Page 1 1FW6 High Speed built-in torque motors...
Page 3 Introduction Fundamental safety instructions Description of the motor SIMOTICS Mechanical properties Drive technology 1FW6 High Speed Motor components and options built-in torque motors Configuration Configuration Manual Technical data and characteristics Preparation for use Electrical connection Installation drawings/ Dimension drawings Coupled motors Appendix 01/2020 6SN1197-0AE03-0BP3...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Introduction
Introduction Standard version This documentation only describes the functionality of the standard version. The machine OEM documents any extensions or changes to the motor made by it. For reasons of clarity, this documentation cannot contain all of the detailed information on all of the product types.
Page 6 Products (http://www.siemens.com/motioncontrol) My support Information on how to produce individual contents for your own machine documentation based on Siemens contents is available under the link: My support (https://support.industry.siemens.com/My/de/en/documentation) Note If you want to use this function, you must register once.
Page 7 Introduction Training The following link provides information on SITRAIN – training from Siemens for products, systems and automation engineering solutions: SITRAIN (http://siemens.com/sitrain) Technical Support Country-specific telephone numbers for technical support are provided on the Internet under Contact: Technical Support (https://support.industry.siemens.com) If you need support with the topics "Application"...
Page 8 Websites of third parties This publication contains hyperlinks to websites of third parties. Siemens does not take any responsibility for the contents of these websites or adopt any of these websites or their contents as their own, because Siemens does not control the information on these websites and is also not responsible for the contents and information provided there.
Page 9 This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 10 Introduction 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 11: Table Of Contents
Table of contents Introduction ............................. 3 Fundamental safety instructions ......................13 General safety instructions ..................... 13 Equipment damage due to electric fields or electrostatic discharge ........18 Security information ........................ 19 Residual risks of power drive systems ..................21 Description of the motor ........................23 Highlights and benefits......................
Page 12 Table of contents Service and inspection intervals .................... 61 3.5.1 Safety instructions for maintenance ..................61 3.5.2 Maintenance work ........................66 3.5.3 Checking the insulation resistance ..................67 3.5.4 The inspection and change intervals for the coolant ............. 68 Motor components and options ......................69 Motor components .........................
Page 13 Table of contents Technical data and characteristics ...................... 139 Explanations ......................... 139 6.1.1 Explanations of the formula abbreviations ................139 6.1.2 Explanations of the characteristic curves ................145 Data sheets and characteristics .................... 147 6.2.1 1FW6092-xxxxx-xxxx ......................148 6.2.2 1FW6132-xxxxx-xxxx ......................163 6.2.3 1FW6152-xxxxx-xxxx ......................
Page 14 Table of contents Coupled motors ........................... 279 10.1 Operating motors connected to an axis in parallel ............... 279 10.2 Master and stoker ........................ 280 10.3 Machine design and adjustment of the phase angle ............281 10.4 Connection examples for parallel operation ................ 283 Appendix .............................
Page 15: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
Page 16 Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to damaged motors or devices Improper handling of motors or devices can damage them. Hazardous voltages can be present at the enclosure or at exposed components on damaged motors or devices. •...
Page 17 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. 1FW6 High Speed built-in torque motors...
Page 18 Fundamental safety instructions 1.1 General safety instructions WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death. •...
Page 19 Fundamental safety instructions 1.1 General safety instructions WARNING Active implant malfunctions due to permanent-magnet fields Even when switched off, electric motors with permanent magnets represent a potential risk for persons with heart pacemakers or implants if they are close to converters/motors. •...
Page 20: Equipment Damage Due To Electric Fields Or Electrostatic Discharge
Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge CAUTION Burn injuries caused by hot surfaces In operation, the motor can reach high temperatures, which can cause burns if touched. • Mount the motor so that it is not accessible in operation. Measures when maintenance is required: •...
Page 21: Security Information
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
Page 22 Fundamental safety instructions 1.3 Security information WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. • Keep the software up to date. •...
Page 23: Residual Risks Of Power Drive Systems
Fundamental safety instructions 1.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 24 Fundamental safety instructions 1.4 Residual risks of power drive systems 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly 6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation.
Page 25: Description Of The Motor
Description of the motor 1FW6 High Speed built-in torque motor Figure 2-1 1FW6 High Speed built-in torque motors with cooling jacket (left) and with integrated cooling (right) 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 26 Description of the motor Overview of the 1FW6 built-in torque motor product family For each of the built-in torque motors described in the following tables, there are separate Operating Instructions and a separate Configuration Manual. Motor 1FW6 Standard 1FW6 High Speed built-in torque motors built-in torque motors Article No.
Page 27 Description of the motor Motor Built-in torque motors Segment motors 1FW6 naturally cooled 1FW68 radial Article No. 1FW6xx3-xxxxx-xxxx 1FW68xx-xxxxx-xxxx Photo Features High torque for positioning tasks with longer For applications with very high torque requirements pauses or for continuous running duty with lower or if large diameters (>...
Page 28: Highlights And Benefits
To ensure that the motor and the encoder are optimally integrated into the mechanical structure, Siemens offers its Application & Mechatronic Support Direct Motors service, see Catalog. For additional information, please contact your Siemens contact person, also refer to the Internet link in the Introduction under "Technical Support".
Page 29: Benefits
Description of the motor 2.1 Highlights and benefits 2.1.2 Benefits Features of the motors: ● High speed ● Extremely high power density ● High continuous torque due to water cooling ● Compact design and low unit volume ● Mounting dimensions close to the Standard 1FW6 ●...
Page 30: Use For The Intended Purpose
Where relevant, take into account deviations regarding approvals or country-specific regulations. • Contact your local Siemens office if you have any questions relating to correct use. • If you wish to use special versions and design versions whose technical details vary from the motors described in this document, then you must contact your local Siemens office.
Page 31: Technical Features And Ambient Conditions
Description of the motor 2.3 Technical features and ambient conditions WARNING Injury and material damage by not observing machinery directive 2006/42/EC There is a risk of death, serious injury and/or material damage if machinery directive 2006/42/EC is not carefully observed. •...
Page 32 SIMOTICS motors do not fall within the scope covered by the China Compulsory Certification (CCC). CCC negative certification: CCC product certification (https://support.industry.siemens.com/cs/products?search=CCC&dtp=Certificate&mfn=ps&o =DefaultRankingDesc&pnid=13347&lc) China RoHS SIMOTICS motors comply with the China RoHS. You can find additional information at: China RoHS (https://support.industry.siemens.com/cs/ww/de/view/109738656/en) 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 33 UL or cUL mark on the rating plate! Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for SIMOTICS motors can be downloaded from the Internet at the following link: Certificates for SIMOTICS motors (https://support.industry.siemens.com/cs/ww/de/ps/13347/cert)
Page 34: Danger From Strong Magnetic Fields
Description of the motor 2.3 Technical features and ambient conditions 2.3.2 Danger from strong magnetic fields Occurrence of magnetic fields Motor components with permanent magnets generate very strong magnetic fields. In the no-current condition, the magnetic field strength of the motors comes exclusively from the magnetic fields of components equipped with permanent magnets.
