SEW-Eurodrive MOVIPRO ADC Operating Instructions Manual
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SEW-Eurodrive MOVIPRO ADC Operating Instructions Manual

Decentralized drive and application controller
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Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Decentralized Drive and Application Controller
®
MOVIPRO
ADC
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com

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Summary of Contents for SEW-Eurodrive MOVIPRO ADC

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Decentralized Drive and Application Controller ® MOVIPRO Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 2 SEW-EURODRIVE—Driving the world Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 6 Use of this documentation ................6 Structure of the safety notes ............... 6 Rights to claim under limited warranty ............7 Exclusion of liability..................7 Copyright..................... 7 Safety notes......................8 Preliminary information ................8 General information ..................
  • Page 4 Contents Electrical Installation ..................46 General information .................. 46 Low-voltage supply systems ..............46 Electromagnetic compatibility (EMC) ............46 Cable installation..................46 Information regarding UL ................47 Shielding ....................48 Unit output....................49 Installation altitudes higher than 1000 m asl ..........49 Protective measures against electrical hazards........
  • Page 5 Contents Technical Data....................155 11.1 Standards and certification ..............155 11.2 Design with 400 V/50 Hz operating point..........156 11.3 Brake control................... 157 11.4 Digital inputs ................... 158 11.5 Digital outputs ..................158 11.6 General electronics ................158 11.7 Safety technology ................... 158 11.8 Communication and control unit .............

  • Page 6: General Information

    General Information Use of this documentation General Information Use of this documentation The documentation is an integral part of the product and contains important information on operation and service. The documentation is written for all employees who assemble, install, startup, and service this product. The documentation must be accessible and legible.

  • Page 7: Rights To Claim Under Limited Warranty

    General Information Rights to claim under limited warranty Rights to claim under limited warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Read the documen- tation before you start working with the unit! Exclusion of liability You must comply with the information contained in this documentation to ensure safe...

  • Page 8: Safety Notes

    Safety Notes Preliminary information Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and adhered to. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the operating instruc- tions carefully and understood them.

  • Page 9: Target Group

    Safety Notes Target group Target group Any mechanical work may only be performed by adequately qualified personnel. Quali- fied staff in the context of this documentation are persons familiar with the design, me- chanical installation, troubleshooting and servicing of the product who possess the fol- lowing qualifications: •...

  • Page 10: Transport

    Safety Notes Transport Transport Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery. Inform the shipping company immediately. It may be necessary to preclude startup. ® Observe the following instructions when transporting MOVIPRO •...

  • Page 11: Electrical Connection

    Safety Notes Electrical connection Electrical connection Observe applicable national accident prevention regulations when working on a live ® MOVIPRO Perform electrical installation according to the pertinent regulations (e.g. cable cross- sections, fusing, protective conductor connection). The documentation contains addi- tional notes. Preventive measures and protection devices must comply with applicable regulations (e.g.

  • Page 12: Startup/Operation

    Safety Notes Startup/operation 2.10 Startup/operation Do not deactivate monitoring and protection devices even for a test run. ® When in doubt, switch off the MOVIPRO whenever changes occur in relation to normal mode (e.g. increased temperatures, noise, oscillation). Determine the cause of the fault and consult SEW-EURODRIVE, if necessary.

  • Page 13: Unit Structure

    Unit Structure Type designation Unit Structure Type designation ® The type designation of the MOVIPRO drive and application controller provides the fol- lowing unit data: P H C 2 . A - A ... M 1 - .. 1 A - 00 / ... Option: S11 = PROFIsafe option S11 Design...

  • Page 14: Short Designations

    Unit Structure Short designations Short designations The following short designations are used: Power Type designation Short designation Size rating ® MOVIPRO PHC21A-A022M1-..1A-00/... drive and Size 0 2.2 kW application controller ® MOVIPRO PHC21A-A040M1-..1A-00/... drive and 4.0 kW application controller Size 1 ®...

  • Page 15: Nameplates

    Unit Structure Nameplates Nameplates ® Each MOVIPRO unit has 2 nameplates that provide important information: • Main nameplate • Function unit nameplate 3.4.1 Main nameplate The main nameplate provides important information about the unit type. The following figure shows an example of a main nameplate: Type: PHC2.A-A...M1-..1A-00/...

  • Page 16: Function Units

    Unit Structure Function units Function units 3.5.1 Power section P F A - MD ... B - G . . - B. .. - .. / C .. / 000 Version of option 1: 01 = Standard without fan subassembly 02 = Standard with fan subassembly Type of option 1: Cooling...
  • Page 17 Unit Structure Function units 3.5.2 Communication and control unit P F H - .. 1 A . . - B .. - I 1 0 . - 00 / ... / 000 Option 1: 000 = Without option 1 S11 = PROFIsafe option S11 Design Communication packages Without...
  • Page 18 Unit Structure Function units 3.5.3 Energy supply P F E - AC ... A - ... - 000 A - 00 / ... / 000 Type of option 2: 000 = Without option 2 Type of option 1: 000 = Without option 1 R15 = Regenerative power supply for ®...

  • Page 19: Basic Unit

    Unit Structure Basic unit Basic unit 3.6.1 Size 0 The following figure shows the unit structure of size 0: 2648537483 Unit cover Connecting block (connections depend on the unit variant) Service cover plate Cooling fins Service unit T-slot profile Power interface (optional) Operating Instructions –...
  • Page 20 Unit Structure Basic unit 3.6.2 Size 1 The following figure shows the unit structure of size 1: 2660814987 Unit cover Connecting block (connections depend on the unit variant) Service cover plate Cooling fins Service unit T-slot profile Power interface (optional) Operating Instructions –...
  • Page 21 Unit Structure Basic unit 3.6.3 Size 2 The following figure shows the unit structure of size 2: 2660822667 Unit cover Connecting block (connections depend on the unit variant) Service cover plate Cooling fins Service unit Fan subassembly (optional for 11.0 kW, mandatory for 15.0 kW) Power interface (optional) T-slot profile Operating Instructions –...
  • Page 22 Unit Structure Basic unit ® Size 2 with R15 The following figure shows the structure of MOVIPRO with R15 regenerative power regenerative supply: power supply [5] [6] 3528006027 Unit cover Connecting block (connections depend on the unit variant) Service cover plate Cooling fins Service unit Fan subassembly...

