Festo FB13 Electronic Manual
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Festo FB13 Electronic Manual

Festo FB13 Electronic Manual

Valve terminal, field bus connection, field bus protocol: profibus dp 12 mbaud, type 03/05
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Valve terminal type 03/05
Electronics Manual
Field bus connection FB13
Field bus protocol:
PROFIBUS DP 12 MBaud
9701NH
Only valid in agreement with the printed documentation
accompanying the product! Compare this edition code.

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  • Page 1 Valve terminal type 03/05 Electronics Manual Field bus connection FB13 Field bus protocol: PROFIBUS DP 12 MBaud 9701NH Only valid in agreement with the printed documentation accompanying the product! Compare this edition code.
  • Page 2 D. Smith Type setting: DUCOM 9701 NH © 1997 Festo KG, 73726 Esslingen, Federal Republic of Germany All rights reserved, including translation rights. No part of this publication may be reproduced or transmitted in any form or by any means,...
  • Page 3 VIFB13 - 03/05 Order no.: 163958 Title: MANUAL Designation: P.BE-VIFB13-03/05-GB 9701 NH...

  • Page 4: Table Of Contents

    VIFB13 - 03/05 Contents GENERAL SAFETY INSTRUCTIONS VIII Designated use VIII Target group IMPORTANT USER INSTRUCTIONS Danger categories Pictograms Instructions on this manual Service Chapter 1 SYSTEM SUMMARY SYSTEM SUMMARY System structure Type 03: Description of components Type 05: Description of components Description of the functions 1-11 Chapter 2...
  • Page 5 VIFB13 - 03/05 Chapter 3 INSTALLATION GENERAL CONNECTION PRINCIPLES Cable selection – field bus cable Cable selection – operating voltages Connecting the cables to the plugs/sockets FIELD BUS NODE Opening and closing the node Configuring the valve terminal Address selector switch 3-11 Summary of possible station addresses/station numbers...
  • Page 6 VIFB13 - 03/05 Chapter 4 COMMISSIONING BASIC PRINCIPLES OF CONFIGURATION AND ADDRESSING General Switching on the operating voltage Calculating the configuration data Calculating the number of inputs/outputs type 03 Calculating the number of inputs/outputs type 05 Summary of max. number of I/Os 4-10 Address assignment of the valve terminal...
  • Page 7 VIFB13 - 03/05 SIEMENS 4-21 General 4-21 Commissioning tips 4-22 FREEZE and SYNC 4-23 Status bits 4-25 Module consistency 4-25 Sequence of configuration entries 4-26 Station selection with COM ET200 version 4.x 4-27 Configuration COM ET200 version 4.x 4-28 Station selection with COM ET200 Windows/ COM PROFIBUS 4-31...
  • Page 8 VIFB13 - 03/05 Chapter 5 DIAGNOSIS AND ERROR TREATMENT SUMMARY OF DIAGNOSTIC POSSIBILITIES ON-THE-SPOT DIAGNOSIS LED displays Field bus node Valves Input/output modules TEST ROUTINES Display configuration data 5-11 STATUS BITS 5-12 Position of status bits 5-14 DIAGNOSIS VIA PROFIBUS-DP 5-16 General 5-16...
  • Page 9 VIFB13 - 03/05 ERROR TREATMENT 5-27 Reaction to faults in the control system 5-27 Siemens SIMATIC S5/S7 5-28 General DP-master 5-28 Short circuit/overload at an output module 5-29 Appendix A TECHNICAL APPENDIX TECHNICAL SPECIFICATIONS CABLE LENGTH AND CROSS SECTION EXAMPLES OF CIRCUITRY A-12 Appendix B INDEX...

  • Page 10: General Safety Instructions

    VIFB13 - 03/05 General safety instructions GENERAL SAFETY INSTRUCTIONS Designated use The valve terminal types 03/05 described in this manual are designated exclusively for use as follows: • for controlling pneumatic and electrical actuators (valves and output modules) • for interrogating electrical sensor signals by means of the input modules.

  • Page 11: Target Group

    VIFB13 - 03/05 General safety instructions Target group This manual is directed exclusively at technicians who are trained in control and automation technology and who have experience in install- ing, commissioning, programming and diagnos- ing programmable logic controllers (PLC) and field bus systems.

  • Page 12: Important User Instructionsx

    VIFB13 - 03/05 General safety instructions IMPORTANT USER INSTRUCTIONS Danger categories This manual contains instructions on the hazards which may arise from improper or negligent use of the valve terminal. A distinction is made between the following instructions: WARNING This means that personal injury or damage to property may occur if these instructions are not observed.

  • Page 13: Pictograms

    VIFB13 - 03/05 General safety instructions Pictograms Pictograms and symbols supplement the danger instructions and draw attention to the conse- quences of dangers. The following pictograms are used: Uncontrolled movements of loose tubing. Unintentional movement of the connected actua- tors. High electric voltage or undefined switching states of the electronic components which affect the connected circuits.

  • Page 14: Instructions On This Manual

    VIFB13 - 03/05 General safety instructions Instructions on this manual This manual contains specific information on the installation, commissioning, programming and diagnosis of the valve terminals types 03/05 and the input/output modules. The following product-specific abbreviations are used in this manual: XIII 9701 NH...
  • Page 15 VIFB13 - 03/05 General safety instructions PLEASE NOTE This manual includes a diskette with the device master files and the type files. The referenced file names refer to version V1.4. Explanations can be found on the file "Readme". Abbreviation Meaning Terminal or Valve terminal type 03 Valve terminal...
  • Page 16 SINEC L2-DP • S5 series • S7 series • CL300, 400, 500 Bosch BM DESI-DP COMNET-DP • PC600 • SF 50 Festo integrated PC / IPC CP5410 from PROFIBUS-DP Siemens etc. • PLC 5 Allen-Bradley PFBIB (extract of possible control systems)

  • Page 17: Service

    VIFB13 - 03/05 General safety instructions This manual describes the operation of the Festo valve terminals types 03-05 in conjunction with the field bus protocols PROFIBUS-DP as per EN 50170 (DIN 19245). PLEASE NOTE In conjunction with a Siemens SIMATIC S5, both the SINEC L2-DP and the PROFIBUS- DP protocols can be used;...

  • Page 18: System Summary

    VIFB13 - 03/05 1. User instructions 1. SYSTEM SUMMARY 9701 NH...
  • Page 19 VIFB13 - 03/05 1. User instructions Contents SYSTEM SUMMARY System structure Type 03: Description of components Type 05: Description of components Description of the functions 1-11 9701 NH...

  • Page 20: System Summary

    1. User instructions 1.1 SYSTEM SUMMARY System structure Festo offers a solution to automation problems at machine level in the form of the valve terminal. Valve terminals of type 03/05 are constructed on a modular basis and permit combinations of...
  • Page 21 VIFB13 - 03/05 1. User instructions The valve terminal with field bus connection offers the following advantages: • can be fitted with digital I/Os and pneumatic valve locations • subsequent extension/conversion possible • small-scale valves • can be connected to various control systems •...

