SEW-Eurodrive MOVIPRO ADC Addendum To The Operating Instructions
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SEW-Eurodrive MOVIPRO ADC Addendum To The Operating Instructions

SEW-Eurodrive MOVIPRO ADC Addendum To The Operating Instructions

Decentralized drive and application controller with energy management interface
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Download this manual See also: Manual
Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the Operating
Instructions
Decentralized Drive and Application Controller
MOVIPRO
®
Edition 07/2015
ADC with Energy Management Interface
*22160604_0715*
22160604/EN

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Summary of Contents for SEW-Eurodrive MOVIPRO ADC

  • Page 1 *22160604_0715* Drive Technology \ Drive Automation \ System Integration \ Services Addendum to the Operating Instructions Decentralized Drive and Application Controller MOVIPRO ® ADC with Energy Management Interface Edition 07/2015 22160604/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General information ........................4 About this documentation ....................4 Structure of the safety notes ..................4 Other applicable documentation ..................6 Rights to claim under limited warranty ................6 Exclusion of liability ......................6 Product names and trademarks ..................6 Copyright notice ......................

  • Page 4: General Information

    General information About this documentation General information About this documentation This documentation is an integral part of the product. The documentation is intended for all employees who perform assembly, installation, startup, and service work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the machinery and its operation as well as persons who work on the device independently have read through the documentation carefully and understood it.
  • Page 5 General information Structure of the safety notes 1.2.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.

  • Page 6: Other Applicable Documentation

    General information Other applicable documentation Other applicable documentation This document supplements the operating instructions and limits the application notes according to the following information. Use this document only together with the oper- ating instructions. Rights to claim under limited warranty Read the information in this documentation.

  • Page 7: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The following safety notes are principally concerned with the use of MOVIPRO ® units. If you use other component from SEW‑EURODRIVE, observe the safety notes speci- fied in the documentation for the component.
  • Page 8 Safety notes Startup/operation Do not touch live components or power connections immediately after disconnecting a unit without a connected MOVI‑DPS storage bundle from the voltage supply because the capacitors may still be charged. Adhere to a minimum switch-off time of 10 mi- nutes.

  • Page 9: Unit Structure

    Unit structure Type designation Unit structure Type designation The type designation of the drive and application controller MOVIPRO ® PHC2.A‑A...M1-..1A-00/... includes the following characteristic unit data: PHC2.A MOVIPRO ® ADC drive and application controller Energy supply: 3-phase alternating current Rated input power: 4.0 kW 7.5 kW 11.0 kW...

  • Page 10: Type Designations Of The Function Modules

    Unit structure Type designations of the function modules Type designations of the function modules 3.2.1 Energy supply The type designation PFE-AC...A-...-000A-00/...000 of the energy supply includes the following data: Energy AC...A 3-phase alternating current with the following maximum feed-in power: 8.0 kW (Size 1) 16.0 kW (Size 2) Supply connection...

  • Page 11: Basic Unit

    Unit structure Basic unit Basic unit 3.4.1 4.0 kW and 7.5 kW (Size 1) ® The following illustrations show the structure of the MOVIPRO unit: 9007208066863499 Unit cover Service cover plate Service unit Interface box (optional) Energy management interface Cooling fins Connection block (connections depend on the unit variant) T-slot profile ®...
  • Page 12 Unit structure Basic unit 3.4.2 11.0 kW and 15.0 kW (Size 2) The following illustrations show the structure of the MOVIPRO ® unit: 9007208347044875 Unit cover Service cover plate Service unit Interface box (optional) T-slot profile Energy management interface Fan subassembly (optional for 11 kW, mandatory for 15 kW) Connection block (connections depend on the unit variant) ®...

  • Page 13: Accessories

    Unit structure Accessories Accessories INFORMATION The scope of delivery does not include accessories such as installation or mounting material or connection cables. The following accessories are available for the unit: Part number CAN terminating resistor 120 Ω 13287036 Energy management jumper plug 18166903 STO jumper plug 11747099...