  • Page 23: Accessories

    Unit Structure Accessories Accessories INFORMATION The scope of delivery does not include accessories such as installation or mounting equipment or connection cables. 9007200453648779 [1] Power interface [5] Jumper plug [2] Connection cable [6] Handles [3] Sensor/actuator box [7] Mounting bracket [4] Braking resistor Operating Instructions –...
  • Page 24 Unit Structure Accessories ® The following accessories are available for MOVIPRO Accessories Part number ® [1] MOVIPRO power interfaces ® For further information, refer to chapter "Electrical connections" (page 61) and to the "MOVIPRO Acces- sories – Addendum to the Operating Instructions". PZM2XA-A075-D02-00 1 825 014 9 PZM2XA-A150-D03-00...
  • Page 25 Unit Structure Accessories For further information, refer to the following documentation: Documentation ® "MOVIPRO Accessories" addendum to the operating instructions The following table shows the supported encoders: Encoder Company Motor encoder Incremental encoders EG7S Mount-on encoder, Sin/Cos EG7R Mount-on encoder, RS422 EG7C Mount-on encoder, TTL to HTL EH1C...
  • Page 26 Unit Structure Accessories Encoder Company Resolver RH1M Built-in encoder, resolver SEW-EURODRIVE RH1L ® MOVIPRO also supports incremental encoders with resolver, TTL, HTL, RS422 and Sin/Cos signals. Distance encoder AH7Y AG7Y AS7Y Rotary encoder SEW-EURODRIVE AV1Y AV2Y DME3000-x11 DME4000-x11 0.1 mm DME4000-x11 1 mm Laser distance measuring instrument DME5000-x11 0.1 mm...
  • Page 27 Unit Structure Accessories Encoder Company Kueb 9081xxxx2003 Rotary encoder Fritz Kübler Kueb 9081xxxx2004 LIMAX2 Linear distance sensor Elgo RP 0.005 mm RH 0.005 mm Linear distance sensor MTS Sensors RF 0.005 mm RD4 0.005 mm MSA1000 Linear distance sensor SIKO SSI combo AVM58X-1212 Rotary encoder...

  • Page 28: Unit Components

    Unit Structure Unit components Unit components 3.8.1 PFA-MD...B-G..-B...-../C../000 power section ® MOVIDRIVE The inverter in its basic design is used to control asynchronous motors. Option cards based inverter enable the inverter to control different motor types. The following power ratings are available: Power rating Function unit 2.2 kW...
  • Page 29 Unit Structure Unit components Safety-related The safety-related brake module offers the safety function SBC (Safe Brake Control). brake module SBC is possible for the following brake voltages: Brake voltages DC 24 V AC 230 V AC 400 V AC 460 V •...
  • Page 30 Unit Structure Unit components Communication The additional communication packages allow you to integrate external components in packages your overall application. ® MOVIPRO includes the following communication packages depending on the unit vari- ant: Communication Interfaces packages Package 0 Without additional interfaces CAN interface RS485 interface plus...
  • Page 31 Unit Structure Unit components SD memory card The slot for the SD memory card is located under the memory card cover on the top of ® ® the MOVIPRO unit. The cover ensures the degree of protection of the MOVIPRO unit and allows for easy access in the event of a required replacement or any other mainte- nance procedures.
  • Page 32 Unit Structure Unit components Status display and The status display and the LED show status or error messages and allow for a quick ® evaluation of the current status of MOVIPRO For further information, refer to chapters "Operation" > "Status and error messages" and "Operation"...

  • Page 33: Integrated Safety Technology

    Integrated Safety Technology Standards Integrated Safety Technology Standards ® The safety technology of this MOVIPRO unit described below has been developed and tested in accordance with the following safety requirements: • DIN EN 1037: 2008 • EN ISO 13849-1: 2008 •...

  • Page 34: Project Planning For Units With R15 Regenerative Power Supply

    Project Planning for Units with R15 Regenerative Power Supply Supply system requirements Project Planning for Units with R15 Regenerative Power Supply Supply system requirements Units with regenerative power supply require a stable supply system with sufficient ca- pacity. The following tables describe the requirements regarding the supply system (re- quired transformer power) based on the cable length from the transformer to the unit.

  • Page 35: Mechanical Installation

    Mechanical Installation General information Mechanical Installation General information Observe the following notes on mechanical installation: • Observe the general safety notes. • Strictly observe all instructions as to the technical data and the permissible condi- tions regarding the place of installation. •...

  • Page 36: Cooling

    Mechanical Installation Cooling The following table lists the minimum distances and clearances: Clearance Function Size A: Housing cover Space for display elements, diagnos- • = min. 150 mm (5.91 in) tics elements and actuator elements, • Width X e.g. service unit •...

  • Page 37: Mounting Position

    Mechanical Installation Mounting position Mounting position NOTICE Danger of collision. Damage to plant and unit components • Always position the unit so that it will not collide with other components, design el- ements or persons along the travel distance. The following figure shows permitted and not permitted mounting positions: 9007200455213451 Permitted vertical mounting position Mounting positions that are not permitted...

  • Page 38: Assembly

    Mechanical Installation Assembly Assembly WARNING Risk of crushing if the load falls. Severe or fatal injuries. • Do not stand under the load. • Secure the danger zone. CAUTION Risk of injury due to protruding parts. Risk of cutting or crushing. •...
  • Page 39 Mechanical Installation Assembly ® Mounting brackets Proceed as follows to attach the mounting brackets to the MOVIPRO unit: ® 1. Insert the mounting brackets into the T-slots of the MOVIPRO unit so that the upper edge of the bracket is flush with the upper end of the slot. 2.
  • Page 40 Mechanical Installation Assembly 2. Screw the mounting brackets to the fixture. The following figure illustrates suitable mounting and locking elements. It shows the main mounting elements and dimen- sions in mm (in): 86.5 (3.41) Ø 15 (0.59) Ø 6.6 (0.26) 14.6 (0.575) 66 (2.6) 40.5...
  • Page 41 Mechanical Installation Assembly 6.5.2 Mounting via through bores INFORMATION ® This mounting variant is not possible when using the handles on MOVIPRO ® For mechanical installation, the MOVIPRO units are equipped with 4 through bores in the corner profiles with a diameter of 6.5 mm (0.26 in) and M8 threads on both sides, as well as with T-slots.
  • Page 42 Mechanical Installation Assembly Mounting from the Note the following points during assembly: front • Strictly observe the safety notes contained in this documentation. • Observe the required minimum distances and clearances. Use the following parts for assembly: • To maintain the required minimum distances and clearances use one of the following mounting elements: –...
  • Page 43 Mechanical Installation Assembly The following figure shows the main mounting elements and dimensions: 9007199729553547 [1] Mounting elements, e.g. M6 screws X, Y Housing dimensions [2] Locking elements, e.g. lock washers Bore dimensions [3] Mounting elements, e.g. washers [4] Mounting surface, e.g. mounting plate Maximum permitted tightening torque: 3.2 Nm (28 in-lb) Operating Instructions –...
  • Page 44 Mechanical Installation Assembly Mounting from Note the following points during assembly: behind • Strictly observe the safety notes contained in this documentation. • Observe the required minimum distances and clearances. Use the following parts for assembly: • To maintain the required minimum distances and clearances use one of the following mounting elements: –...
  • Page 45 Mechanical Installation Assembly The following figure shows the main mounting elements and dimensions: 9007199718852747 [1] Mounting elements, e.g. M8 screws X, Y Housing dimensions [2] Locking elements, e.g. lock washers Bore dimensions [3] Mounting elements, e.g. washers [4] Mounting surface, e.g. mounting plate Maximum permitted tightening torque: 3.2 Nm (28 in-lb) Operating Instructions –...

  • Page 46: Electrical Installation

    Electrical Installation General information Electrical Installation General information Observe the following notes on electrical installation: • Observe the general safety notes. • Strictly observe all instructions as to the technical data and the permissible condi- tions regarding the place of installation. Low-voltage supply systems ®...