  • Page 22: Type 03: Description Of Components

    VIFB13 - 03/05 1. User instructions Type 03: Description of components Valve terminal type 03 consists of individual modules. Each module is designed with different functions, connections, display and operating elements as shown below. Figure Meaning Node FB9 Electric modules (input/output modules), fitted with •...
  • Page 23 VIFB13 - 03/05 1. User instructions The following connection and display elements are to be found on the electric modules: AS-i master; analogue 11 10 Meaning Output socket for electrical output Yellow LED (status display per output) Red LED (error display per output) Input socket for one electrical input Green LED (per input) Input socket for two electrical inputs...
  • Page 24 VIFB13 - 03/05 1. User instructions The connections, display and operating elements shown below are to be found on the MIDI modules of type 03. Meaning Node with LEDs and field bus interface, detailed description see chapter "Installation" Yellow LEDs (status) Manual override for valve coils Valve location inscription field Unused valve location with blanking plate...
  • Page 25 VIFB13 - 03/05 1. User instructions The connections, display and operating elements shown below are to be found on the MAXI modules of type 03. Meaning Node with LEDs and field bus interface, detailed description see chapter "Installation" Yellow LEDs (per valve solenoid coil) Manual override (per valve solenoid coil) Valve location inscription field (signs) Unused valve location with blanking plate...

  • Page 26: Type 05: Description Of Components

    VIFB13 - 03/05 1. User instructions Type 05: Description of components Valve terminal type 05 consists of individual modules. Each module is assigned with different functions, connections, display and operating elements. These are shown in the diagram below. Meaning Node Electronic modules (input/output modules), fitted with •...
  • Page 27 VIFB13 - 03/05 1. User instructions The connections, display and operating elements shown below are to be found on the ISO modules of type 05. Meaning Node with LEDs and field bus interface, detailed description see chapter "Installation" Fuse for inputs/sensors Adapter module Operating voltage connection of valve terminal type 05 Fuse for valves...

  • Page 28: Description Of The Functions

    VIFB13 - 03/05 1. User instructions Description of the functions Incoming field bus Continuing field bus Node Compressed air AA AA AA AA Work air Electric signal flow Fig. 1/8: Function summary of valve terminal type 03/05 The node takes control of the following functions: •...
  • Page 29 VIFB13 - 03/05 1. User instructions The input modules process the input signals (e.g. from sensors) and transmit these signals via the field bus to the bus controller. The output modules are universal electric outputs and control low-current consuming devices with posi- tive logic, e.g.

  • Page 30: Fitting

    VIFB13 - 03/05 2. Fitting 2. FITTING 9701 NH...

  • Page 31: Fitting The Components

    VIFB13 - 03/05 2. Fitting Contents FITTING THE COMPONENTS Input/output modules End plates Hat rail clamping unit (type 03) TYPE 03: FITTING THE VALVE TERMINAL Wall fitting (type 03) Hat rail fitting (type 03) 2-10 TYPE 05: FITTING THE VALVE TERMINAL 2-12 Wall fitting (type 05) 2-12...
  • Page 32 VIFB13 - 03/05 2. Fitting 2.1 FITTING THE COMPONENTS WARNING Before fitting the components, switch off the following: • compressed air supply • power supply to the outputs (pin 2) • power supply to the electronic components (pin 1) You can thereby avoid: •...
  • Page 33 VIFB13 - 03/05 2. Fitting PLEASE NOTE Treat all the modules and the components of the valve terminal with great care. Pay special attention to the following: • Screw connections must not be distorted or subjected to mechanical stress. • The screws must fit correctly (otherwise the threads will be damaged).
  • Page 34 VIFB13 - 03/05 2. Fitting Fitting (see also following diagram): PLEASE NOTE • Always place subsequently ordered modules behind the last module before the end plate. • Do not fit more than 12 electric modules. Fit the modules as follows: •...
  • Page 35 VIFB13 - 03/05 2. Fitting End plates A left-hand and a right-hand end plate are required as a mechanical termination of the terminal. These end plates fulfil the following functions: • They comply with protection class IP65. • They contain connections/holes for the pro- tective earth cable.
  • Page 36 VIFB13 - 03/05 2. Fitting Earth the end plates as follows: • Right-hand end plate (type 03): In order to earth the right-hand end plate, connect the fitted cable on the inside to the appropriate contacts on the pneumatic mo- dules or on the node (see diagram below).
  • Page 37 VIFB13 - 03/05 2. Fitting Hat rail clamping unit (type 03) The hat rail clamping unit is required if the terminal is to be fitted onto a hat rail (support rail as per EN 50022). The hat rail clamping unit is fastened to the back of the end plates as shown in the following diagram: Before fitting ensure that:...
  • Page 38 VIFB13 - 03/05 2. Fitting 2.2 TYPE 03: FITTING THE VALVE TERMINAL Wall fitting (type 03) WARNING With long terminals use additional supporting brackets every 200 mm. This is to avoid the following: • overloading the fastening eyes on the left-hand end plate •...
  • Page 39 VIFB13 - 03/05 2. Fitting Hat rail fitting (type 03) The terminal is suitable for fitting onto a hat rail (support rail as per EN 50022). For this purpose there is a guide groove on the rear of all modules for hanging the terminal on the hat rail. CAUTION •...
  • Page 40 VIFB13 - 03/05 2. Fitting • Make sure that the fastening surface can carry this weight. • Fit a hat rail (support rail EN 50022 - 35x15; width 35 mm, height 15 mm). • Fasten the hat rail to the mounting surface at least every 100 mm.
  • Page 41 VIFB13 - 03/05 2. Fitting 2.3 TYPE 05: FITTING THE VALVE TERMINAL Wall fitting (type 05) WARNING With long terminals (e.g. several I/O modules) use additional supporting brackets every 200 mm. This is to avoid the following: • overloading the fastening eyes on the left-hand end plate •...
  • Page 42 VIFB13 - 03/05 2. Fitting Fasten the terminal as follows: • Use 3 screws M10 on the adapter plate and the right-hand end plate (2) • 2 screws M6 on the left-hand end plate (1) If necessary use additional fitting possibilities as follows: •...
  • Page 43 VIFB13 - 03/05 2. Fitting 2-14 9701 NH...

  • Page 44: Installation

    VIFB13 - 03/05 3. Installation 3. INSTALLATION 9701 NH...

  • Page 45: General Connection Principles

    VIFB13 - 03/05 3. Installation Contents GENERAL CONNECTION PRINCIPLES Cable selection – field bus cable Cable selection – operating voltages Connecting the cables to the plugs/sockets FIELD BUS NODE Opening and closing the node Configuring the valve terminal 3-10 Address selector switch 3-12 Summary of possible station addresses/station numbers...
  • Page 46 VIFB13 - 03/05 3. Installation 3.1 GENERAL CONNECTION PRINCIPLES WARNING Before installation or maintenance work is car- ried out, the following must be switched off: • the compressed air supply • power supply to the electronic components (pin 1) • power supply to the outputs/valves (pin 2) You thereby avoid: •...

  • Page 47: Cable Selection - Operating Voltages

    VIFB13 - 03/05 3. Installation Cable selection – field bus cable The field bus cable is a shielded twisted-pair wire. Please consult the PLC manual for the controller for the type of cable to be used. The distance and the field bus baud rate must also be taken into account.

  • Page 48: Connecting The Cables To The Plugs/Sockets

    VIFB13 - 03/05 3. Installation Connecting the cables to the plugs/sockets CAUTION The position of the pins on the plugs is differ- ent from that on the sockets. • The connections of the input and output stages have been designed as sockets. •...
  • Page 49 VIFB13 - 03/05 3. Installation 2. Open the strain relief on the rear part of the housing. Pass the cable through as shown in the diagram below (PG = Conduit thread). Cable diameter: PG 7: 4.0 ... 6.0 mm PG 9: 6.0 ...