Page 35 Description of the motor 2.3 Technical features and ambient conditions Risk to persons as a result of strong magnetic fields WARNING Risk of death as a result of permanent magnet fields The permanent magnets in the motors represents a danger for people with active medical implants, who come close to the motors.
Page 36 Description of the motor 2.3 Technical features and ambient conditions WARNING Risk of rotor permanent magnets causing crushing injuries The forces of attraction of magnetic rotors act on materials that can be magnetized. The forces of attraction increase significantly close to the rotor. The response threshold of 3 mT for risk of injury through attraction and causing a projectile effect is reached at a distance of 100 mm (Directive 2013/35/EU).
Page 37 Description of the motor 2.3 Technical features and ambient conditions Note Installation device Because of the numerous installation situations and installation constraints, it is not possible to specify a general joining fixture. First aid in the case of accidents involving permanent magnets ●...
Page 38: Technical Features
Description of the motor 2.3 Technical features and ambient conditions 2.3.3 Technical features Note The values specified in the following table only apply in conjunction with the system prerequisites described in "System integration". Table 2- 1 Standard version of the 1FW6 High Speed built-in torque motor Technical feature Version Motor type...
Page 39 Description of the motor 2.3 Technical features and ambient conditions Technical feature Version Connection, electrical Cable outlet: Frame size 1FW6092, 1FW6132 and 1FW6152 with axial • cable outlet Frame size 1FW6192 and 1FW6232 with axial or radial cable • outlet to the outside Connection type: Permanently connected power cables as single cores with •...
Page 40: Defining The Direction Of Rotation
Description of the motor 2.3 Technical features and ambient conditions 2.3.4 Defining the direction of rotation Direction of rotation If the built-in torque motor is connected with a phase sequence U-V-W, and is fed from a three-phase system with a clockwise phase sequence, then the rotor rotates clockwise. You can identify the direction of rotation by viewing the DE of the built-in torque motor.
Page 41 Description of the motor 2.3 Technical features and ambient conditions With the exception of "Low air temperature" and "Low air pressure" ambient parameters, you can assign the motors to climatic class 3K3. Table 2- 2 Ambient conditions are based on climate class 3K3 Ambient parameter Unit Value...
Page 42: Scope Of Delivery
Description of the motor 2.3 Technical features and ambient conditions 2.3.6 Scope of delivery 2.3.6.1 Built-in torque motor with a cooling jacket ● Stator with – Cooling jacket – Permanently connected power cables as single cores with open core ends –...
Page 43: Derating Factors
Description of the motor 2.4 Derating factors Table 2- 4 Prohibit signs provided according to BGV A8 and EN ISO 7010 and their significance Sign Meaning Sign Meaning No access for persons No access for persons with pacemakers or with metal implants implanted defibrillators (P014) (P007)
Page 44: Selection And Ordering Data
Description of the motor 2.5 Selection and ordering data Converter pulse frequencies and derating Above a certain speed limit, you must operate 1FW6 High Speed built-in torque motors with frame sizes 092, 132 and 152 with a higher converter pulse frequency that diverges from the standard 4 kHz.
Page 45: 1Fw6 High Speed Built-In Torque Motor
Description of the motor 2.5 Selection and ordering data 2.5.1.1 1FW6 High Speed built-in torque motor 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 46: Stator As An Individual Component 1Fw6 High Speed
Description of the motor 2.5 Selection and ordering data 2.5.1.2 Stator as an individual component 1FW6 High Speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 47: Rotor As Individual Component
Description of the motor 2.5 Selection and ordering data 2.5.1.3 Rotor as individual component Note IATA regulations must be complied with when transporting rotors by air. 2.5.1.4 Ordering notes You can order the built-in torque motor (stator, rotor) using one single order designation (article number).
Page 48: Ordering Examples
Description of the motor 2.5 Selection and ordering data 2.5.1.5 Ordering examples Example 1: Stator and rotor; cooling jacket; axial cable outlet for SINAMICS S120 drive system, Motor Modules 60 A rated current: Article number 1FW6092–2PC15–6AB3 Example 2: Stator and rotor; integrated cooling; outward radial cable outlet for SINAMICS S120 drive system, Motor Modules 85 A rated current: Article number 1FW6192–2VC05–8FB3 Example 3:...
Page 49 Description of the motor 2.5 Selection and ordering data Table 2- 6 Built-in torque motors: overview (part 1 of 2) Order desig. / Rated torque Maximum Rated Maximum Maximum Max. speed at torque M current current I speed max. torque Frame size in Nm in Nm...
Page 50 Description of the motor 2.5 Selection and ordering data Order desig. / Rated torque Maximum Rated Maximum Maximum Max. speed at torque M current current I speed max. torque Frame size in Nm in Nm in A in A in rpm MAX,MMAX in rpm 1FW6232-xxC20-2Pxx...
Page 51: Rating Plate Data
Description of the motor 2.6 Rating plate data Order desig. / size Rated power External Internal Length of Motor mass Rotor moment loss diameter of diameter of stator of inertia J in kg stators rotors in kW in mm in 10 in mm in mm 1FW6192-xxC20-0Wxx...
Page 52 Description of the motor 2.6 Rating plate data Figure 2-5 Example of a rating plate for 1FW6 High Speed built-in torque motors Table 2- 8 Data on the rating plate for 1FW6 High Speed built-in torque motors Position Description Article No. Serial number 2D code, contains the motor data Rated speed n...
Page 53 Description of the motor 2.6 Rating plate data Figure 2-6 Example for a rating plate for 1FW6 High Speed rotor Table 2- 9 Data on the rating plate for rotors Position Description Article No. 2D code Weight Serial number 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 54 Description of the motor 2.6 Rating plate data 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 55: Mechanical Properties
Mechanical properties Cooling A water-cooling system dissipates the heat loss generated by the stator winding. ● Connect the cooling ducts to the cooling circuit of a cooling device. You can find characteristic curves for the pressure drop of the coolant between the flow and return circuit of the coolers as a function of the volume flow rate in Chapter "Technical data and characteristics".
Page 56: Cooling Circuits
Mechanical properties 3.1 Cooling 3.1.1 Cooling circuits Cooling circuit requirements Avoid algae growth by using suitable chemical agents and opaque water hoses. We recommend that the cooling circuits be designed as closed systems. The maximum permissible pressure is 10 bar. NOTICE Blocked and clogged cooling circuits Cooling circuits can become blocked and clogged as a result of pollution and longer-term...