  • Page 47: Information Regarding Ul

    Electrical Installation Information regarding UL Information regarding UL Observe the following sections for UL-compliant installation. 7.5.1 Power terminals of the power interface Use 75 °C copper wire only. 7.5.2 Short circuit current rating ® MOVIPRO is suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical amperes.

  • Page 48: Shielding

    Electrical Installation Shielding 7.5.5 Ambient temperature The units are suitable for an ambient temperature of 40 °C, max. 60 °C with derated out- put current. To determine the output current rating at temperatures higher than 40 °C, the output current should be derated by 3% per °C between 40 °C and 60 °C. ®...

  • Page 49: Unit Output

    Electrical Installation Unit output Unit output NOTICE ® No capacitive loads must be connected to the output of the MOVIPRO unit. The unit can be destroyed by connecting capacitive loads. • Only connect ohmic/inductive loads. • Never connect capacitive loads. ®...

  • Page 50: Protective Measures Against Electrical Hazards

    Electrical Installation Protective measures against electrical hazards Protective measures against electrical hazards WARNING Electric shock due to missing or defective protection covers. Severe or fatal injuries. • Install the protective covers according to the regulations. • The installation must only be carried out by qualified personnel. •...
  • Page 51 Electrical Installation Protective measures against electrical hazards 7.9.2 PE connection WARNING Electric shock due to incorrect connection of PE or equipotential bonding. Severe or fatal injuries. • Observe the installation notes for stationary use. It is mandatory to ground the units. Adhere to the following rules for grounding the unit: •...
  • Page 52 Electrical Installation Protective measures against electrical hazards 7.9.3 Connection points for grounding or equipotential bonding The connection points for grounding or equipotential bonding are marked on the housing corners of the units with the symbol The bores in the housing corners are prepared for M5 self-tapping screws, e.g. M5 x 12 to DIN ISO 3506 or equivalent.
  • Page 53 Electrical Installation Protective measures against electrical hazards 7.9.4 Fuses and residual current devices WARNING Wrong type of residual current device installed. Severe or fatal injuries. ® MOVIPRO can cause direct current in the PE conductor. When a residual current de- vice (RCD) is used for protection against direct or indirect contact, only a type B RCD ®...

  • Page 54: Connection Blocks

    Electrical Installation Connection blocks 7.10 Connection blocks ® The design of the MOVIPRO connection block depends on the unit variant. ® The illustration on the front of MOVIPRO shows the connection designations for your ® MOVIPRO unit. WARNING Electric shock when disconnecting or connecting voltage-carrying plug connectors. Severe or fatal injuries.
  • Page 55 Electrical Installation Connection blocks 7.10.2 Size 1 ® Depending on the unit variant, the MOVIPRO connection block looks as follows: 9007201919772555 [A] Connection area A X5502 STO-IN → "Connectors of connection area A" (page 57) X2012 Motor with brake control X4223 Ethernet service interface [B] Connection area B...
  • Page 56 Electrical Installation Connection blocks 7.10.3 Size 2 ® Depending on the unit variant, the MOVIPRO connection block looks as follows: [2] [3] [10] 9007201922811403 [A] Connection area A X5502 STO-IN → "Connectors of connection area A" (page 57) X2016 Motor with brake control X4223 Ethernet service interface [B] Connection area B...
  • Page 57 Electrical Installation Connection blocks 7.10.4 Connectors of connection area A The following table shows the connection options for connection area A: Type Code ® MOVIPRO connections Connections Function unit Communication package 1 PLUS [a] X4251 SBus interface PFH-..1A..-B..-I1.1 [b] X4112 CAN interface (without DC 24 V) [c] X4012 RS485 interface (without DC 24 V)
  • Page 58 Electrical Installation Connection blocks 7.10.5 Connectors of connection area B The following table shows the connection options for connection area B: Type Code ® MOVIPRO connections Connections Function unit PROFIBUS input, [a] X4201 PFH-P11A..-B11-I1.. PROFIBUS output, [b] X4202 DeviceNet input, [a] X4241 PFH-D11A..-B12-I1..
  • Page 59 Electrical Installation Connection blocks 7.10.6 Connectors of connection area C: Encoder option The following table shows the connection options for encoders: Type Code ® MOVIPRO connections Connections Function unit PFA-MD...B-G00-B...-../C../000 Without encoder PFA-MD...B-G10-B...-../C../000 [b] X3001 Resolver motor encoder ® HIPERFACE , Sin/Cos, TTL, HTL, PFA-MD...B-G20-B...-../C../000 [b] X3011...