  • Page 50: Field Bus Node

    VIFB13 - 03/05 3. Installation 3.2 FIELD BUS NODE Opening and closing the node WARNING Before installation or maintenance work is car- ried out, the following must be switched off: • compressed air supply • power supply to the electronic components (pin 1) •...
  • Page 51 VIFB13 - 03/05 3. Installation The following connection and display elements are to be found on the cover of the node: Green LED Green LED Red LED Plug for field bus cable Fuse for Power supply power connection supply to inputs Fig.

  • Page 52: Configuring The Valve Terminal

    VIFB13 - 03/05 3. Installation Configuring the valve terminal There are four PC boards in the node. Board 2 contains an LED and a plugs for the cables. Board 3 contains two LEDs and switches for setting the configuration. Green LED Green LED Red LED Address...
  • Page 53 VIFB13 - 03/05 3. Installation Setting the station number and voltage monitoring Dual in-line switch (DIL switch) The following functions can be set on the DIL switch: • Station number • Voltage monitoring - supply to valves - supply to output modules The DIL switch consists of four switch elements.

  • Page 54: Address Selector Switch

    VIFB13 - 03/05 3. Installation Address selector switches The station number of the valve terminal should be set with the two address selector switches and DIL switch element no. 1 on board 3. The switches are numbered from 0...9. The arrow on the address selector switches indicates the tens or units figure of the station number set.

  • Page 55: Summary Of Possible Station Addresses/Station Numbers

    VIFB13 - 03/05 3. Installation Summary of possible station addresses/ station numbers PLEASE NOTE Station addresses/station numbers may be as- signed only once per field bus module/ PROFIBUS-DP interface. Observe also any limitations as regards the assignment of station numbers via the DP master.
  • Page 56 VIFB13 - 03/05 3. Installation Example: Example1 Example 2 UNITS UNITS TENS TENS AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA HUNDREDS HUNDREDS Station number set: 05 Station number set: 121 Fig. 3/7: Examples of set station numbers PLEASE NOTE Check whether you wish to display the configuration data before closing the cover...

  • Page 57: Field Bus Baud Rate And Field Bus Length

    VIFB13 - 03/05 3. Installation Field bus baud rate and field bus length PLEASE NOTE The Festo valve terminals types 03/05 set themselves automatically to the correct baud rate. The maximum field bus length depends on the baud rate used. The table below shows the baud rates which can be used.

  • Page 58: Connecting The Operating Voltages

    VIFB13 - 03/05 3. Installation 3.2.1 Type 03: Connecting the operating voltages WARNING In order that the operating voltage can be iso- lated reliably, you must use an isolating trans- former with at least 4 kV isolation resistance complying with standard EN 60742. CAUTION The power supply to the outputs/valves (pin 2) must be separately fused externally with max.
  • Page 59 VIFB13 - 03/05 3. Installation The 24 V operating voltages are connected at the lower right-hand edge of the node. Operating voltage connection Fig. 3/8: Operating voltage connection The following + 24 V DC supplies are made via this connection: •...
  • Page 60 VIFB13 - 03/05 3. Installation PLEASE NOTE Please note that with common voltage supply for pin 1 (electronic components and inputs) and pin 2 (outputs/valves), the lower tolerance of ± 10 % for both circuits must be observed. Check the 24 V operating voltage of the outputs while your system is operating.
  • Page 61 VIFB13 - 03/05 3. Installation Calculating the current consumption type 03 The following table shows the calculation of the total current consumption for type 03 terminals. The values are rounded up. If you use other valves or modules, you should consult the appropriate technical specifications for their con- sumption.
  • Page 62 VIFB13 - 03/05 3. Installation The following diagram shows the pin assignment of the operating voltage connection. 24 V supply 24 V supply for for electronic valves, outputs components and inputs (protective earth connection, leading contact) Fig. 3/10: Pin assignment of the operating voltage connection Protective earthing The valve terminal has two protective earth...
  • Page 63 VIFB13 - 03/05 3. Installation Connection example (type 03) The following diagram shows the connection of a common 24 V supply for pins 1 and 2. Please note that: • the outputs/valves must be protected against short circuit/overload with an external 10 A fuse •...
  • Page 64 VIFB13 - 03/05 3. Installation Connecting cable for potential compensation Fuse for of earth connections inputs/sensors (2A) 3.15 A 24 V External fuses DC 24V ± 10% 10 A EMERGENCY STOP Earth cable connection pin 4 designed for 12 A Fig.

  • Page 65: Connecting The Operating Voltages

    VIFB13 - 03/05 3. Installation 3.2.2 Type 05: Connecting the operating voltages WARNING In order that the operating voltage can be iso- lated reliably, you must use an isolating trans- former with at least 4 kV isolation resistance complying with standard EN 60742. CAUTION The power supply to the outputs/valves (pin 2) must be separately fused externally with max.
  • Page 66 VIFB13 - 03/05 3. Installation The 24 V operating voltages are connected at the adapter plate between the node and the valves. The operating voltage connection for the node and the I/O modules is supplied via the adapter cable. Operating voltage connection type 05 Fuse for valves (4A slow blowing) Adapter cable...
  • Page 67 VIFB13 - 03/05 3. Installation PLEASE NOTE Please note that with common voltage supply for pin 1 (electronic components and inputs) and pin 2 (outputs/valves), the lower tolerance of ± 10 % for both circuits must be observed. Check the 24 V operating voltage of the outputs while your system is operating.
  • Page 68 VIFB13 - 03/05 3. Installation Calculating the current consumption type 05 The following table shows the calculation of the total current consumption for the ISO terminal type 05. The values are rounded up. If you use other valves or modules, you should consult the appropriate technical specifications for their con- sumption.
  • Page 69 VIFB13 - 03/05 3. Installation The following diagram shows the pin assignment of the operating voltage connection on the adapter plate. 24 V supply for 24 V supply valves, outputs for electronic components and inputs (protective earth connection, leading contact) Fig.
  • Page 70 VIFB13 - 03/05 3. Installation Connection example (type 05) The following diagram shows the connection of a common 24 V supply for pins 1 and 2. Please note that: • the outputs/valves must be protected against short circuit/overload with an external 10 A fuse (slow blowing) •...
  • Page 71 VIFB13 - 03/05 3. Installation Operating voltage connection Fuse for valves (4 A) Connected adapter cable Connecting cable for potential compensation of earth connections 3.15 A 24 V External fuses DC 24V 10 A EMERGENCY ± 10% STOP Earth cable connection pin 4 designed for 12 A Fig.

  • Page 72: Connecting The Profibus Dp Interface

    DP. This connection is used for the incoming cable, as well as for the continuing fieldbus cable. The node can be connected with the sub-D plug from Festo (part no. 18529). Outer diameter of cable for Festo Sub-D plug: 6 .. 9 mm. Pin assignment Signal Designation n.c.
  • Page 73 3. Installation Screening connection The Festo plug enables the screening in a floating manner: • Clamp the screening of the fieldbus cable under the cable clip of the Festo plug (see diagram). Cable clip, screening connection Connection on housing of Sub-D plug Fig.