Page 57 Mechanical properties 3.1 Cooling NOTICE Corrosion as a result of unsuitable materials used to connect the cooler Corrosion damage can occur if you use unsuitable materials to connect to the cooler. • We recommend that you use brass or stainless steel fittings when connecting the cooler.
Page 58 Mechanical properties 3.1 Cooling The following diagram shows the principle dependency of the relative continuous motor current on the inlet temperature of the cooling water in the main cooler The rotor losses are omitted as negligible. Figure 3-1 Influence of the coolant inlet temperature Heat-exchanger unit Use a heat-exchanger unit to ensure an inlet temperature of 20 °C.
Page 59: Coolant
Power derating when using oil as coolant If you are using oil as coolant, then this can reduce the power loss dissipated by the cooler. Appropriately reduce the motor power. Please contact your local Siemens office if you have any questions.
Page 60 Mechanical properties 3.1 Cooling Requirements placed on the anti-corrosion agent The anti-corrosion agent must fulfill the following requirements: ● The basis is ethylene glycol (also called ethanediol) ● The water and anti-corrosion agent do not segregate ● The freezing point of the water used is reduced to at least -5 °C ●...
Page 61: Degree Of Protection
Mechanical properties 3.2 Degree of protection Degree of protection NOTICE Damage to the motor caused by pollution If the area where the motor is installed is polluted and dirty, then the motor can malfunction and clog up. • Keep the area where the motor is installed free of all dirt and pollution. The machine construction surrounding the motor must fulfill degree of protection IP54 to EN 60529 as a minimum.
Page 62: Noise Emission
Mechanical properties 3.4 Noise emission Noise emission WARNING Hearing damage If the motor exceeds a sound pressure level of 70 dB (A) because of the way it is mounted or the pulse frequency used, hearing may be damaged. • Take noise damping measures to reduce the sound pressure level. The following components and settings influence the noise levels reached when built-in motors are operational: ●...
Page 63: Service And Inspection Intervals
Mechanical properties 3.5 Service and inspection intervals Service and inspection intervals 3.5.1 Safety instructions for maintenance WARNING Risk of injury as a result of undesirable rotary motion If, with the motor switched on, you work in the rotational range of the motor, and the motor undesirably rotates, this can result in death, injury and/or material damage.
Page 64 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of rotor permanent magnets causing crushing injuries The forces of attraction of magnetic rotors act on materials that can be magnetized. The forces of attraction increase significantly close to the rotor. The response threshold of 3 mT for risk of injury through attraction and causing a projectile effect is reached at a distance of 100 mm (Directive 2013/35/EU).
Page 65 Mechanical properties 3.5 Service and inspection intervals Note Installation device Because of the numerous installation situations and installation constraints, it is not possible to specify a general joining fixture. WARNING Risk of burning when touching hot surfaces There is a risk of burning when touching hot surfaces immediately after the motor has been operational.
Page 66 Mechanical properties 3.5 Service and inspection intervals WARNING Electrical shock hazard Every movement of the rotor compared with the stator and vice versa induces a voltage at the stator power connections. When the motor is switched on, the stator power connections are also at a specific voltage. If you use defective cable ports, you could suffer an electric shock.
Page 67 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of electric shock as a result of residual voltages There is a risk of electric shock if hazardous residual voltages are present at the motor connections. Even after switching off the power supply, active motor parts can have a charge exceeding 60 μC.
Page 68: Maintenance Work
Siemens regarding personal injury or material damage. Siemens service centers are available to answer any questions you may have. Siemens Service Center addresses can be found at http://www.siemens.com/automation/service&support...
Page 69: Checking The Insulation Resistance
• If a higher DC or AC voltage is necessary to test the machine/plant, you must coordinate the test with your local Siemens office! • Carefully observe the operating instructions of the test equipment! Always proceed as follows when testing the insulation resistance of individual motors:...
Page 70: The Inspection And Change Intervals For The Coolant
Mechanical properties 3.5 Service and inspection intervals Procedure 1. Connect all winding and temperature sensor connections with each other; the test voltage must not exceed 1000 V DC, 60 s with respect to PE connection. 2. Connect all temperature sensor connections to the PE connection and all winding connections with each other;...
Page 71: Motor Components And Options
Motor components and options Motor components 4.1.1 Overview of the motor construction The built-in torque motor contains the following components: ● Stator The stator comprises an iron core and a 3-phase winding. The winding is encapsulated to ensure that the heat loss can be dissipated more effectively.
Page 72: Motors With A Cooling Jacket
Motor components and options 4.1 Motor components 4.1.1.1 Motors with a cooling jacket The cooling jacket surface of the motor contains circular grooves which, in conjunction with a surrounding construction provided by the machine manufacturer, create a closed liquid cooling circuit. The coolant inlet/return flow circuit must be provided by the machine manufacturer in the surrounding construction.
Page 73: Motors With Integrated Cooling
Motor components and options 4.1 Motor components 4.1.1.2 Motors with integrated cooling Motors with integrated dual-circuit cooling These motors are equipped with a ready-to-connect, integrated dual-circuit cooling system, which provides considerable thermal insulation with respect to the mechanical axis construction. The dual-circuit cooling system comprises a main and precision cooler according to the Thermo-Sandwich®...
Page 74: Cooling Method
Motor components and options 4.1 Motor components 4.1.1.3 Cooling method The stator in the built-in torque motors is equipped with a liquid cooler for dissipating heat loss. The cooling method used depends on the size (external diameter) of the motor as follows. Table 4- 1 Cooling method Frame size...
Page 75 Motor components and options 4.1 Motor components Temp-S All motors are equipped with the following temperature monitoring circuit to protect the motor winding against thermal overload: ● 1 x PTC 130 °C temperature sensor per phase winding U, V and W, i.e. response threshold at 130 °C The three PTC temperature sensors of this temperature monitoring circuit are connected in series to create a PTC triplet.
Page 76 Motor components and options 4.1 Motor components Note Shutdown time If Temp-S responds, and its response threshold is not undershot again in the meantime, then the drive system must shut down (de-energize) the motor within 2 seconds. This prevents the motor windings from becoming inadmissibly hot. NOTICE Motor destroyed as a result of overtemperature The motor can be destroyed if the motor winding overheats.
Page 77: Technical Features Of Temperature Sensors
Motor components and options 4.1 Motor components No direct connection of the temperature monitoring circuits WARNING Risk of electric shock when incorrectly connecting the temperature monitoring circuit In the case of a fault, circuits Temp-S and Temp-F do not provide safe electrical separation with respect to the power components.
Page 78 Motor components and options 4.1 Motor components Table 4- 2 Technical data of the PTC triplet Name Description Type PTC triplet acc. to DIN 44082 Response threshold 130 °C ± 5 K (nominal response temperature ϑ PTC resistance R (20 °C) at the PTC triplet See characteristic if -20 °C <...