  • Page 60: Electrical Connections

    Electrical Installation Electrical connections 7.11 Electrical connections 7.11.1 Representation of plug connectors The wiring diagrams of the plug connectors display the contact end of the connection. 7.11.2 Connection cable Connection cables are not included in the scope of delivery. Prefabricated cables for connection between SEW components can be ordered from SEW-EURODRIVE at any time.
  • Page 61 Electrical Installation Electrical connections 7.11.3 X1213: AC 400 V input / DC 24 V supply for a power interface (up to 15 kW – coded) The following table provides information about this connection: Function • AC 400 V unit supply input •...
  • Page 62 Electrical Installation Electrical connections Coding The following table shows the assignment of the different coding to the respective unit power ratings and the corresponding power interfaces: Unit power Coding of connection X1213 Power interface PZM2xA-A075-D02-00 2.2 kW PZM2xA-A150-D03-00 PZM2xA-A022-M13-00 PZM2xA-A075-D02-00 4.0 kW PZM2xA-A150-D03-00 PZM2xA-A040-M14-00...
  • Page 63 Electrical Installation Electrical connections Power interface The following table shows the connections of the power interface: connections 9007201209644939 ® ® [1] Connection to the MOVIPRO unit (Han 10 B, female) [2] Terminal strip, power input [3] Covers of the screw fitting hole (M32 × 1.5) [4] Covers of the screw fitting hole (M25 ×...
  • Page 64 Electrical Installation Electrical connections Terminal strip of The following table shows the connections of the power interface: power interface [10] 9007201210059403 Terminal strip X1 (power input terminal strip) Terminal cross sec- Name Function tion VO24 DC 24 V output Reference potential / DC 24 V output +24 V_C DC 24 V input 0V24_C...
  • Page 65 Electrical Installation Electrical connections 7.11.4 X1214: AC 400 V input and DC 24 V supply for a supply cable (up to 15.0 kW – coded) The following table informs about this connection: Function • AC 400 V input to supply units up to 15.0 •...
  • Page 66 Electrical Installation Electrical connections ® Signal contact for MOVIPRO has a signal contact for an external maintenance switch. external mainte- nance switch INFORMATION If you do not use an external maintenance switch, you must jumper the DC 24 V to the signal contact (SC).
  • Page 67 Electrical Installation Electrical connections Coding The following table shows the assignment of the individual coding to the respective unit power rating: Unit power Coding of connection X1214 2.2 kW 4.0 kW 7.5 kW 11.0 kW 15.0 kW Operating Instructions – MOVIPRO® ADC Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 68 Electrical Installation Electrical connections Connection cables INFORMATION The following cable already contains the jumpers for using an external maintenance switch with internal DC 24 V supply. For more information, refer to chapter "Signal contact for external maintenance switch". The following table shows the available cable for this connection: Connection cable Length/ ®...
  • Page 69 Electrical Installation Electrical connections ® 7.11.5 X2011: Motor with brake control (MOVIPRO size 0) NOTICE Damage or malfunction due to motors with built-in brake rectifiers. Damage to the drive system or its environment. • You must not use motors with built-in brake rectifiers in conjunction with ®...
  • Page 70 Electrical Installation Electrical connections Connection cables The following table provides an overview of the cables available for this connection: Connection cable and component Length/ Cable ® MOVIPRO Hybrid cables Installa- Drive type tion type Part number 1 812 579 4 DRS71 –...
  • Page 71 Electrical Installation Electrical connections Connection cable and component Length/ Cable ® MOVIPRO Hybrid cables Installa- Drive type tion type Part number 1 812 585 9 CMP63 – 80 Variable up to 2.2 length E/1.5 (IEC / UL) ® Q 8/0 SB11 Operating Instructions –...
  • Page 72 Electrical Installation Electrical connections Connection of The following tables shows the conductor assignment in hybrid cables with the following cables with open part number and the corresponding motor terminals of the DR motor: ends 1 812 579 4 Motor terminal DR motor Wire color/hybrid cable designation Black/U1 Black/V1...
  • Page 73 Electrical Installation Electrical connections ® 7.11.6 X2012: Motor with brake control (MOVIPRO size 1) NOTICE Damage or malfunction due to motors with built-in brake rectifiers. Damage to the drive system or its environment. • You must not use motors with built-in brake rectifiers in conjunction with ®...
  • Page 74 Electrical Installation Electrical connections Connection cables The following table provides an overview of the cables available for this connection: Connection cable and component Length/ Cable ® MOVIPRO Hybrid cable Installa- Drive type tion type Part number 1 811 813 5 DRS71 –...
  • Page 75 Electrical Installation Electrical connections Connection cable and component Length/ Cable ® MOVIPRO Hybrid cable Installa- Drive type tion type Part number 1 811 819 4 DRS71 – 112 DRE80 – 132 DRP90 – 132 Variable 4.0 kW length D/1.5 (IEC / UL) ®...
  • Page 76 Electrical Installation Electrical connections Connection cable and component Length/ Cable ® MOVIPRO Hybrid cable Installa- Drive type tion type Part number 1 810 824 5 DRS71 – 132M DRE80 – 160S Variable DRP90 – 160M length 4.0 kW (IEC / UL) ®...
  • Page 77 Electrical Installation Electrical connections Connection cable and component Length/ Cable ® MOVIPRO Hybrid cable Installa- Drive type tion type Part number 1 812 062 8 DRS71 – 132M DRE80 – 160S Variable DRP90 – 160M length 4.0 kW (IEC / UL) ®...
  • Page 78 Electrical Installation Electrical connections Phase reversal cable INFORMATION If you are using an encoder, note that you also need an encoder signal reversal cable in addition to the phase reversal cable. For more information about encoder signal re- versal cables, refer to the description of the encoder connection. The following table shows the available phase reversal cables: Connection cable Length/instal-...
  • Page 79 Electrical Installation Electrical connections The following figure shows the connection of the cable to the terminal box of the DR mo- tor. However, also observe the wiring diagram of the respective motor. GNYE BK/W1 BK/V1 BK/U1 BK/3 BK/2 BK/1 BK/4 BK/5 2818704651 Operating Instructions –...
  • Page 80 Electrical Installation Electrical connections ® 7.11.7 X2016: Motor with brake control (MOVIPRO size 2) NOTICE Damage or malfunction due to motors with built-in brake rectifiers. Damage to the drive system or its environment. • You must not use motors with built-in brake rectifiers in conjunction with ®...
  • Page 81 Electrical Installation Electrical connections Connection cables The following tables list the cables available for this connection: Connection cable and component Length/ Cable ® MOVIPRO Hybrid cable Installa- Drive type tion type Part number 1 811 045 2 DRS112 – 132 DRE112 –...
  • Page 82 Electrical Installation Electrical connections Connection cable and component Length/ Cable ® MOVIPRO Hybrid cable Installa- Drive type tion type Part number 1 812 198 5 DRS160 – 180S DRE160 – 180M Variable DRP160 – 180L length ® 10 B Open (M6 terminal box connection) Part number 1 812 358 9...
  • Page 83 Electrical Installation Electrical connections Phase reversal cable INFORMATION If you are using an encoder, note that you also need an encoder signal reversal cable in addition to the phase reversal cable. For more information about encoder signal re- versal cables, refer to the description of the encoder connection. The following table shows the available phase reversal cables: Connection cable Length/instal-...
  • Page 84 Electrical Installation Electrical connections Connection of The following tables shows the conductor assignment in cables with the following part cables with open numbers and the corresponding motor terminals of the DR motor: ends • 1 811 045 2 • 1 811 047 9 •...
  • Page 85 Electrical Installation Electrical connections ® 7.11.8 X2301: Braking resistor (MOVIPRO size 0 and 1) The following table informs about this connection: Function Power connection for external braking resistor Connection type ® Q 5/0, female Wiring diagram 2442587659 Assignment Name Function n.c.
  • Page 86 Electrical Installation Electrical connections Connection of The following table shows the conductor assignment of the cable with the following part cables with open number: ends 1 172 291 6 Signal name Color coding Black / 1 Black / 2 PE connection Green/yellow Operating Instructions –...
  • Page 87 Electrical Installation Electrical connections ® 7.11.9 X2303: Braking resistor (MOVIPRO size 2) The following table provides information about this connection: Function Power connection for external braking resistor Connection type ® Q 2/0, female, I-coded Wiring diagram 2442589963 Assignment Name Function Braking resistor (+) Braking resistor (-) PE connection...
  • Page 88 Electrical Installation Electrical connections Connection of The following table shows the conductor assignment of the cables with the following part cables with open numbers: ends • 1 812 196 9 • 1 812 197 7 Signal name Color coding Black / 1 Black / 2 PE connection Green/yellow...
  • Page 89 Electrical Installation Electrical connections Connection cables The following table provides an overview of the cables available for this connection: Connection cable and component Length/ Encoder cables Installa- Component tion type Part number 1 172 492 7 Cable design: (4X2X0.25) Variable length Resolver RH1M, RH1L M23, 12-pole, 20°-...