  • Page 14: Electrical Installation

    Electrical installation Using prefabricated cables Electrical installation Using prefabricated cables SEW‑EURODRIVE uses prefabricated cables for certifications, type tests and appro- val of the units. The cables provided by SEW‑EURODRIVE fulfill all requirements nec- essary to ensure that the unit and all connected components function properly. The units under consideration are always the basic units including all connected compo- nents and corresponding connection cables.
  • Page 15 Electrical installation Cable routing 4.2.1 Connection diagram 4.0 kW and 7.5 kW (Size 1) [10] 15164482443 Energy mode Line operation MOVIPRO ® X4101_12: CAN bus – system bus (communication interface to MOVI‑DPS EKK) X1273: Connection energy management (energy interface to MOVI‑DPS EKK) Power cable 18166873 X1501: DC 560 V supply X4102: CAN bus –...
  • Page 16 Electrical installation Cable routing 4.2.2 Connection diagram 11.0 kW and 15.0 kW (Size 2) [11] [10] 15164484875 Energy/power mode Line operation MOVIPRO ® X4101_12: CAN bus – system bus (communication interface to MOVI‑DPS EKK) X1271: Connection energy management (energy interface to MOVI‑DPS EKK) MOVI‑DPS EKK-.../EKK12: Power cable 18166873 for connection X1501 MOVI‑DPS EKK-.../EKK11: Power cable 18166865 for connection X1272 MOVI‑DPS EKK-.../EKK12: X1501: DC 560 V supply...

  • Page 17: Connection Blocks

    Electrical installation Connection blocks Connection blocks WARNING Electric shock due to connecting or disconnecting plug connectors when voltage is applied. Severe or fatal injuries. • Disconnect all supply voltages. • Make sure that the unit is de-energized. • Never plug or unplug the plug connectors while they are energized. The design of the connection block depends on the unit variant.
  • Page 18 Electrical installation Connection blocks 4.3.1 4.0 kW and 7.5 kW (Size 1) [11] [10] 14918146955 Fieldbus connection Communication package connection Socket for encoder option connection X5502: Safe disconnection – input X4223: Ethernet service interface X5001_1: Digital inputs/outputs – communication and control unit X5001_2: Digital inputs –...
  • Page 19 Electrical installation Connection blocks 4.3.2 11.0 kW and 15.0 kW (Size 2) [12] [11] [10] 14918149387 Fieldbus connection Communication package connection Socket for encoder option connection X5502: Safe disconnection – input X4223: Ethernet service interface X5001_1: Digital inputs/outputs – communication and control unit X5001_2: Digital inputs –...

  • Page 20: Electrical Connections

    Electrical installation Electrical connections Electrical connections 4.4.1 Representation of connections The wiring diagrams show the contact end of the connections. 4.4.2 Connection cables Connection cables are not included in the delivery. Pre-fabricated cables for connecting SEW‑EURODRIVE components can be ordered from SEW‑EURODRIVE.
  • Page 21 Electrical installation Electrical connections 4.4.3 Cable structure Diagram The cable design is specified as follows. The example is a cable with a (4X2X0.25) design: Cable shield Number of core pairs (in twisted cables only) Number of cores G - with green-yellow PE conductor X - without PE 0.25 Core cross section in mm Cable shield...
  • Page 22 Electrical installation Electrical connections 4.4.4 X1271: Connection for energy management Function AC 400 V and DC link connection for jumpering the line phases or for connecting en- ergy management components Connection type Han-Modular ® 10 B, female-male-female, 1 single locking latch Wiring diagram 13557105803 Assignment...
  • Page 23 Electrical installation Electrical connections Connection cables Cable Length/installation Component type Part number: 18166873 Cable design: (3G6) Variable length, max. 5 m MOVI‑DPS EKK.../E12 ® 10B, male-female-male ↔ Han ® Q4/2, female Part number: 18166865 Cable design: (7G6) Variable length, max. 5 m MOVI‑DPS EKK.../E11 ®...
  • Page 24 Electrical installation Electrical connections 4.4.5 X1273: Connection for energy management Function DC link connection for connecting energy management components Connection type ® Han-Modular 10 B, female, 1 single lever Wiring diagram 13641953419 Assignment Name Function ® [a] Han C protected module, female n.c.
  • Page 25 Electrical installation Electrical connections 4.4.6 X4101_12: CAN bus – system bus Function Internal CAN bus (system bus) – output Connection type M12, 5-pin, female, A-coded Wiring diagram 18014400774298251 Assignment Name Function CAN_SHLD Shield/equipotential bonding +24V DC 24 V output Reference potential CAN_H CAN data line (high) CAN_L...
  • Page 26 Electrical installation Electrical connections Connection cables Cable Length/installation Component type Standard lengths: 1 m: Part number 13237748 2 m: Part number 13237756 3 m: Part number 13286315 4 m: Part number 13286323 5 m: Part number 13286331 10 m: Part number 13286358 15 m: Part number 13286366 Fixed length Custom lengths:...
  • Page 27 Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding 13281348 CAN_SHLD 13281356 +24V 13281364 Black 13281372 CAN_H White 13281380 CAN_L Blue 13281399 13281402 13281410 13281429 Connection components CAN terminating resistor Part number: 13287036 Connection: M12 63050395932099851 ® Addendum to the Operating Instructions –...