  • Page 74: Cable Termination

    If the CP system is at the end of the fieldbus system, a cable termination is required. Use the Sub-D plug from Festo (part no. 18529) for this purpose. A suitable RC network has already been fitted into the housing of the Festo-sub-D plug.

  • Page 75: Connecting The Input Modules

    VIFB13 - 03/05 3. Installation 3.4 CONNECTING THE INPUT MODULES WARNING Before installation or maintenance work is car- ried out, the following must be switched off: • the compressed air supply • the power supply to the electronic components (pin 1). •...
  • Page 76 Green digital digital LED per input inputs digital input Fig. 3/19: Digital PNP input modules (4/8 inputs) Recommendation for 8-input modules: Use the Festo duo-cable to connect two sensors via one plug at low cost. 3-33 9701 NH...

  • Page 77: Pin Assignment

    VIFB13 - 03/05 3. Installation Pin assignment The following diagram shows the pin assignment of all the PNP/NPN inputs. Pin assignment Pin assignment 4 inputs 8 inputs n. c. Input Ix+1 Input Input + 24 V + 24 V n. c. Input Ix+3 Input...

  • Page 78: Connecting The Output Modules

    VIFB13 - 03/05 3. Installation 3.5 CONNECTING THE OUTPUT MODULES WARNING Before installation or maintenance work is car- ried out, the following must be switched off: • the compressed air supply • the power supply to the electronic components (pin 1). •...
  • Page 79 VIFB13 - 03/05 3. Installation Four transistor outputs are available for the user on the output modules of the valve terminal. The outputs have positive logic (PNP outputs). Output module (4 outputs) Yellow LED per output Red LED per output Socket with one digital...

  • Page 80: Pin Assignment

    VIFB13 - 03/05 3. Installation Pin assignment The following diagram shows the pin assignment of all outputs. Pin assignment 4 inputs n. c. Output n. c. n. c. Output n. c. Ox+1 n. c. Output n. c. Ox+2 n. c. Output n.
  • Page 81 VIFB13 - 03/05 3. Installation 3-38 9701 NH...
  • Page 82 VIFB13 - 03/05 4. Commissioning 4. COMMISSIONING 9701 NH...

  • Page 83: Siemens

    VIFB13 - 03/05 4. Commissioning Contents BASIC PRINCIPLES OF CONFIGURATION AND ADDRESSING General Switching on the operating voltage Calculating the configuration data Calculating the number of inputs/outputs type 03 Calculating the number of inputs/outputs type 05 Summary of max. number of I/Os 4-10 Address assignment of the valve terminal...
  • Page 84 VIFB13 - 03/05 4. Commissioning Configuration COM ET200 Windows V2.x / COM PROFIBUS 4-33 Station selection with STEP 7 V2.x or NCM S7-PROFIBUS V2.x 4-37 Configuration with STEP 7 V2.x or NCM S7-PROFIBUS V2.x 4-39 GENERAL DP-MASTER 4-45 Status bits 4-45 Module consistency 4-46...
  • Page 85 VIFB13 - 03/05 4. Commissioning 9701 NH...

  • Page 86: General

    VIFB13 - 03/05 4. Commissioning 4.1 BASIC PRINCIPLES OF CONFIGURATION AND ADDRESSING General Before commissioning or programming, the user should compile a configuration list for the connected field bus slaves. On the basis of this list he can: • make a comparison between the ACTUAL and NOMINAL configurations in order to recognise connection errors;...
  • Page 87 VIFB13 - 03/05 4. Commissioning Switching on the operating voltage PLEASE NOTE Observe also the switching on instructions in the manual for the PLC/PC. When the control system is switched on, the controller compares the nominal and the actual configuration. For the configuration run it is important that: •...
  • Page 88 VIFB13 - 03/05 4. Commissioning Calculating the configuration data Before configuring, calculate the exact number of available inputs/outputs. A modular valve termi- nal consists of a varying number of I/Os, depending on the type ordered. PLEASE NOTE • The terminal provides four status bits for diagnosis.
  • Page 89 VIFB13 - 03/05 4. Commissioning Calculating the number of inputs/outputs type 03 Copy the table for further use and calculate the number of inputs and outputs. Table for calculating the inputs/outputs of type 03 INPUTS ⋅ Σ 1. Number of 4-input modules ______ Σ...
  • Page 90 VIFB13 - 03/05 4. Commissioning Calculating the number of inputs/outputs type 05 Copy the table for further calculations. Table for calculating the number of inputs/outputs of type 05 INPUTS ⋅ Σ 1. Number of 4-input modules ______ Σ ⋅ 2. Number of 8-input modules ______ 3.
  • Page 91 VIFB13 - 03/05 4. Commissioning Summary of maximum number of I/Os PLEASE NOTE The maximum possible number of inputs/ outputs is influenced by the following: • max. 26 valve coils can be actuated • max. 12 electrical modules (including AS-i master analogue I/Os The following table shows the possible combina- tions of digital I/Os.
  • Page 92 VIFB13 - 03/05 4. Commissioning Address assignment of the valve terminal General (types 03 and 05) The address assignment of the outputs of a modular valve terminal depends on the number of valve locations fitted on the terminal. A distinction must be made between the following fitting variants: •...
  • Page 93 VIFB13 - 03/05 4. Commissioning Basic rule 1 With a mixed fitting, consideration is given to the address assignment of the valves, digital I/O modules and status bits. 1. Outputs: The address assignment of the outputs does not depend on the inputs. 1.1 Address assignment of valves: •...
  • Page 94 VIFB13 - 03/05 4. Commissioning 2. Inputs: The address assignment of the inputs does not depend on the outputs. 2.1 Address assignment of the input modules: • Addresses should be assigned in ascending order without gaps. • Counting should begin on the node from right to left.
  • Page 95 VIFB13 - 03/05 4. Commissioning The diagram below shows the address assign- ment with mixed fitting. Fig. 4/4: Address assignment of a valve terminal with digital I/Os Remarks on the diagram • If single solenoid valves are fitted onto D-type sub-base modules, four addresses will be as- signed for solenoid valve coils;...
  • Page 96 VIFB13 - 03/05 4. Commissioning Basic rule 2 If only valves are used, the address assignment is always as described in basic rule 1. PLEASE NOTE • Maximum 26 solenoid valve coils can be addressed. • There is no rounding up of the last two positions on the valve side.
  • Page 97 VIFB13 - 03/05 4. Commissioning Address assignment after extension/ conversion A special feature of the modular valve terminal is its flexibility. If the demands placed on the machine change, then the number of valves fitted on the terminal can also be modified. CAUTION If extensions or conversions are made to the terminal at a later stage, this may result in a...
  • Page 98 VIFB13 - 03/05 4. Commissioning The diagram below shows the modifications to the address assignment in the example of an extension to the standard fitting shown in the previous diagram. Fig 4/5: Address assignment of a valve terminal after extension/ conversion Air supply modules and intermediate air supply modules do not occupy any addresses.
  • Page 99 VIFB13 - 03/05 4. Commissioning 4-18 9701 NH...
  • Page 100 VIFB13 - 03/05 4. Commissioning Example of addressing type 03 MIDI/MAXI valves Please note If a valve location occupies two addresses, the assignment is as follows: • low value addresses ⇒ pilot solenoid coil • higher value addresses ⇒ pilot solenoid coil Fig.
  • Page 101 B13 - 03/05 4. Commissioning mple of addressing type 05 ISO valves lease note a valve location occupies two addresses, the assignment is as follows: ⇒ low value addresses pilot solenoid coil higher value addresses ⇒ pilot solenoid coil 4/7: Address assignment of a valve terminal type 05 (ISO-valves) 9701 NH...
  • Page 102 VIFB13 - 03/05 4. Commissioning 4.2 SIEMENS General This chapter describes the entries required for configuring a valve terminal for a Siemens DP master. In order to understand this chapter, you must use your configuration program correctly. Different configuration programs are available, depending on the control system used (S5, S7, ...).