  • Page 90 Electrical Installation Electrical connections ® 7.11.11 X3011: Motor encoder (HIPERFACE , sin/cos, TTL, HTL, RS422) The following table provides information about this connection: Function ® Connection for HIPERFACE , sin/cos, TTL, HTL and RS422 encoders Connection type M23, P insert 12-pole, female, +20°-coded Wiring diagram 2459939339 Assignment...
  • Page 91 Electrical Installation Electrical connections Connection cable The following table provides an overview of the cables available for this connection: Connection cable and component Length/ Encoder cable Installa- Component tion type Part number 1 812 145 4 (with temperature sensor) Cable design: (6X2X0.25) •...
  • Page 92 Electrical Installation Electrical connections Connection cable and component Length/ Encoder cable Installa- Component tion type Part number 1 811 099 1 (without temperature sensor) Cable design: (6X2X0.25) • A.7W Variable • E.7C length • E.7R • E.7S M23, 12-pole, 20°- Encoder cover coded Part number 1 812 195 0 (without temperature sensor)
  • Page 93 Electrical Installation Electrical connections Signal name Color coding Data+ Black TF/TH/KTY+ Brown TF/TH/KTY- White Gray pink +12V Red blue Encoder signal reversal cable INFORMATION An additional encoder signal reversal cable is only necessary if you are using a phase reversal cable. The following encoder signal reversal cable is available for this connection: Connection cable Length/...
  • Page 94 Electrical Installation Electrical connections 7.11.12 X3211: Distance encoder (CANopen) The following table provides information about this connection: Function Connection for CANopen encoder Connection type M12, 5-pole, female, A-coded Wiring diagram 2264816267 Assignment Name Function CAN_SHLD Shield/equipotential bonding +24V DC 24 V output Reference potential CAN_H CAN data line (high)
  • Page 95 Electrical Installation Electrical connections Connection cable and component Length/ Cable Installa- Component tion type Length 5 m: Part no. 1 328 140 2 Length 10 m: Part no. 1 328 141 0 Length 15 m: Part no. 1 328 142 9 Cable design: ((1X2X0.2)+(1X2X0.32)+1X0.32) Sick DME4000, Fixed...
  • Page 96 Electrical Installation Electrical connections ® 7.11.13 X3222: Multi distance encoder (HIPERFACE , SSI, sin/cos, TTL, HTL, RS422) The following table provides information about this connection: Function ® Connection for HIPERFACE , SSI, sin/cos, TTL, HTL and RS422 encoders Connection type M23, P insert 12-pole, female, +20°-coded Wiring diagram 2459939339...
  • Page 97 Electrical Installation Electrical connections Connection cable and component Length/ Encoder cable Installa- Component tion type Part number 1 812 194 2 Cable design: (6X2X0.25) Variable ® length HIPERFACE / SSI encoder (24 V) Open M23, 12-pole, (Conductor end 20°-coded sleeves) Connection of The following table shows the conductor assignment of the cable with the following part cables with open...
  • Page 98 Electrical Installation Electrical connections PLUS 7.11.14 X4251: SBus system bus The following table informs about this connection: Function ® PLUS EtherCAT -based SEW system bus SBus Connection type M12, 4-pole, female, D-coded Wiring diagram 2464600971 Assignment Name Function Transmit line (+) Receive line (+) Transmit line (-) Receive line (-)
  • Page 99 Electrical Installation Electrical connections 7.11.15 X4111: CAN interface (with DC 24 V) The following table informs about this connection: Function CAN bus for external components Connection type M12, 5-pole, female, A-coded Wiring diagram 2264816267 Assignment Name Function CAN_SHLD Shield/equipotential bonding +24V DC 24 V output Reference potential...
  • Page 100 Electrical Installation Electrical connections Connection of The following table shows the conductor assignment of the cables with the following part cables with open numbers: ends • 1 328 140 2 • 1 328 141 0 • 1 328 142 9 Signal name Color coding CAN_SHLD...
  • Page 101 Electrical Installation Electrical connections Length/installation Connection cables type Length 5 m: Part no. 1 328 140 2 Length 10 m: Part no. 1 328 141 0 Length 15 m: Part no. 1 328 142 9 Cable design: ((1X2X0.2)+(1X2X0.32)+1X0.32) Fixed length Open (conductor end sleeves) Connection of...
  • Page 102 Electrical Installation Electrical connections 7.11.17 X4011: RS485 interface (with DC 24 V) The following table informs about this connection: Function RS485 interface for external components Connection type M12, 5-pole, female, B-coded Wiring diagram 2354431115 Assignment Name Function +24V DC 24 V output RS485 data line (-) Reference potential RS485 data line (+)
  • Page 103 Electrical Installation Electrical connections 7.11.19 X4201: PROFIBUS input The following table provides information about this connection: Function PROFIBUS input Connection type M12, 5-pole, male, B-coded Wiring diagram 2461813259 Assignment Name Function res. Reserved PROFIBUS data line A (green) res. Reserved PROFIBUS data line B (red) res.
  • Page 104 Electrical Installation Electrical connections 7.11.21 X4241: DeviceNet input The following table provides information about this connection: Function DeviceNet input Connection type M12, 5-pole, male, A-coded Wiring diagram 2264818187 Assignment Name Function Drain Shield/equipotential bonding DC 24 V input Reference potential CAN_H CAN data line (high) CAN_L...
  • Page 105 Electrical Installation Electrical connections 7.11.22 X4242: DeviceNet output The following table provides information about this connection: Function DeviceNet output Connection type M12, 5-pole, female, A-coded Wiring diagram 2264816267 Assignment Name Function Drain Shield/equipotential bonding DC 24 V output Reference potential CAN_H CAN data line (high) CAN_L...
  • Page 106 Electrical Installation Electrical connections 7.11.23 X4232_11 and X4232_12: Ethernet fieldbus The following table provides information about this connection: Function Ethernet fieldbus interface, 4-pole Connection type Push-pull RJ45 Wiring diagram 2354433675 Assignment Name Function Transmit line (+) Transmit line (-) Receive line (+) res.
  • Page 107 Electrical Installation Electrical connections 7.11.24 X4233_11 and X4233_12: Ethernet fieldbus The following table provides information about this connection: Function Ethernet fieldbus interface, 4-pole Connection type M12, 4-pole, female, D-coded Wiring diagram 2464600971 Assignment Name Function Sending cable (+) Receiving cable (+) Sending cable (-) Receiving cable (-) 7.11.25 X4234_11 and X4234_12: Ethernet fieldbus...
  • Page 108 Electrical Installation Electrical connections 7.11.26 X5001_1: Digital inputs/outputs – communication and control unit The following table provides information about this connection: Function Digital inputs/outputs of the communication and control unit Connection type M23, P insert 12-pole, female, 0°-coded Wiring diagram 2264820107 Assignment Name...
  • Page 109 Electrical Installation Electrical connections 7.11.27 X5001_2: Digital inputs – communication and control unit The following table provides information about this connection: Function Digital inputs of the communication and control unit Connection type M23, P insert 12-pole, female, 0°-coded Wiring diagram 2264820107 Assignment Name...
  • Page 110 Electrical Installation Electrical connections Connection cables The following table shows the cables available for the connection X5001_1 and X5001_2: Connection cable and component Length/ Cable Installation type Length 1 m: Part no. 1 330 926 9 Length 2 m: Part no. 1 330 927 7 Length 3 m: Part no.
  • Page 111 Electrical Installation Electrical connections Connection of The following table shows the conductor assignment of the cable with the following part cables with open number: ends 1 174 145 7 Core assignment X5001_1 Signal name Color coding DI00 Pink DI01 Gray DI02 DI03 Blue...
  • Page 112 Electrical Installation Electrical connections 7.11.28 X5102_1: Digital inputs – power section The following table provides information about this connection: Function Digital inputs – power section Connection type M12, 5-pole, female, A-coded Wiring diagram 2264816267 Assignment Name Function +24V DC 24 V output DI03 Binary input DI03 0V24...
  • Page 113 Electrical Installation Electrical connections Y adapter Use a Y adapter with extension for connecting 2 sensors/actuators to a M12 plug con- nector. The Y adapter is available from different manufacturers: Manufac- Escha turer: Type: WAS4-0,3-2FKM3/.. 915294347 Manufac- Binder turer: Type: 79 5200 ..
  • Page 114 Electrical Installation Electrical connections 7.11.30 X5201: Analog input – power section The following table provides information about this connection: Function Analog input of the power section Connection type M12, 5-pole, female, A-coded Wiring diagram 2264816267 Assignment Name Function +24V DC 24 V output AI1+_FU Analog input 1 (+) –...
  • Page 115 Electrical Installation Electrical connections 7.11.31 X5111: Fan subassembly (optional) The following table provides information about this connection: Function Temperature-controlled DC 24 V output for additional external fan Connection type M12, 5-pole, female, A-coded Wiring diagram 2264816267 Assignment Name Function res. Reserved res.
  • Page 116 Electrical Installation Electrical connections 7.11.32 X5502: STO-IN (safety relay) WARNING No safe disconnection of the unit if the connection is jumpered. Severe or fatal injuries. • Jumper this connection only if the unit will not perform any safety functions accord- ing to DIN EN ISO 13849-1.

