11 Replacing the rotor ..........26 Manufacturer’s address ........11 Required floor space .......... 14 MID ..............22 Resetting the overload protection ...... 30 Moderate or mild injury ......... 6 revolutions per minute........22 Motor rotation speed ........... 13 motor speed ............
  • Page 41 Authorized person for the compilation of technical documents: Dr. Loredana Di Labio (technical documentation) The following records are held by Retsch GmbH in the form of Technical Documentation: Detailed records of engineering development, construction plans, study (analysis) of the measures required for conformity assurance, analysis of the residual risks involved and operating instructions in due form according to the approved regulations for preparation of user information data.
  • Page 44 Copyright ® Copyright by Retsch GmbH Haan, Retsch-Allee 1-5 D-42781 Haan Federal Republic of Germany...

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