  • Page 103: Commissioning Tips

    PLEASE NOTE You must observe the following points in order to guarantee reliable operation of your applica- tions with the Festo valve terminal. • Insert the IM 308-B, IM 308-C, CP xx etc. into the correct location on your automation device.

  • Page 104: Freeze And Sync

    VIFB13 - 03/05 4. Commissioning FREEZE and SYNC The method of accessing the FREEZE or SYNC command depends on your controller. Please refere here to the documentation for your field bus module. CAUTION In the following cases the FREEZE or SYNC mode is reset automatically: •...
  • Page 105 VIFB13 - 03/05 4. Commissioning FREEZE With this function all the inputs of the valve terminal can be "frozen". The valve terminal then sends a constant input image of all the inputs to the master. The following FREEZE command causes the input image to be updated. The updated input image is then sent constantly to the master.

  • Page 106: Status Bits

    VIFB13 - 03/05 4. Commissioning Status bits The valve terminal always makes 4 status bits (= inputs) available for diagnostic purposes, if the valve terminal is fitted with at least one input module (4 or 8-inputs). PLEASE NOTE • The 4 status bits always increase the number of inputs to be configured by 4.

  • Page 107: Sequence Of Configuration Entries

    VIFB13 - 03/05 4. Commissioning Sequence of configuration entries CAUTION You must always configure inputs before outputs. The number of inputs/outputs (rounded up to full bytes) must correspond to the equipment fitted on the terminal. No additional inputs or outputs may be configured as reserves. PLEASE NOTE Information on using the GSD files and type files can be found in:...

  • Page 108: Station Selection With Com Et200 Version 4.X

    Station selection with COM ET200 version 4.x Fig.4/8: Station selection with COM ET200 version 4.x The station type "FB13 VI 03-05 DP" will appear, if the valve terminal type files are stored in the same directory as your configuration program "COM ET200".

  • Page 109: Configuration Com Et200 Version 4.X

    The diagram below shows the entries for a typical valve terminal configuration. " " Fig. 4/9: Configuration COM ET200 version 4.x Entry for station number (3, ..., 124) Recommended entry: P Selection of station type: ”FB13 VI 03-05 DP”. 4-28 9701 NH...
  • Page 110 VIFB13 - 03/05 4. Commissioning " Select the I/O start addresses, e.g.: DI = 24, DO = 24. Configuration ( = equipment on valve termi- nal) Enter: • for each group of 8 inputs: 8DI • for each group of 8 outputs: 8DO The entry fields must be assigned in as- cending order without gaps.
  • Page 111 VIFB13 - 03/05 4. Commissioning Alternatively, the complete number of inputs (including the 4 status bits) as well as the complete number of outputs can be entered as the sum identifier. The identifiers (individual identifiers or sum identifiers) can also be entered with a help mask.

  • Page 112: Station Selection With Com Et200 Windows/Com Profibus

    VIFB13 - 03/05 4. Commissioning Station selection with COM ET200 Windows/ COM PROFIBUS Fig. 4/10: Station selection with COM ET200 Windows The slave type "VALVES" appears if the valve terminal type files are in the directory \COMWIN2x\TYPDAT5x or \COMPB3x\TYPDAT5x of your PC/programmer. The type files can be found in the following directory on the diskette supplied: A:\SIEMENS\COMWIN2\D\TYPE-03\GB...
  • Page 113 VIFB13 - 03/05 4. Commissioning Icons In order to make configuration easy for you, the diskette contains files with valve terminal icons in directory: A:\SIEMENS\COMWIN2\TYPE-03\BMP\ File: FE-TYP3N.200 and FE-TYP3S.200 The icon appears, if the icon files are in the following directory on your programmer/PC: \COMWIN2\BITMAPS\ PLEASE NOTE Update the slave catalogue when you copy...
  • Page 114 VIFB13 - 03/05 4. Commissioning Configuration COM ET200 Windows V2.x/ COM PROFIBUS Prerequirements • The type files must be in the directory of your PC/programmer • The mask BUS PARAMETER must be pro- cessed - bus profile - baud rate •...
  • Page 115 VIFB13 - 03/05 4. Commissioning Configuration (= equipment on valve terminal) Enter: for each group of 8 inputs: 8DI for each group of 8 outputs: 8DO The entry fields must be assigned in ascending order without gaps; no field may be unused.
  • Page 116 VIFB13 - 03/05 4. Commissioning Alternatively, the complete number of inputs (including the 4 status bits) as well as the complete number of outputs can be entered as the sum identifier. The DP identifiers (individual identifiers or sum identifiers) can also be entered in the window ”Identifier ...”.
  • Page 117 VIFB13 - 03/05 4. Commissioning Input address/output address: Enter the start addresses of the inputs and outputs. Example: Valve terminal with 3 x 8 input modules, 16 valve coils 1. DP identifier 8DI for 1st. 8-input module 2. DP identifier 8DI for 2nd. 8-input module 3.

  • Page 118: Station Selection With Step 7 V2.X Or Ncm S7-Profibus V2

    VIFB13 - 03/05 4. Commissioning Station selection with STEP 7 V2.x or NCM S7-PROFIBUS V2.x The configuration of DP slaves, e.g. Festo valve terminals, is similar to a large extent in both configuration programs. Fig. 4/12: Station selection STEP 7 V2.1...
  • Page 119 VIFB13 - 03/05 4. Commissioning The directory ”VALVES” appears if the type file exists in the directory ”TYPEFILE” in the hard- ware catalogue. The type file can be found on the enclosed diskette in the file: A:\SIEMENS\COMWIN2\TYPE-03\GB\ File: FEFB133E.200 The directory can be found in: ”STEP_V2”...