  • Page 117: Power Distribution With Network Supply

    Electrical Installation Power distribution with network supply 7.12 Power distribution with network supply ® You can use a MOVIPRO power interface to distribute energy from the supply system. ® The MOVIPRO power interface is equipped with the following inputs and outputs for power distribution: •...

  • Page 118: Startup

    Startup General information Startup General information INFORMATION You must comply with the general safety instructions in section "Safety Notes / General information" during startup. WARNING Uncontrolled unit behavior due to ineffective emergency stop circuit. Severe or fatal injuries. • Comply with the installation notes. •...

  • Page 119: Prerequisites

    Startup Prerequisites INFORMATION To ensure fault-free operation, do not disconnect or connect the signal cables during operation. Prerequisites WARNING Risk of crushing if the motor starts up unintentionally. Severe or fatal injuries. • Observe the startup instructions. • Activate "safe stop". •...

  • Page 120: Sequence

    Startup Sequence Sequence ® The following table gives an overview of the MOVIPRO startup procedure and lists other applicable documentation: 9007200459333259 Fieldbus interface ® Motor startup MOVIPRO startup Parameterization/pro- Fieldbus configuration gramming PROFINET Manual ® "MOVIPRO ADC with PROFINET Interface" PROFIBUS Manual ®...

  • Page 121: Setting The Station Address (Profibus)

    Startup Setting the station address (PROFIBUS) Setting the station address (PROFIBUS) INFORMATION Any changes to the station address during operation become effective after the power supply has been interrupted (DC 24 V reset). ® Use the S2 DIP switch in the PROFIBUS module to set the station address of the MOVIPRO.
  • Page 122 Startup Setting the station address (PROFIBUS) The following table uses PROFIBUS address 17 as an example to show how to de- termine the DIP switch settings for any bus address: DIP switch setting Significance DIP 1 = ON DIP 2 = OFF DIP 3 = OFF DIP 4 = OFF DIP 5 = ON...

  • Page 123: Setting The Station Address (Devicenet)

    Startup Setting the station address (DeviceNet) Setting the station address (DeviceNet) INFORMATION Any changes to the station address during operation become effective after the power supply has been interrupted (DC 24 V reset). Use the S2 DIP switch in the DeviceNet module to set the DeviceNet station address of ®...
  • Page 124 Startup Setting the station address (DeviceNet) The following table uses DeviceNet address 17 as an example to show how to de- termine the DIP switch settings for any bus address: DIP switch setting Significance DIP 1 = ON DIP 2 = OFF DIP 3 = OFF DIP 4 = OFF DIP 5 = ON...

  • Page 125: Connection To A Pc/Laptop

    Startup Connection to a PC/laptop Connection to a PC/laptop The following figure shows the connection between a PC/laptop and the engineering in- ® terface of the MOVIPRO 1204936459 Service interface (Ethernet RJ45) Conventional Ethernet cable ® of MOVIPRO Ethernet interface of the laptop ®...

  • Page 126: Operation

    Operation Cyclic duration factor (cdf) Operation WARNING ® When MOVIPRO is switched on, dangerous voltages are present at the terminals as well as any connected cables and motor terminals. This also applies even when the ® MOVIPRO unit is inhibited and the motor is at standstill. 10 minutes Severe or fatal injuries from electric shock.

  • Page 127: Operating Modes

    Operation Operating modes Operating modes 9.2.1 Duty type S1 Continuous duty: Operation at a constant load; the motor reaches thermal equilibrium. P, ϑ ϑ ϑ 2325833867 9.2.2 Duty type S2 Short-time duty: Operation at constant load for a given time followed by a time at rest. The motor returns to ambient temperature during the rest period.

  • Page 128: Brake Control Operation

    Operation Brake control operation Brake control operation NOTICE Damage to the brake controller if necessary off periods are not adhered to. Damage to the drive system. • Observe the required off periods for the brake controller. 9.3.1 Brake control under normal operating conditions, e.g. automatic operation of the plant With a brake coil power of P ≥...

  • Page 129: Status And Error Messages

    Operation Status and error messages Status and error messages ® The 7-segment display informs about the status of the MOVIPRO unit. In case of re- peated malfunctions, contact the SEW Service staff. The display of the three-digit 7-segment display shows the current status of the unit. If several statuses or errors are active at the same time, the error with the highest priority is displayed.
  • Page 130 Operation Status and error messages Display Description ® Data recovery to MOVIPRO failed, download aborted. ® Data recovery to MOVIPRO failed, controller not inhibited. Internal system error Actuator voltage overload Overload sensor voltage group 1 Overload sensor voltage group 2 Internal communication error Unit waiting for boot loader update.
  • Page 131 Operation Status and error messages 9.4.3 Inverter status The inverter status is indicated by displaying the address/number of the axis and the cor- responding status code in the form of A1.y. INFORMATION The unit status display takes priority over the inverter status display. If the mainte- nance switch is switched off of a fieldbus error occurs, no inverter status is displayed.

  • Page 132: Status Led

    Operation Status LED 9.4.4 Inverter error In case of an inverter error, the status display alternatively shows the address/number of the axis and 3 times the corresponding error code. The following figure shows the display for an "Overtemperature" error of axis 1: 1806505867 For a list of error codes, refer to section "Service"...
  • Page 133 Operation Status LED 9.5.2 Status LED S1 PROFIBUS LED status Status or cause of error Remedy • Unit is currently exchanging data with – the DP master (data exchange). • Unit has detected the baud rate, but is • Check the PROFIBUS address setting ®...
  • Page 134 Operation Status LED 9.5.4 Status LED S1 DeviceNet LED status Status Meaning • Not switched on / off-line • Unit is offline. • Unit is performing DUP MAC check. • Unit is switched off. • Online and in operational mode •...
  • Page 135 Operation Status LED 9.5.7 Status LED FO1 and FO2 Ethernet connection push-pull SCRJ The two LEDs "FO1" and "FO2" indicate the signal quality of the respective optical trans- mission line. The following figure shows the positions of the two LEDs: 4083348491 [1] FO1 [2] FO2...