Page 79 Motor components and options 4.1 Motor components Technical features of the Pt1000 temperature sensor The Pt1000 has a linear temperature resistance characteristic. In addition, the Pt1000 has a low thermal capacity and provides good thermal contact with the motor winding. Table 4- 3 Technical data of the Pt1000 PTC thermistor Name...
Page 80: Encoders
Siemens will support you with dimensioning, designing and optimizing your machine by means of measurement-based and computer-based analyses. You can obtain additional information from your Siemens contacts. You will find the Internet link on "Technical Support" in the "Introduction". Encoder system In the following text, encoder systems stand for angular measuring systems, rotary encoders, encoders etc.
Page 81 Motor components and options 4.1 Motor components Observe the documentation of the drive system being used and the documentation of the encoder manufacturer. Encoder systems available in the market use different scanning principles (magnetic, inductive, optical, …). In conjunction with this, high-resolution optical or magnetic systems must have a pulse clearance (or a grid spacing) of maximum 0.04 mm at the circumference on the measuring standard.
Page 82 As a consequence, a general recommendation for integrating the encoder cannot be given for all encoder types and axis concepts. To ensure that the encoder is optimally integrated into the mechanical structure, Siemens offers its Application & Mechatronic Support Direct Motors service, see Catalog. For additional information, contact your local Siemens office.
Page 83 Motor components and options 4.1 Motor components Two options for integrating an encoder are shown as example in the following example. Figure 4-6 Installation diagram (example) 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 84: Bearings
Motor components and options 4.1 Motor components 4.1.4 Bearings Selecting the bearing 1FW6 torque motors are built-in motors for directly driven rotary or swivel axes. To set up a complete drive unit, a bearing between the stator and rotor is required in addition to the phase-angle encoder system.
Page 85: Braking Concepts
Motor components and options 4.1 Motor components 4.1.5 Braking concepts WARNING Uncontrolled coast down of the drive as a result of malfunctions Malfunctions on a rotating machine axes can lead to the drive coasting to a stop in an uncontrolled manner. •...
Page 86 Motor components and options 4.1 Motor components To dissipate the kinetic energy of the rotating mass before it comes into contact with the damping elements, the following measures should be taken to support mechanical braking systems: 1. Electrical braking using the energy in the DC link: Please refer to the documentation of the drive system being used! 2.
Page 87: Options
Motor components and options 4.2 Options A holding brake may also be required if: ● The bearing friction does not compensate or exceed the cogging torques and unexpected movements result. ● Unexpected movements of the drive can lead to damage (e.g. a motor with a large mass can also generate a high level of kinetic energy).
Page 88: Cooling Connection Adapter
Motor components and options 4.2 Options 4.2.2 Cooling connection adapter Note The cooling connection adapter is an option, and only fits for built-in torque motors with integrated cooling, for frame sizes 19 and 23. Please order as required. 4.2.3 Plug connector Connector type Connector size Article No.
Page 89: Configuration
Siemens will support you with dimensioning, designing and optimizing your machine by means of measurement-based and computer-based analyses. You can obtain additional information from your Siemens contacts. You will find the Internet link on "Technical Support" in the "Introduction". Configuring software The STARTER commissioning tool offers ●...
Page 90: Configuring Workflow
Configuration 5.2 Configuring workflow Configuring workflow Requirements Your choice of torque motor depends on the following factors: ● The peak and rms torque of the duty cycle required for the application ● The required speed and angular acceleration ● The installation space available ●...
Page 91 Configuration 5.2 Configuring workflow Procedure Selecting the motors is generally an iterative process because – in particular with highly- dynamic direct drives – the moment of inertia of the motor type is a factor in determining the required torques. 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 92: General Mechanical Conditions
Configuration 5.2 Configuring workflow 5.2.1 General mechanical conditions Moment of inertia The kinetic energy generated by a rotating body is directly proportional to its moment of inertia J in kgm . The moment of inertia takes into account the rotating mass and its spatial distribution across the entire volume of the body with respect to the rotary axes.
Page 93: Type Of Load Cycle
Configuration 5.2 Configuring workflow 5.2.2 Type of load cycle Uninterrupted duty S1 With uninterrupted duty S1, the motor runs permanently with a constant load. The load period is sufficient to achieve thermal equilibrium. The rated data is of relevance when dimensioning the motor for uninterrupted duty. NOTICE Motor overload An excessively high load can lead to shutdown, or if the temperature sensors are not...
Page 94 Configuration 5.2 Configuring workflow Example A motor should be operated with maximum current from the cold state. ● I = 47 A, I = 26 A; this results in ν = 3.268 ● t = 180 s The motor can be operated for a maximum of 66 s at maximum current. Intermittent duty S3 With intermittent duty S3, periods of load time Δt with constant current alternate with...
Page 95 , it is not permissible that the rms current exceeds the rated current: In this respect, the cycle duration should not exceed 10% of the thermal time constant t If a longer cycle duration is necessary, please contact your local Siemens office. Example...
Page 96: Torque-Time Diagram
Configuration 5.2 Configuring workflow Example Figure 5-2 Example of a duty cycle with a speed-time diagram n(t), the resulting angular acceleration-time diagram α(t), and a machining torque-time diagram M 5.2.3 Torque-time diagram Required motor torque The required motor torque M is always the sum of the individual torques.
Page 97 Configuration 5.2 Configuring workflow Determining the required motor torque The frictional torque characteristic can be determined on the basis of the speed characteristic. The total formula can then be used to create the motor torque-time diagram (see diagram below) from which the required peak torque M can be read directly.
Page 98 Configuration 5.2 Configuring workflow In addition to the peak torque M , the required rms torque M of the motor is also a mMAX decisive factor when dimensioning the motor. The rms torque M mainly responsible for the temperature rise in the motor can be derived from the motor torque-time diagram by means of quadratic averaging (root mean square) and must not exceed the rated torque M If the individual torques are stable in each section, the integral can be simplified to create a totals formula (see also the following diagram).
Page 99: Selecting Motors
70% of its rated torque, see also M * in Chapter "Technical data and characteristics". For exact configurations, contact your local Siemens office. Note Uneven current load Not all of the three phases are necessarily evenly loaded in all motor operating modes! Examples of uneven current load: •...
Page 100: Motor Torque-Speed Diagram
Configuration 5.2 Configuring workflow 5.2.6 Motor torque-speed diagram Checking torques and speeds At high speeds, the maximum available motor torque is limited by the available DC link voltage. The speeds occurring in the motion sequence can exceed the maximum speed n MAX,MMAX specified for the motor type at the maximum torque M .
Page 101 Configuration 5.2 Configuring workflow Figure 5-6 Motor torque-time diagram and associated speed-time diagram 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 102: Torque-Speed Requirements
Configuration 5.2 Configuring workflow 5.2.7 Torque-speed requirements Fulfilling the torque-speed requirements If the selected torque motor cannot fulfill the torque-speed requirements, the following options are available: ● Larger motor If an operating point in the range A is required, a motor with a larger diameter and/or longer length is required (see motor 2 in the following diagram).