  • Page 120: Configuration With Step 7 V2.X Or Ncm S7-Profibus V2

    VIFB13 - 03/05 4. Commissioning Configuration with STEP 7 V2.x or NCM S7-PROFIBUS V2.x Prerequirements • The type file must be in the appropriate directory of your programmer/PC. • The menu ”Configure hardware” must be accessed. • The DP master must be active in the rack. •...
  • Page 121 <Mask not shown> Mask ”Characteristics - SINEC L2 node”: Enter the station number set on the valve terminal as ”L2 address”. " Open the inserted L2 node. Open the directory ”FB13 type 03-05” in the menu ”Hardware catalogue”. 4-40 9701 NH...
  • Page 122 VIFB13 - 03/05 4. Commissioning Integrate the contents of the directory (= standard module) into the first free loca- tion. PLEASE NOTE Assign the locations in ascending order with- out gaps. & Fig. 4/14: Configuring valve terminals Open the mask ”Characteristics DP slave” by double clicking the inserted location.
  • Page 123 VIFB13 - 03/05 4. Commissioning & I/O type: Select ”Input” or ”Output”. PLEASE NOTE ”Output” or ”Empty space” are not permitted as I/O types. Address: Enter the desired periphery ad- dress (STEP 7) or the address offset (NCM S7). Length: Enter ”1” for 8 inputs or 8 outputs. Alternatively you can enter the sum of the inputs or outputs in bytes (sum identifier).
  • Page 124 VIFB13 - 03/05 4. Commissioning Example 1 Addressing a valve terminal with 3 single solenoid valves and 4 double solenoid valves. Configuration: 8DO Periphery address 34 8DO Periphery address 35 0 1 2 11 13 * unused Program O34.4 "Output O0.04 (4th. valve right-hand coil) O35.3 "Output O0.11 (7th.
  • Page 125 VIFB13 - 03/05 4. Commissioning Example 2 Addressing a valve terminal with 44 inputs (+ 4 status bits), 3 single solenoid valves/5 double solenoid valves and 16 digital outputs. Configuration: 8DI Periphery address 52 Periphery address 53 Periphery address 54 Periphery address 55 Periphery address 56 Periphery address 57...

  • Page 126: General Dp-Master

    VIFB13 - 03/05 4. Commissioning 4.3 GENERAL DP-MASTER The Festo valve terminal of types 03-05 can be controlled by any PLC, PC or industrial PC with a PROFIBUS-DP module as per EN 50170 (DIN 19245). Status bits The valve terminal always makes 4 status bits...

  • Page 127: Module Consistency

    VIFB13 - 03/05 4. Commissioning Module consistency The valve terminal supports the following variant- s in module consistency: • over the complete length of the valve terminal • over the selected format (byte/word). Sequence of configuration entries CAUTION You must always configure inputs before outputs.

  • Page 128: Send Parametrizing Data

    VIFB13 - 03/05 4. Commissioning Send parametrizing data The parametrizing data are transferred from the DP-master to the valve terminal with the function Set_Prm . Octet 1: Station status Meaning Explanation Reserved WD_On Response monitoring of valve terminal on/off: log. "0": off log.
  • Page 129 Explanation The minimum time the valve terminal has to wait Octet 5 and 6: Ident_Number Explanation Transfer the Ident-number (= FB13 ) of the valve terminal; parametrizing telegrams to the valve terminal are only accepted when the transferred and the programmed Ident-numbers are identical.

  • Page 130: Send Configuration Data

    VIFB13 - 03/05 4. Commissioning Send configuration data The configuration data are transferred from the DP-master to the valve terminal with the function Chk_Cfg . PLEASE NOTE A valve terminal can be configured as follows: - an identifier byte for every nx8 inputs and an identifier byte for every nx8 outputs - an identifier byte each for the sum of the inputs and the sum of the outputs.

  • Page 131: Request Diagnostic Information

    VIFB13 - 03/05 4. Commissioning Parameter summary (Chk_Cfg): Octet 1-n: Identifier bytes Permitted identifiers for Festo valve terminals Number of Valve terminal I/Os I/Os Inputs* Outputs Decimal Hex. Decimal Hex. up to up to 16 up to 24 up to 32...

  • Page 132: Cyclic Exchange Of Data

    VIFB13 - 03/05 4. Commissioning Cyclic exchange of data The cyclic exchange of useful data is carried out with the function Data_Exchange. The output data for valve terminals are trans- ferred with this function as an octet string of length x. The octet string length is determined by the number of identifier bytes.
  • Page 133 VIFB13 - 03/05 4. Commissioning Parameter summary (Data_Exchange): Octet n: I/O data byte_n Bit 0: input/output x+w Bit 1: input/output x+x Bit 2: input/output x+y Bit 3: input/output x+z Bit 4: Status bit 2 Bit 5: Status bit 2 Bit 6: Status bit 2 Bit 7: Status bit 2 Example: valve terminal with: 10 valves...

  • Page 134: Summary Of Implemented Functions And Service Access Points (Sap)

    VIFB13 - 03/05 4. Commissioning Summary of implemented functions and service access points (SAP) Function Available Destination-SAP (DSAP) Data_Exchange RD_Inp RD_Outp Slave_Diag Set_Prm Chk_Cfg Get_Cfg Global_Control Set_Slave_Add Fig. 4/19: Functions and SAPs Bus parameter/reaction times Baud rate (Kbit/s) Max. T Min.

  • Page 135: Freeze And Sync

    VIFB13 - 03/05 4. Commissioning FREEZE and SYNC The method of accessing the FREEZE or SYNC command depends on your controller. Please refere here to the documentation for your field bus module. CAUTION In the following cases the FREEZE or SYNC mode is reset automatically: •...
  • Page 136 VIFB13 - 03/05 4. Commissioning FREEZE With this function all the inputs of the valve terminal can be "frozen". The valve terminal then sends a constant input image of all the inputs to the master. The following FREEZE command causes the input image to be updated. The updated input image is then sent constantly to the master.

  • Page 137: Device Master File (Gsd)

    VIFB13 - 03/05 4. Commissioning Device master file (GSD) The diskette enclosed contains the device mas- ter file (GSD) with the specific standardized device master specifications for the valve termi- nal.The standard device master file can be found in directory: A:\NORM-GSD\VI03FB13.GSD Further information can be found in the file ”Readme”...
  • Page 138 VIFB13 - 03/05 4. Commissioning PLEASE NOTE You can configure max. 7 identifiers. The indi- vidual identifiers must correspond to the exist- ing equipment fitted on the valve terminal. • Additional inputs/outputs as reserves are not permitted. • If identifiers for certain components are not used, you should enter the next following identifiers.