  • Page 136: Service

    Service Inspection/maintenance Service 10.1 Inspection/maintenance ® The MOVIPRO does not require any maintenance. SEW-EURODRIVE does not stip- ulate any regular inspection work. However, it is recommended that you check the fol- lowing parts regularly: • Connection cables: Damaged or fatigue cables must be replaced immediately. •...

  • Page 137: Unit Replacement

    Service Unit replacement 10.2 Unit replacement 10.2.1 Notes on replacing units ® ® The MOVIPRO unit allows for a quick unit replacement. The MOVIPRO unit is equipped with a replaceable memory card on which all unit data can be stored. If a unit has to be replaced, the plant can be started up again quickly by simply re-plug- ging the memory card.
  • Page 138 Service Unit replacement 10.2.2 Unit replacement (parameterizable unit "PFH-..1AC.-B..-I10.-00/.../000") ® Proceed as follows to replace the MOVIPRO 1. Perform a data backup now if you are not certain whether the current unit parame- terization is stored on the SD card. ®...
  • Page 139 Service Unit replacement 10.2.3 Unit replacement (programmable unit "PFH-..1AT.-B..-I10.-00/.../000") ® Proceed as follows to replace the MOVIPRO 1. Perform a data backup now if you are not certain whether the current unit parame- terization is stored on the SD card. ®...

  • Page 140: Encoder Exchange

    Service Encoder exchange 10.3 Encoder exchange 10.3.1 Replacing incremental encoders Incremental encoders for positioning always require a reference travel after startup. This is why there are no special measures required in the event of a unit or encoder (motor) replacement. 10.3.2 Replacing absolute encoders.
  • Page 141 Service Fault information of the frequency inverter 10.4.2 Switch-off responses There are the following switch-off responses of the inverter depending on the error: In ® all cases, the inverter of the MOVIPRO unit remains inhibited in error status. Immediate switch- The unit can no longer brake the drive.

  • Page 142: Movipro ® Adc Error List

    Service ® MOVIPRO ADC error list ® 10.5 MOVIPRO ADC error list The factory set error response is listed in the "Response (P)" column. "(P)" means that the response can be set with parameter P83_error response. Error Suberror Code Designation Response (P) Code Designation Possible cause...
  • Page 143 Service ® MOVIPRO ADC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Inverter in current limit • Speed/current controller (in • Reduce load or in slip limit VFC operating mode with- • Increase delay time setting out encoder) operating at (P501 or P503).
  • Page 144 Service ® MOVIPRO ADC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Encoder not con- • Encoder cable or shield not Check encoder cable and nected, defective connected correctly shield for correct connection, encoder, defective •...
  • Page 145 Service ® MOVIPRO ADC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Read or write error on Error while accessing • Restore factory settings, EEPROM power sec- EEPROM perform reset and reset tion parameters. • Consult SEW service if the NV memory read error error reoccurs...
  • Page 146 Service ® MOVIPRO ADC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Timeout during boot Error during boot synchroniza- Consult SEW service if the Boot synchro- Immediate dis- synchronization tion between inverter and error reoccurs nization connection option.
  • Page 147 Service ® MOVIPRO ADC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Sin/cos encoder: Bro- ken wire Sin/cos encoder: Error in amplitude control Sin/cos encoder: Track signal error Sin/cos encoder: Incor- Set the correct system numera- rectly set numerator/ tor/denominator values.
  • Page 148 Service ® MOVIPRO ADC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure ® ® ® 16400 HIPERFACE syn- MOVIPRO and HIPERFACE Check wiring chronous encoder: synchronous encoder connec- 16448 Communication error tion interrupted 16512 16576 16640 16704 16768...
  • Page 149 Service ® MOVIPRO ADC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure "Flying start" error Only in "VFC n control" Enable not unless current speed ≤ 6000 rpm mode: Immediate dis- Flying start connection Actual speed > 6000 rpm when inverter enabled Power section parame- Inverter electronics disrupted,...
  • Page 150 Service ® MOVIPRO ADC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Plausibility check Check the cables of the sine tracks or replace the encoder ® HIPERFACE encoder: Unknown encoder type ® HIPERFACE encoder: Corrupt encoder nameplate data ®...
  • Page 151 Service ® MOVIPRO ADC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure SSI encoder: Insuffi- Set a higher cycle frequency cient clock frequency SSI encoder: Encoder Check encoder parameteriza- signals programmable tion error SSI encoder: No high •...
  • Page 152 Service ® MOVIPRO ADC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure ® 16430 HIPERFACE sync. Replace the encoder enc.: Internal encoder 16431 error 16432 16433 16434 ® HIPERFACE sync. 16444 enc.: Analog voltages not within tolerance ®...

  • Page 153: Sew Electronics Service

    Service SEW Electronics Service 10.6 SEW Electronics Service If a fault cannot be solved, please contact the SEW-EURODRIVE Service (see the sec- tion "Address List"). Please have the following information at hand when you consult the SEW Service: • Unit designation [1] •...

  • Page 154: Storage

    Service Storage 10.8 Storage ® Observe the following instructions when shutting down or storing MOVIPRO • If you shut down and store the unit for a longer period, you must cover the connec- tions with the protective caps supplied. • Only store the unit on the cooling fins or on the side without connectors.

  • Page 155: Technical Data

    Technical Data Standards and certification Technical Data 11.1 Standards and certification 11.1.1 Applicable standards and directives ® MOVIPRO was developed and tested in accordance with the following standards: • EN 13849-1:2007 • EN 61800-3:2007 • EN 61800-5-1:2007 • EN 61800-5-2:2007 11.1.2 CE marking The CE mark on the nameplate shows that the product meets the requirements of the following directives:...

  • Page 156: Design With 400 V/50 Hz Operating Point

    Technical Data Design with 400 V/50 Hz operating point 11.2 Design with 400 V/50 Hz operating point ® MOVIPRO Size Size 0 Size 1 Size 2 Performance class 2.2 kW 4.0 kW 7.5 kW 11.0 kW 15.0 kW Input Supply system connection 3-phase AC connection Supply voltage 3 AC 380 V –...

  • Page 157: Brake Control

    Technical Data Brake control ® MOVIPRO Size Size 0 Size 1 Size 2 Performance class 2.2 kW 4.0 kW 7.5 kW 11.0 kW 15.0 kW 29.5 kg (65 lb) Mass 15.9 kg (35.1 lb) 18.5 kg (40.8 lb) With fan: 31 kg (68 lb) 480 mm x 190 mm x 300 mm 570 mm x 190 mm x 420 mm Dimensions W x H x D...

  • Page 158: Digital Inputs

    Technical Data Digital inputs 11.4 Digital inputs Digital inputs Number of inputs 12 – 16 Input type PLC-compatible according to EN 61131-2 (digital inputs type 3) Signal level +15 – +30 V "1" = contact closed Signal level −3 – +5 V "0"...