  • Page 28: Operation

    Operation Electrical connections Operation WARNING Electric shock caused by dangerous voltages at the connections, cables and motor terminals. When the unit is switched on, dangerous voltages are present at the connectors and at any connected cables and motor terminals. This also applies even when the unit is inhibited and the motor is at standstill.

  • Page 29: Duty Types

    Operation Duty types Duty types 5.1.1 Continuous duty Continuous duty is operation under a constant load. The current corresponds with the value of the nominal current, and the unit reaches a thermal steady-state condition. I, ϑ ϑ ϑ 9236454539 5.1.2 Varying load duty In varying load duty, a current with a value greater than the nominal value is applied to the unit for a time t...

  • Page 30: Disconnection

    Operation Disconnection Disconnection 5.3.1 When MOVI‑DPS EKK is not connected WARNING Electric shock due to charged capacitors Severe or fatal injuries. • Observe a minimum switch-off time after disconnecting the power supply: 10 minutes. 5.3.2 When MOVI‑DPS EKK is connected When a MOVI‑DPS energy and power interface is connected to the MOVIPRO ®...

  • Page 31: Service

    Service Inspection/maintenance Service Inspection/maintenance The unit is maintenance-free. SEW‑EURODRIVE does not stipulate any regular in- spection work. However, it is recommended that you check the following parts regular- • Connection cables: If cables are damaged or fatigued, replace these immediately. •...

  • Page 32: Technical Data

    Technical data Basic unit Technical data Basic unit The unit has the following technical data: ® MOVIPRO Size Size 1 Size 2 Performance class 4.0 kW 7.5 kW 11.0 kW 15.0 kW Input Line connection 3-phase AC connection Connection voltage 3 AC 380 V –...
  • Page 33 Technical data Basic unit MOVIPRO ® Size Size 1 Size 2 Performance class 4.0 kW 7.5 kW 11.0 kW 15.0 kW Interference emission Limit value class C2 to EN 61800-3 Ambient temperature ϑ +5 – +40 °C, non-condensing, no condensation; Unit is intrinsically safe with respect to temperature reduction: 3% per K up to a maximum of 60 °C or 50 °C in units with push-pull SCRJ)

  • Page 34: Dimension Drawings

    Technical data Dimension drawings Dimension drawings 7.2.1 4.0 kW and 7.5 kW (Size 1) ® The dimension drawing shows the mechanical dimensions of the MOVIPRO size 1 in 9007208604670347 ® Addendum to the Operating Instructions – MOVIPRO ADC with Energy Management Interface...
  • Page 35 Technical data Dimension drawings 7.2.2 11.0 kW and 15.0 kW (Size 2) The dimension drawing shows the mechanical dimensions of the MOVIPRO ® size 2 in 9007208061628171 ® Addendum to the Operating Instructions – MOVIPRO ADC with Energy Management Interface...

  • Page 36: Index

    Index Index Basic unit.............. 11 Nomenclature........... 9, 10 Size 1 .............. 11 Notes Size 2 .............. 12 Designation in the documentation..... 4 Meaning of the hazard symbols ......5 Cable see also connection ........26 Operation Structure ............21 Safety notes ............7 Cable routing............
  • Page 37 Index Size 1 .............. 11 Size 2 .............. 12 Wiring diagrams ........... 20 X1271..............22 X1273..............24 X4101_12............. 25 ® Addendum to the Operating Instructions – MOVIPRO ADC with Energy Management Interface...
  • Page 40 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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