  • Page 139: Examples

    VIFB13 - 03/05 4. Commissioning Examples Example 1 Valve terminal with 60 inputs and 26 valve coils. Configuration: Configured I/Os Number of Consistency Identifier bytes 60 inputs 8 (DI) 1 byte 32 outputs 4 (DO) 1 byte Example 2 Valve terminal with 44 inputs, 16 valve coils, 8 electrical outputs.
  • Page 140 VIFB13 - 03/05 5. Diagnosis/error treatment 5. DIAGNOSIS AND ERROR TREATMENT 9701 NH...
  • Page 141 VIFB13 - 03/05 5. Diagnosis/error treatment Contents SUMMARY OF DIAGNOSTIC POSSIBILITIES ON-THE-SPOT DIAGNOSIS LED displays Field bus node Valves Input/output modules TEST ROUTINES Display configuration data 5-11 STATUS BITS 5-12 Position of status bits 5-14 DIAGNOSIS VIA PROFIBUS-DP 5-16 General 5-16 Diagnostic words 5-16...
  • Page 142 The modular valve terminal offers extensive and user-friendly possibilities of diagnosis and error treatment. Depending on the equipment fitted, the following possibilities are available: Equipment on the valve terminal Input modules FB13 (electrical inputs) Dia- Status bits LEDs Diagnostic word...
  • Page 143 VIFB13 - 03/05 5. Diagnosis/error treatment 5.2 ON-THE-SPOT DIAGNOSIS LED displays Field bus node The LEDs on the cover of the node indicate the operating status of the valve terminal. Green LED POWER POWER V. BUS ERROR Green LED (operating status display) Red LED...
  • Page 144 VIFB13 - 03/05 5. Diagnosis/error treatment Reaction Signal Operating status Error treatment POWER Operating voltage applied None Operating voltage not applied Check operating voltage connection for electronic components (pin 1) POWER V Operating voltage for Check operating voltage outputs (valves, electrical for outputs (pin 2) outputs) applied Operating voltage for...
  • Page 145 VIFB13 - 03/05 5. Diagnosis/error treatment Valves There is a yellow LED for each valve solenoid coil on the valve bridges. This LED shows the switching status of the valve solenoid coil. yellow LEDs Switching position of Meaning valve solenoid coil Yellow out Basic position Logic 0 (no signal)
  • Page 146 VIFB13 - 03/05 5. Diagnosis/error treatment There is a yellow LED for each valve solenoid coil on the ISO valve terminal. This LED shows the switching status of the valve solenoid coil. yellow LEDs Switching position of Meaning valve solenoid coil Yellow out Basic position Logic 0 (no signal)
  • Page 147 VIFB13 - 03/05 5. Diagnosis/error treatment Input/output modules There are one or two LEDs (status displays) next to the relevant connections on the input/output modules. The colours of these LEDs are: • green (status display of digital inputs) • yellow (status display of digital outputs) •...
  • Page 148 VIFB13 - 03/05 5. Diagnosis/error treatment 5.3 TEST ROUTINES WARNING Switch off the compressed air supply before testing the valves. You thereby avoid undesired or dangerous movement of the actuators. CAUTION • The test function "outputs" runs automatically within the terminal. All valves are switched on and off cyclically.
  • Page 149 VIFB13 - 03/05 5. Diagnosis/error treatment Starting the test routine 1. Switch off the power supplies (pins 1 and 2). 2. Open the node. 3. Note the positions of the address selector switch and the DIL switch elements. 4. Set DIL switch element 3 to OFF. 5.
  • Page 150 VIFB13 - 03/05 5. Diagnosis/error treatment Display configuration data The LEDs POWER V and BUS ERROR display the number of input/output bytes when set to "Display configuration data." • Switch off the test routine: operating voltage OFF • "Display configuration data" is shown conti- nuously.
  • Page 151 VIFB13 - 03/05 5. Diagnosis/error treatment 5.4 STATUS BITS The valve terminal provides 4 status bits for diagnosis. PLEASE NOTE The four status bits of the valve terminal are only available when the terminal is fitted with at least one input module. The status bits are configured like inputs and always occupy the four highest-value addresses of the available address range.
  • Page 152 VIFB13 - 03/05 5. Diagnosis/error treatment The diagnostics information of the four status bits is coded and has the following meaning: Diagnostic Meaning Cause information Monitors the tolerance of the Operating voltage at pin 2 of valves operating voltage of the valves operating voltage connection and electrical outputs.
  • Page 153 VIFB13 - 03/05 5. Diagnosis/error treatment Position of status bits Inputs Byte/ Addresses of octet no. status bits None Not available 4, ... , 7 96 *) *) Inputs 97-100 cannot be used Fig. 5/11: Position of the status bits 5-14 9701 NH...
  • Page 154 VIFB13 - 03/05 5. Diagnosis/error treatment Example Valve terminal with 40 inputs (+4 status bits) and 20 outputs. Periphery address Inputs: 68...73 Outputs: 68...70 Configuration Status bits Inputs 8DI 8DI 8DE 8DI 8DI 8DI Outputs 8DO 8DO 8DO Byte/octet 6, bits 4,..., 7 (I73.4 ...
  • Page 155 VIFB13 - 03/05 5. Diagnosis/error treatment 5.5 DIAGNOSIS VIA PROFIBUS-DP (DP-SIEMENS) General Diagnostic words The diagnostic information of a valve terminal is grouped together in diagnostic words. With these diagnostic words, the following error states are communicated to the controller. •...
  • Page 156 VIFB13 - 03/05 5. Diagnosis/error treatment Diagnostic possibilities The Festo valve terminal offers extensive diag- nostic posibilities via the PROFIBUS-DP. The diagram below shows the steps necessary for diagnosing the valve terminal. Only those diag- nostic bits are shown which require a further diagnostic step.
  • Page 157 Summary of diagnostic bytes Byte Meaning Byte Station status 1 Station status 2 Station status 3 Master address Manufacturer identifier (FB13 Diagnostic header Device-related diagnosis 1 Device-related diagnosis 2 Device-related diagnosis 3 Device-related diagnosis 4 Device-related diagnosis 5 Device-related diagnosis 6...
  • Page 158 VIFB13 - 03/05 5. Diagnosis/error treatment Structure of station status 2 (only valve-terminal related bits) 1: Slave must be parametrized again 1: Response monitoring active 1: FREEZE mode is active 1: SYNC mode is active 1) Only in connection with a diagnostic message Fig.
  • Page 159 VIFB13 - 03/05 5. Diagnosis/error treatment Structure of device-related diagnosis 1 1: AS-i bus error 1: AS-i error (configuration error) 1: Short circuit/overload common bit type 03-05 1: AS-i power failure type 03-05 1: Sensor supply < 10 V (V 1: Supply to valves/outputs <...
  • Page 160 VIFB13 - 03/05 5. Diagnosis/error treatment Structure of device-related diagnosis 3 Bit number of short-circuited or overloaded output Fig. 5/17: Structure of device-related diagnosis 3 Structure of device-related diagnosis 4-7 (4) AS-i slave addresses 1-7 (5) AS-i slave addresses 8-15 (6) AS-i slave addresses 16-23 (7) AS-i slave addresses 24-31 Fig.
  • Page 161 VIFB13 - 03/05 5. Diagnosis/error treatment 5.6 DIAGNOSIS VIA PROFIBUS-DP (GENERAL DP-MASTER) General PLEASE NOTE Evaluation of the device-related diagnostic in- formation 4..7 (octet 11..14) is only sensible in conjunction with an AS-i master integrated in the valve terminal. The identifer or channel-related diagnosis listed in EN 50170 (DIN 19245), part 3 is not supported.
  • Page 162 VIFB13 - 03/05 5. Diagnosis/error treatment Diagnostic information The diagnostic information can be requested by the DP master from the valve terminal via the function Slave_Diag . The valve terminal replies with an octet string of length 15. Octet 1: Station status_1 Meaning Explanation Diag.Station_...