  • Page 159: Communication And Control Unit

    Technical Data Communication and control unit 11.8 Communication and control unit 11.8.1 DeviceNet interface DeviceNet interface Protocol variant Master/slave connection set according to DeviceNet specification version 2.0 • 125 kBd Supported baud rates • 250 kBd • 500 kBd Maximum line length See DeviceNet specification version 2.0 125 kBd 500 m...
  • Page 160 Technical Data Communication and control unit 11.8.3 Modbus/TCP interface Modbus/TCP interface Supported baud rates 10 / 100 Mbit/s (full duplex, with automatic detection) Connection technology M12 (D-coded) / RJ45 (push-pull) Integrated switch Supports auto-crossing, auto-negotiation Maximum line length 100 m according to IEEE 802.3 (from switch to switch) •...
  • Page 161 Technical Data Communication and control unit 11.8.6 CAN interface CAN interface • Complies with CAN specification 2.9, parts A and B, transmission technology according to ISO 11898 General information • Maximum of 64 stations • Max. 64 SCOM objects / 256 receive objects Address range 0 –...

  • Page 162: Dimension Drawings

    Technical Data Dimension drawings 11.9 Dimension drawings 11.9.1 Size 0 ® The dimension drawing shows the mechanical dimensions of the MOVIPRO unit in mm (in): 480 (18.9) 450 (17.7) 351 (13.8) 206 (8.11) 620 (24.4) 2680865419 Recommended clearance for connection cables (can vary depending on the cables used) Operating Instructions –...
  • Page 163 Technical Data Dimension drawings 11.9.2 Size 1 ® The dimension drawing shows the mechanical dimensions of the MOVIPRO unit in mm (in): 480 (18.9) 450 (17.7) 351 (13.8) 206 (8.11) 620 (24.4) 18014400346808075 Recommended clearance for connection cables (can vary depending on the cables used) Operating Instructions –...
  • Page 164 Technical Data Dimension drawings 11.9.3 Size 2 ® The dimension drawing shows the mechanical dimensions of the MOVIPRO unit in mm (in): 570 (22.4) 540 (21.3) 385 (15.16) 241 (9.49 ) 710 (28.0) 18014400347410955 Recommended clearance for connection cables (can vary depending on the cables used) Operating Instructions –...
  • Page 165 Technical Data Dimension drawings ® Size 2 with regen- The dimension drawing shows the mechanical dimensions of the MOVIPRO unit in mm erative power sup- (in): 810 (31.9) 140 (5.5) 780 (30.7) 3530111115 Recommended clearance for connection cables (can vary depending on the cables used) Operating Instructions –...

  • Page 166: 11.10 Hybrid Cable Type "D

    Technical Data Hybrid cable type "D" 11.10 Hybrid cable type "D" 11.10.1 Mechanical design GNYE 9007201213477771 [1] Shield Cable type D/1.5 D/2.5 D/4.0 D/6.0 D/10.0 Supply cores: 4 x 1.5 mm 4 x 2.5 mm 4 x 4.0 mm 4 x 6.0 mm 4 x 10.0 mm Control core pair 2 x 0.75 mm...
  • Page 167 Technical Data Hybrid cable type "D" 11.10.2 Electrical properties The cables are approved according to European and American standards. Cable type D/1.5 D/2.5 D/4.0 D/6.0 D/10.0 Operating voltage for all Max. 600 V cores 11.10.3 Mechanical properties • Suitable for cable carrier installation –...

  • Page 168: Hybrid Cable Type "E

    Technical Data Hybrid cable type "E" 11.11 Hybrid cable type "E" 11.11.1 Mechanical design 2111423499 [1] Shielded "three-conductor" cable [2] EMC shielding, "three-conductor" cable [3] Plaiting for complete EMC shielding Cable type E/1.5 E/2.5 E/4.0 E/6.0 Supply cores: 4 x 1.5 mm 4 x 2.5 mm 4 x 4.0 mm 4 x 6.0 mm...

  • Page 169: Additional Documentation

    Technical Data Additional documentation 11.11.4 Thermal properties • Processing and operation: Fixed installation: –50 °C – +80 °C Cable carrier installation: –20 °C – +60 °C • Flame-retardant according to VDE 0472 part 804 (method B IEC 60 332-1) 11.11.5 Chemical properties Cable type E/1.5 E/2.5...

  • Page 170: Declaration Of Conformity

    Declaration of Conformity Declaration of Conformity EC Declaration of Conformity  6(:(852'5,9( *PE+ &R .* (UQVW%OLFNOH6WUD‰H  ' %UXFKVDO GHFODUHV XQGHU VROH UHVSRQVLELOLW\ WKDW WKH IROORZLQJ SURGXFWV Š GULYH V\VWHPV RI WKH VHULHV 029,352 $'& 3+&$$0$ DUH LQ FRQIRUPLW\ ZLWK 0DFKLQHU\ 'LUHFWLYH (&...

  • Page 171: Address List

    Index Index Cables Also see Connection....85, 87, 94, 99, 100 Absolute encoder ...........25 Cross sections ...........51 AC 400 V input Also see Hybrid cables Connection...........61, 65 CAN bus ..............30 Accessories Also see Distance encoder Braking resistor ..........24 Cables..........94, 99, 100 Fan subassembly..........24 Connection..........99, 100 Handles..............24...
  • Page 172 Index Connection Dimension drawings size 2 ........164 AC 400 V input..........61, 65 DIP switch, see switch S2......123, 124 Braking resistor ..........85, 87 Directives, applicable ...........155 CAN bus.............99, 100 Disconnection DeviceNet ..........104, 105 Safe ..............11 Digital inputs/outputs......108, 109, 112 Disposal ...............154 Distance encoder ..........96 Distance encoder Ethernet fieldbus ..........107...
  • Page 173 Index Exclusion of liability ..........7 Installation instructions Derating .............49 Information regarding UL ........47 Installation altitudes ...........49 Fan subassembly Installation, mechanical .........35 Part numbers .............24 Installing the fuses ..........53 Fault information ..........140 Interface F-DI, see PROFIsafe option S11 Also see Bus Fieldbus ..............29 Also see RS485 Connection............29...
  • Page 174 Index Mounting position ...........37 PROFIBUS Mounting with mounting brackets......38 Bus termination........103, 105 ® MOVIDRIVE , see inverter ........28 Connection............103 Setting the address.......... 121 PROFINET Connection............106 Nameplate..............15 PROFINET interface Function unit nameplate........15 Technical data ..........160 Main nameplate ..........15 PROFIsafe option S11...........33 Nomenclature...........13, 16 Project planning .............34 Notes...
  • Page 175 Index Scope of delivery ...........14 SD card Target group ............9 Unit replacement........138, 139 Technical data Section-related safety notes ........6 Basic unit ............156 Sensor/actuator box Brake control............ 157 Part numbers .............24 Cable type "D" .........166, 168 Service CAN interface ..........161 Inverter status ..........131 Communication and control unit ....159, 160 Inverter statuses ..........132...
  • Page 176 Index X4232 ..............106 X4233 ..............107 Wiring diagrams .............60 X4234_1 ..............107 X4234_2 ..............107 X4241 ..............104 X1213..............61 X4242 ..............105 X1214..............65 X4251 ..............98 X2011..............69 X5001_1 ..............108 X2012..............73 X5001_2 ..............109 X2016..............80 X5102_1 ..............112 X2301..............85 X5102_2 ..............112 X2303..............87 X5111 ..............115 X3001..............88 X5502 ..............116 X3011..............90 X3211..............94 X3222..............96 Y adapter .............

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