Page 103: Checking The Moments Of Inertia
Configuration 5.2 Configuring workflow ● Field weakening operation If an operating point in range C is required, then the motor must be operated in the field weakening range (see the following diagram). Advantage: Significantly higher speeds are possible. Disadvantage: The torques available are very low. A lower current is required, refer to the description for field weakening operation in Chapter "Technical data and characteristics"...
Page 104: Selecting The Drive System Components For The Power Connection
• To dampen the oscillations we recommend the use of the associated Active Interface Module or an HFD reactor with damping resistor. For specific details, refer to the documentation of the drive system being used or contact your local Siemens office. Note The corresponding Active Interface Module or the appropriate HFD line reactor must be used to operate the Active Line Module controlled infeed unit.
Page 105: Calculation Of The Required Infeed
Configuration 5.2 Configuring workflow 5.2.10 Calculation of the required infeed Dimensioning the Active Infeed Use the drive's power balance to dimension the Active Infeed. The first important quantity to know is the mechanical power P to be produced on the mech motor shaft.
Page 106: Examples
Configuration 5.3 Examples Examples Note The data used here may deviate from the values specified in "Technical data and characteristics". This does not affect the configuration procedure, however. General conditions for positioning within a defined period ● Moment of inertia in kgm : J = 5.1 kg m moved cylindrical mass m = 30 kg with equivalent radius r = 0.583 m;...
Page 107 Configuration 5.3 Examples The following must be determined: ● Suitable torque motor ● Angular velocity ω in rad/s or speed n in rpm ● Angular acceleration α in rad/s The shape of the traversing profile is not stipulated, but the angle to be traversed and the duration are specified for this.
Page 108 Configuration 5.3 Examples Table 5- 2 Functions of the individual sections in the traversing profile Section I Section II α (t) = α α (t) = - α ω (t) = α t ω (t) = - α t + α t φ...
Page 109 Configuration 5.3 Examples The following applies for the required acceleration torque: = (J + J ) • α Since the moment of inertia J for the 1FW6 motor is not known at the time of configuring, then initially J = 0 kgm must be assumed.
Page 110 Configuration 5.3 Examples Specified constraints for constant turning over a long period ● Constant speed 1200 rpm A load torque of 220 Nm occurs due to the machining process. Because machining takes several minutes, the necessary motor torque must be on or below the S1 characteristic in the torque-speed diagram with field weakening.
Page 111: Mounting
Configuration 5.4 Mounting Periodic duty cycle (S3 mode) The motor can repeat a drive operation any number of times (e.g. the positioning operation described above), in which M > M intermittently occurs, if there are sufficiently long intervals in which the windings are de-energized between the load phases. Also see Section "Intermittent duty S3"...
Page 112 Configuration 5.4 Mounting WARNING Risk of rotor permanent magnets causing crushing injuries The forces of attraction of magnetic rotors act on materials that can be magnetized. The forces of attraction increase significantly close to the rotor. The response threshold of 3 mT for risk of injury through attraction and causing a projectile effect is reached at a distance of 100 mm (Directive 2013/35/EU).
Page 113 Configuration 5.4 Mounting Note Installation device Because of the numerous installation situations and installation constraints, it is not possible to specify a general joining fixture. NOTICE Destruction of the motor If you fix the stator at both ends, this can result in significant material deformation in the machine structure due to thermal expansion.
Page 114 Configuration 5.4 Mounting WARNING Electrical shock hazard Every movement of the rotor compared with the stator and vice versa induces a voltage at the stator power connections. When the motor is switched on, the stator power connections are also at a specific voltage. If you use defective cable ports, you could suffer an electric shock.
Page 115: Forces That Occur Between The Stator And Rotor
Configuration 5.4 Mounting 5.4.2 Forces that occur between the stator and rotor Radial and axial forces Figure 5-12 Active forces when stators and rotors are installed Rotor with permanent magnets Stator Axial attractive force Radial attractive force Radial forces between the stator and rotor The following table shows the active radial forces, in N per 0.1 mm centering error, between the stator and rotor.
Page 116 Configuration 5.4 Mounting Example For a torque motor 1FW6092-2PC010-xxxx (active part length 100 mm) the eccentricity is, for example, 0.15 mm. The active radial force as a result of this centering error is, therefore: Axial forces between the stator and rotor Table 5- 4 Axial forces in N between the stator and rotor during installation 1FW6092...
Page 117: Specification Of The Installation Side
Configuration 5.4 Mounting 5.4.3 Specification of the installation side Permissible installation side ① DE flange ② NDE flange with cable outlet Figure 5-13 DE flange and NDE flange on the stator 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 118 Configuration 5.4 Mounting The following table shows which stators you can install on which side. Table 5- 5 Permissible installation side Article No. DE flange NDE flange 1FW6092-xxC05-2Exx 1FW6092-xxC05-4Fxx 1FW6092-xxC10-4Fxx 1FW6092-xxC10-8Fxx 1FW6092-xxC15-6Axx 1FW6092-xxC15-8Fxx 1FW6132-xxC05-3Axx 1FW6132-xxC05-6Axx 1FW6132-xxC10-6Axx 1FW6132-xxC10-2Pxx 1FW6132-xxC15-6Axx 1FW6132-xxC15-2Pxx 1FW6152-xxC05-3Axx 1FW6152-xxC05-6Ax 1FW6152-xxC10-6Axx 1FW6152-xxC10-2Pxx...
Page 119 Configuration 5.4 Mounting ① NDE flange with cable outlet Figure 5-14 Restricted screw-on area on the NDE flange of the stator ① DE flange ② NDE flange Figure 5-15 DE flange and NDE flange on the stator You may only mount the rotors for transmitting the output load at the DE flange. The drilling pattern on the NDE flange is only suitable for lower strength requirements (e.g.
Page 120 Configuration 5.4 Mounting ① ④ Stator Screw-on area for the rotor ② ⑤ Rotor Active center of the rotor ③ ⑥ Screw-on area for the stator Active center of the stator Figure 5-16 DE flange of stator and rotor are installed on the same side, example ①...
Page 121 Configuration 5.4 Mounting Figure 5-18 Mounting 1FW6092, 1FW6132 and 1FW6152 rotors 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 122 Configuration 5.4 Mounting Figure 5-19 Mounting 1FW6192 and 1FW6232 rotors 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 123: Specifications For Mounting Torque Motors
Configuration 5.4 Mounting 5.4.4 Specifications for mounting torque motors Mounting system Consider the following when mounting the torque motor on the axis structure: ● Only use new, unused fixing screws. ● Consider types of screws with property classes according to the following table. ●...