  • Page 163 VIFB13 - 03/05 5. Diagnosis/error treatment Octet 2: Station status_2 Meaning Explanation Diag.Prm_Req Logic "1": Master must configure the valve terminal again. Diag.Stat_Diag Logic "1": Master must fetch diagnostic data until this bit is set at logic "0". Always logic "1" (set by the valve terminal) Diag.WD_On Logic "1": watchdog activated Diag.Freeze_Mode...
  • Page 164 5. Diagnosis/error treatment Octet 5 and 6: Ident_Number Explanation These octets contain the manufacturer identifier: FB09 for the Festo valve terminal types 03-05. Octet 7: Ext_Diag_Data (device-related diagnosis) Explanation This octet represents the header for the device diagnosis. The valve terminal enters the value 8 in this octet, i.e.
  • Page 165 VIFB13 - 03/05 5. Diagnosis/error treatment Octet 9: Device-related diagnosis 2 Explanation The valve terminal enters the bit number of the short circuited or overloaded electrical output in this octet. Octet 10: Device-related diagnosis 3 Explanation The valve terminal enters the byte number of the short circuited or overloaded electrical output in this octet.
  • Page 166 VIFB13 - 03/05 5. Diagnosis/error treatment 5.7 ERROR TREATMENT Reaction to faults in the control system The reaction of the Festo valve terminals types 03-05 depends, in the case of the following faults, on the configured reaction of the master module.
  • Page 167 VIFB13 - 03/05 5. Diagnosis/error treatment Siemens SIMATIC S5/S7 With these controllers, you can determine the reaction of the valve terminal to the following faults: • controller failure • bus interruption • program stop Almost all configuration programs contain the function "response monitoring".
  • Page 168 VIFB13 - 03/05 5. Diagnosis/error treatment Short circuit/overload at an output module In the case of a short circuit or overload: • the digital output will be switched off, • the red LED will light up, • the short circuit error bit of the diagnostic word will be set at logic 1, •...
  • Page 169 VIFB13 - 03/05 5. Diagnosis/error treatment 5-30 9701 NH...
  • Page 170 VIFB13 - 03/05 Appendix A TECHNICAL APPENDIX 9701 NH...
  • Page 171 VIFB13 - 03/05 Appendix A Contents TECHNICAL SPECIFICATIONS General Operating voltage of electronic components and inputs Operating voltage of outputs/valves Electronic input modules Electronic output modules Field bus Electromagnetic compatibility (EMC) CABLE LENGTH AND CROSS SECTION Calculating with graphs Calculating with a formula A-10 EXAMPLES OF CIRCUITRY A-12...
  • Page 172 (as per DIN 40050) Temperature during • operation C . . . +50 • storage/transport C . . . +60 Chem. resistance see Festo Pneumatic catalog (resistance table) Vibrations (as per DIN/IEC 68 part 2-6 and IEC 721/ part 2-3) • transport 3.5 mm distance...
  • Page 173 VIFB13 - 03/05 Appendix A Operating voltage of electronic components and inputs (Pin 1 – operating voltage connection) • Rated value DC 24 V (protected against incorrect polarity) • Tolerance ± 25 % (DC18 V . . . 30 V) •...
  • Page 174 VIFB13 - 03/05 Appendix A Electronic input modules Input voltage range DC 0 ... 30 V Logic level PNP • ON ≥ 12.5 V • OFF ≤ 7 V Logic level NPN • ON ≤ 5 V • OFF ≥ 11 V Current consumption max.
  • Page 175 Resistance to suppression Limit value severity A *) tested as per EN 55011 *) The fieldbus node FB13-03 can also be used with individual authorization in residential areas (residen- tial, business and commercial areas, small firms). Please refer to the Pneumatic Manual for techni- cal specifications on the pneumatic components and the valves.
  • Page 176 VIFB13 - 03/05 Appendix A CABLE LENGTH AND CROSS SECTION PLEASE NOTE The following information is for the exclusive use of personnel trained in electrotechnology and who are already familiar with the contents of the chapters on "Installation" in this manual. A load-dependent drop in voltage occurs on all three cables for the operating voltage supply to a valve terminal.
  • Page 177 VIFB13 - 03/05 Appendix A Calculating with graphs Proceed as follows: 1. Calculate the maximum current consumption of the outputs/valves (I 2. Calculate the lowest voltage to be expected on the power unit during operation (V Omin Take into consideration: •...
  • Page 178 VIFB13 - 03/05 Appendix A in volt Omin Current I in ampere +10% 26,4 Cross section 1.5 mm -10% 21,6 (16 AWG) Cable length in metres in volt Omin Current I in ampere 14 A 12 A 10 A +10% 26 ,4 Cross section 2.5 mm -1 0%...
  • Page 179 VIFB13 - 03/05 Appendix A Calculating with a formula Proceed as follows: 1. Calculate the maximum current consumption of the inputs and electronic components (I as well as of the outputs/valves (I 2. Calculate the lowest voltage to be expected on the power unit during operation (V Omin Take into consideration:...
  • Page 180 VIFB13 - 03/05 Appendix A Formula for calculating cable lengths: κ − V ) ⋅ A ⋅ TERMINAL L ≤ 2 ⋅ I This means: • = 24 V ± 10%, 21.6 V: V TERMINAL ≥ 21.6 V minimal: V TERMINALmin •...
  • Page 181 VIFB13 - 03/05 Appendix A EXAMPLES OF CIRCUITRY Operating voltage connection type 03 1: 24 V supply assignment 2: 24 V supply to electronic Outputs/valves components 4: PE 3: 0 V Circuitry Valves examples (must be fused externally) Electrical outputs and internal structure Electrical...
  • Page 182 VIFB13 - 03/05 Appendix A Operating voltage connection type 05 1: 24 V supply 2: 24 V supply to assignment to electronic outputs/valves (adapter components plate) and inputs 3: 0 V 4: PE Circuitry Electrical examples outputs (must be and internal Adapter cable fused externally) structure...
  • Page 183 VIFB13 - 03/05 Appendix A 4-input module PNP Internal structure 24 V ± 25 % n.c. PLC/I-PC Logic recognition (via field bus) Green LED I 2: n.c. 3: 0 V assignment 1: + 24 V 4: Input I Examples of circuitry AAAA AAAA...
  • Page 184 Ix + 1 Green LED I 3: 0 V 2: Input I assignment 1: + 24 V 4: Input I Examples of 2-fold distributor circuitry (T-adapter, e.g. Festo duo cable) AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA...
  • Page 185 VIFB13 - 03/05 Appendix A 4-input module NPN Internal structure n.c. PLC/I-PC Logic identifi- cation I green LED Ix 24 V ± 25 % 2: n.c. 3: 0 V assignment 1: + 24 V 4: Input I Circuitry examples negative negative switching switching...
  • Page 186 LED I 24 V ± 25 % 3: 0 V 2: Input I assignment 4: Input I 1: + 24 V Circuitry example Two-way distributor (T piece e.g. Festo DUO cable) AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA...
  • Page 187 VIFB13 - 03/05 Appendix A 4-output module Internal 24 V ± 10 % structure n.c. PLC/I-PC n.c. Output driver (via field bus) Diagnosis - output status - overload Yellow Red LED assignment 2: n.c. 3: 0 V 1: n.c. 4: Output O Examples of Example.
  • Page 188 VIFB13 - 03/05 Index INDEX 9701 NH...
  • Page 189 VIFB13 - 03/05 Index 9701 NH...
  • Page 190 VIFB13 - 03/05 Index PLEASE NOTE The index is based on key words. It therefore complements the contents which is based on a function/action-orientated grouping. In the index you will not therefore find "Con- necting operating voltage" but the separate en- tries "Connections"...
  • Page 191 VIFB13 - 03/05 Index Current Cable selection..3-4, 3-17, 3-24, A-7 Calculating (type 03) ....3-18 Calculating (type 05) ....3-25 Consumption .
  • Page 192 VIFB13 - 03/05 Index Errors Status bits ......5-12 Treatment ..... 5-3, 5-27 Fitting Hat rail clamping unit .
  • Page 193 VIFB13 - 03/05 Index Node ......1-11, 3-8 NPN ......A-16 - A-17 Pin assignment Inputs .
  • Page 194 VIFB13 - 03/05 Index Station selection STEP 7 V2.x..4-37 Status bits ......4-25 Sum identifier .
  • Page 195 VIFB13 - 03/05 Index 9701 NH...

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