Page 124: Procedure When Installing The Motor
Configuration 5.4 Mounting Table 5- 6 Depths of engagement, screw types and tightening torques for stators and rotors Frame size Component Depth of engagement in mm Screw type Tightening torque (with property in Nm Min. required Max. admissible class) for μ = 0.1 1FW6092 Stator...
Page 125 Configuration 5.4 Mounting Procedure 1. Prepare the mounting surfaces of the components to be installed and the machine as follows: – Carefully remove machining debris, e.g. metal chips, dirt and foreign particles. – This point only applies to motors with cooling jacket: Debur and round off any interior drill holes (e.g.
Page 126 Configuration 5.4 Mounting 4. Join the stator and rotor. WARNING Danger of crushing If you join the stator and rotor manually, there is a danger of crushing. • Use suitable joining tools and materials for joining. NOTICE Damage to stator and rotor The stator and rotor must not touch during joining because damage may occur.
Page 127: Cooler Connection
Configuration 5.4 Mounting 5.4.6 Cooler connection The connectors can generally be installed using standard tools. First determine the sum of the pressure losses of the individual cooling components and the associated piping. Compare the result with the cooling capacity of the cooling unit. 5.4.6.1 Cooler connection for motors with a cooling jacket You must implement cooler connection for motors with the cooling method "jacket cooling"...
Page 128 Configuration 5.4 Mounting ① ⑤ Customer enclosure Rotor ② ⑥ O-rings Connection block 1 for the electrical connection ③ ⑦ Water cooling Connection block 2 for the electrical connection ④ ⑧ Stator Inlet or return Figure 5-20 Cooler connection for 1FW6092 (example) 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 129 Configuration 5.4 Mounting All dimensions in mm Figure 5-21 Dimensions of cooler connection 1FW6092 All dimensions in mm Figure 5-22 Dimensions of cooler connection 1FW6132 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 130 Configuration 5.4 Mounting Cooler connection for 1FW6152 In the case of the 1FW6152, the inlet and return for the coolant must be located directly above the electrical connection with a signal cable. ① ⑤ Customer enclosure Rotor ② ⑥ O-rings Connection block 1 for the electrical connection ③...
Page 131: Cooler Connection For Motors With Integrated Cooling
Configuration 5.4 Mounting All dimensions in mm Figure 5-24 Dimensions of cooler connection 1FW6152 5.4.6.2 Cooler connection for motors with integrated cooling For built-in torque motors with integrated cooling, no alterations need to be made on the machine construction for connecting the cooler. You can directly connect the cooler using fittings (1/8"...
Page 132 Configuration 5.4 Mounting The cooling connection adapter, which can be ordered as an option, can be connected via a 1/4" pipe thread (DIN 2999) either axially or radially outside. Note Cooling principle Every cooler has an inlet and a return. As far as cooling is concerned, it does not make any difference in which direction the coolant flows through the cooling circuit.
Page 133 Configuration 5.4 Mounting Cooler connection for 1FW619x and 1FW623x ① Stator ② Inlet or return for main cooler ③ Inlet or return for precision cooler All dimensions in mm Figure 5-26 Cooler connection plate for 1FW619x and 1FW623x 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 134 Configuration 5.4 Mounting Figure 5-27 Axial cooler connection with cooling connection adapter (option) for 1FW619x, 1FW623x 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 135 Configuration 5.4 Mounting Figure 5-28 Outer radial cooler connection with cooling connection adapter (option) for 1FW619x, 1FW623x 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 136 Configuration 5.4 Mounting Figure 5-29 Cooling connection adapter (option) for 1FW619x, 1FW623x 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 137: Hoses For The Cooling System
For a list of companies from whom you can obtain connectors and accessories for cooling systems, see the appendix. Note We cannot guarantee the composition, nature, state, or quality of non-Siemens products. Read the detailed text in "Manufacturer recommendations" in the appendix. 5.4.6.4...
Page 138 Configuration 5.4 Mounting Figure 5-30 Mounting the cooling connection adapter, 1FW619x, 1FW623x 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 139: Checking The Work Performed
Configuration 5.4 Mounting 5.4.7 Checking the work performed Checking the mounting work After installation has been completed, check that the rotor can freely rotate. Note that with short-circuited motor phases, the rotor is difficult to turn - even if no mechanical resistance is otherwise present.
Page 140 Configuration 5.4 Mounting 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 141: Technical Data And Characteristics
Technical data and characteristics The technical data and characteristics for the 1FW6 High Speed built-in torque motors are stated in this chapter. This data collection provides the motor data required for configuration and contains a number of additional data for more detailed calculations for detailed analyses and problem analyses.
Page 142 Technical data and characteristics 6.1 Explanations Boundary conditions Converter DC link voltage (direct voltage value). Comment: U is the maximum permissible converter output voltage. a max Maximum inlet temperature of the water cooler for the main cooler and precision VORL cooler if the motor is to be utilized up to its rated torque M .
Page 143 Technical data and characteristics 6.1 Explanations Thermal static torque when the current is unevenly distributed across the three motor lines. An uneven current load occurs in the following operating modes: • Standstill • Operation with short cyclic rotations (< 1 pole pitch) •...
Page 144 Technical data and characteristics 6.1 Explanations Number of pole pairs of the motor. Cogging torque. This is the torque generated by the interaction between the laminated core and permanent magnets at the air gap in stators that have been disconnected from the power supply. The cogging torque can be calculated as follows: Here, a to a...
Page 145 Technical data and characteristics 6.1 Explanations Figure 6-2 Sample characteristic "Temperature increase of the coolant between the inlet and return flow circuit of the main cooler" Δp Coolant pressure drop between the inlet and return flow circuit of the main cooler with volume flow H,MIN The main and precision coolers for motors with integrated cooling are connected in...
Page 146 Technical data and characteristics 6.1 Explanations Data for precision motor cooler Maximum heat loss dissipated by the precision cooler when the motor is utilized up P,MAX to its rated torque M and at rated temperature T Recommended minimum volume flow rate in the precision cooler to achieve a P,MIN minimum temperature increase on the mounting surface of the stator with respect to T...
Page 147: Explanations Of The Characteristic Curves
Technical data and characteristics 6.1 Explanations 6.1.2 Explanations of the characteristic curves Torque-speed diagram with field weakening S1 duty S1 duty with field weakening S3 duty, cycle duration should not exceed 10% of the thermal time constant t S3 duty with field weakening, cycle duration should not exceed 10% of the thermal time constant t Voltage limit characteristic Limit characteristic for S1 duty Voltage limit characteristic with field weakening...
Page 148 Technical data and characteristics 6.1 Explanations For the SINAMICS S120 drive system, as a result of the field weakening function, when the "voltage limiting characteristic" is reached, then the voltage induced in the motor winding is automatically compensated. As a consequence, the speed range of a motor can be extended without requiring a larger power module.
Page 149: Data Sheets And Characteristics
Technical data and characteristics 6.2 Data sheets and characteristics Data sheets and characteristics Table 6- 1 Color coding of the M-n characteristics in the diagrams Color Resulting DC link voltage Converter output voltage Permissible line supply SINAMICS S120 (rms value) U voltage Line Module a max...
Page 150: 1Fw6092-Xxxxx-Xxxx
Technical data and characteristics 6.2 Data sheets and characteristics 6.2.1 1FW6092-xxxxx-xxxx Data sheet 1FW6092-xxC05-xxxx Table 6- 2 1FW6092-xxC05-2Exx, 1FW6092-xxC05-4Fxx *) Technical data Symbol Unit -xxC05-2Exx -xxC05-4Fxx *) 1FW6092 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque...
Page 151 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC05-2Exx -xxC05-4Fxx *) 1FW6092 Data for main motor cooler Maximum dissipated thermal power 3.05 2.99 H,MAX Recommended minimum volume flow rate l/min H,MIN ΔT Coolant temperature rise 7.45 7.29 Δp...
Page 152 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6092-xxC05-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 153 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 154 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 155 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6092-xxC10-xxxx Table 6- 3 1FW6092-xxC10-4Fxx, 1FW6092-xxC10-8Fxx *) Technical data Symbol Unit -xxC10-4Fxx -xxC10-8Fxx *) 1FW6092 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque...
Page 156 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC10-4Fxx -xxC10-8Fxx *) 1FW6092 Data for main motor cooler Maximum dissipated thermal power 5.05 5.01 H,MAX Recommended minimum volume flow rate l/min 9.21 9.21 H,MIN ΔT Coolant temperature rise 7.83 Δp Pressure drop...
Page 157 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6092-xxC10-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 158 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 159 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 160 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6092-xxC15-xxxx Table 6- 4 1FW6092-xxC15-6Axx, 1FW6092-xxC15-8Fxx *) Technical data Symbol Unit -xxC15-6Axx -xxC15-8Fxx *) 1FW6092 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque...
Page 161 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC15-6Axx -xxC15-8Fxx *) 1FW6092 Data for main motor cooler Maximum dissipated thermal power 7.13 H,MAX Recommended minimum volume flow rate l/min 12.1 12.1 H,MIN ΔT Coolant temperature rise 8.49 8.58 Δp...
Page 162 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6092-xxC15-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 163 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 164 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 165: 1Fw6132-Xxxxx-Xxxx
Technical data and characteristics 6.2 Data sheets and characteristics 6.2.2 1FW6132-xxxxx-xxxx Data sheet 1FW6132-xxC05-xxxx Table 6- 5 1FW6132-xxC05-3Axx, 1FW6132-xxC05-6Axx *) Technical data Symbol Unit -xxC05-3Axx -xxC05-6Axx *) 1FW6132 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque...
Page 166 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC05-3Axx -xxC05-6Axx *) 1FW6132 Data for main motor cooler Maximum dissipated thermal power 2.89 2.89 H,MAX Recommended minimum volume flow rate l/min H,MIN ΔT Coolant temperature rise 5.14 5.14 Δp...
Page 167 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6132-xxC05-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 168 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 169 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 170 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6132-xxC10-xxxx Table 6- 6 1FW6132-xxC10-6Axx, 1FW6132-xxC10-2Pxx *) Technical data Symbol Unit -xxC10-6Axx -xxC10-2Pxx *) 1FW6132 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque...
Page 171 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC10-6Axx -xxC10-2Pxx *) 1FW6132 Data for main motor cooler Maximum dissipated thermal power 4.72 4.72 H,MAX Recommended minimum volume flow rate l/min H,MIN ΔT Coolant temperature rise 4.85 4.85 Δp...
Page 172 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6132-xxC10-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 173 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 174 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 175 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6132-xxC15-xxxx Table 6- 7 1FW6132-xxC15-6Axx, 1FW6132-xxC15-2Pxx Technical data Symbol Unit -xxC15-6Axx -xxC15-2Pxx 1FW6132 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque Rated current...
Page 176 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC15-6Axx -xxC15-2Pxx 1FW6132 Data for main motor cooler Maximum dissipated thermal power 6.58 6.58 H,MAX Recommended minimum volume flow rate l/min 19.5 19.5 H,MIN ΔT Coolant temperature rise 4.85 4.85 Δp...
Page 177 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6132-xxC15-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 178 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 179 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 180: 1Fw6152-Xxxxx-Xxxx
Technical data and characteristics 6.2 Data sheets and characteristics 6.2.3 1FW6152-xxxxx-xxxx Data sheet 1FW6152-xxC05-xxxx Table 6- 8 1FW6152-xxC05-3Axx, 1FW6152-xxC05-6Axx *) Technical data Symbol Unit -xxC05-3Axx -xxC05-6Axx *) 1FW60152 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque...
Page 181 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC05-3Axx -xxC05-6Axx *) 1FW60152 Data for main motor cooler Maximum dissipated thermal power 4.58 4.31 H,MAX Recommended minimum volume flow rate l/min 8.87 8.87 H,MIN ΔT Coolant temperature rise 7.43 6.99 Δp...
Page 182 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6152-xxC05-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 183 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 184 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 185 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6152-xxC10-xxxx Table 6- 9 1FW6152-xxC10-6Axx, 1FW6152-xxC10-2Pxx *) Technical data Symbol Unit -xxC10-6Axx -xxC10-2Pxx *) 1FW6152 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque...
Page 186 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC10-6Axx -xxC10-2Pxx *) 1FW6152 Data for main motor cooler Maximum dissipated thermal power 7.15 7.15 H,MAX Recommended minimum volume flow rate l/min 14.7 14.7 H,MIN ΔT Coolant temperature rise 6.99 6.99 Δp...
Page 187 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6152-xxC10-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 188 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 189 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 190 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6152-xxC15-xxxx Table 6- 10 1FW6152-xxC15-8Fxx, 1FW6152-xxC15-2Pxx Technical data Symbol Unit -xxC15-8Fxx -xxC15-2Pxx 1FW6152 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque 1610...
Page 191 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC15-8Fxx -xxC15-2Pxx 1FW6152 Data for main motor cooler Maximum dissipated thermal power 10.6 9.97 H,MAX Recommended minimum volume flow rate l/min 18.7 18.7 H,MIN ΔT Coolant temperature rise 8.12 7.66 Δp...
Page 192 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6152-xxC15-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 193 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 194 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 195: 1Fw6192-Xxxxx-Xxxx
Technical data and characteristics 6.2 Data sheets and characteristics 6.2.4 1FW6192-xxxxx-xxxx Data sheet 1FW6192-xxC05-xxxx Table 6- 11 1FW6192-xxC05-4Fxx, 1FW6192-xxC05-8Fxx Technical data Symbol Unit -xxC05-4Fxx -xxC05-8Fxx 1FW6192 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque...
Page 196 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC05-4Fxx -xxC05-8Fxx 1FW6192 Data for main motor cooler *) Maximum dissipated thermal power H,MAX Recommended minimum volume flow rate l/min 8.32 8.32 H,MIN ΔT Coolant temperature rise 7.44 7.43 Δp...
Page 197 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6192-xxC05-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 198 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 199 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 200 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6192-xxC10-xxxx Table 6- 12 1FW6192-xxC10-8Fxx, 1FW6192-xxC10-2Pxx Technical data Symbol Unit -xxC10-8Fxx -xxC10-2Pxx 1FW6192 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque 1700...
Page 201 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC10-8Fxx -xxC10-2Pxx 1FW6192 Data for main motor cooler *) Maximum dissipated thermal power 7.04 H,MAX Recommended minimum volume flow rate l/min 10.4 10.4 H,MIN ΔT Coolant temperature rise 9.76 9.56 Δp...
Page 202 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6192-xxC10-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 203 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 204 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 205 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6192-xxC15-xxxx Table 6- 13 1FW6192-xxC15-8Fxx, 1FW6192-xxC15-0Wxx Technical data Symbol Unit -xxC15-8Fxx -xxC15-0Wxx 1FW6192 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque 2570...
Page 206 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC15-8Fxx -xxC15-0Wxx 1FW6192 Data for main motor cooler *) Maximum dissipated thermal power 9.78 9.78 H,MAX Recommended minimum volume flow rate l/min 13.7 13.7 H,MIN ΔT Coolant temperature rise 10.3 10.3 Δp...
Page 207 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6192-xxC15-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 208 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 209 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 210 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6192-xxC20-xxxx Table 6- 14 1FW6192-xxC20-8Fxx, 1FW6192-xxC20-0Wxx Technical data Symbol Unit -xxC20-8Fxx -xxC20-0Wxx 1FW6192 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque 3440...
Page 211 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC20-8Fxx -xxC20-0Wxx 1FW6192 Data for main motor cooler *) Maximum dissipated thermal power 12.6 12.6 H,MAX Recommended minimum volume flow rate l/min 14.6 14.6 H,MIN ΔT Coolant temperature rise 12.5 12.5 Δp...
Page 212 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6192-xxC20-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 213 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 214 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 215: 1Fw6232-Xxxxx-Xxxx
Technical data and characteristics 6.2 Data sheets and characteristics 6.2.5 1FW6232-xxxxx-xxxx Data sheet 1FW6232-xxC05-xxxx Table 6- 15 1FW6232-xxC05-6Axx, 1FW6232-xxC05-8Fxx Technical data Symbol Unit -xxC05-6Axx -xxC05-8Fxx 1FW6232 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque...
Page 216 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC05-6Axx -xxC05-8Fxx 1FW6232 Data for main motor cooler *) Maximum dissipated thermal power 4.58 4.61 H,MAX Recommended minimum volume flow rate l/min 8.01 8.01 H,MIN ΔT Coolant temperature rise 8.22 8.28 Δp...
Page 217 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6232-xxC05-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 218 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 219 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 220 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6232-xxC10-xxxx Table 6- 16 1FW6232-xxC10-2Pxx, 1FW6232-xxC10-0Wxx Technical data Symbol Unit -xxC10-2Pxx -xxC10-0Wxx 1FW6232 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque 2120...
Page 221 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC10-2Pxx -xxC10-0Wxx 1FW6232 Data for main motor cooler *) Maximum dissipated thermal power 7.72 7.54 H,MAX Recommended minimum volume flow rate l/min 13.2 13.2 H,MIN ΔT Coolant temperature rise 8.38 8.19 Δp...
Page 222 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6232-xxC10-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 223 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 224 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 225 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6232-xxC15-xxxx Table 6- 17 1FW6232-xxC15-2Pxx, 1FW6232-xxC15-0Wxx Technical data Symbol Unit -xxC15-2Pxx -xxC15-0Wxx 1FW6232 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque 3210...
Page 226 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC15-2Pxx -xxC15-0Wxx 1FW6232 Data for main motor cooler *) Maximum dissipated thermal power 10.7 10.5 H,MAX Recommended minimum volume flow rate l/min 14.7 14.7 H,MIN ΔT Coolant temperature rise 10.5 10.3 Δp...
Page 227 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6232-xxC15-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 228 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 229 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 230 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet 1FW6232-xxC20-xxxx Table 6- 18 1FW6232-xxC20-2Pxx, 1FW6232-xxC20-0Wxx Technical data Symbol Unit -xxC20-2Pxx -xxC20-0Wxx 1FW6232 Boundary conditions DC link voltage Water cooling inlet temperature °C VORL Rated temperature of winding °C Data at the rated operating point Rated torque 4310...
Page 231 Technical data and characteristics 6.2 Data sheets and characteristics Technical data Symbol Unit -xxC20-2Pxx -xxC20-0Wxx 1FW6232 Data for main motor cooler *) Maximum dissipated thermal power 13.9 13.5 H,MAX Recommended minimum volume flow rate l/min 15.3 15.3 H,MIN ΔT Coolant temperature rise 12.7 Δp Pressure drop...
Page 232 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FW6232-xxC20-xxxx Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 233 Technical data and characteristics 6.2 Data sheets and characteristics Torque versus speed Torque versus speed 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 234 Technical data and characteristics 6.2 Data sheets and characteristics Short-circuit braking torque versus speed Δp Main cooler - pressure losses versus volume flow rate 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 235: Preparation For Use
Preparation for use WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to permanent magnet fields. • Observe the information in Chapter "Danger from strong magnetic fields (Page 32)". Also retain the original packaging of the stators and rotors and the spacer film.
Page 236 Preparation for use 7.1 Transporting WARNING Incorrect packaging, storage and/or incorrect transport Risk of death, injury and/or material damage can occur if the devices are packed, stored, or transported incorrectly. • Always follow the safety instructions for storage and transport. •...
Page 237: Transporting
Preparation for use 7.1 Transporting Transporting Note UN number for permanent magnets UN number 2807 is allocated to permit magnets as hazardous item. When shipping products that contain permanent magnets by sea or road, no additional packaging measures are required for protection against magnetic fields. 7.1.1 Ambient conditions for transportation Based on EN 60721-3-2 (for transportation)
Page 238: Packaging Specifications For Transport By Air
Preparation for use 7.1 Transporting 7.1.2 Packaging specifications for transport by air When transporting products containing permanent magnets by air, the maximum permissible magnetic field strengths specified by the appropriate IATA Packing Instruction must not be exceeded. Special measures may be required so that these products can be shipped. Above a certain magnetic field strength, shipping requires that you notify the relevant authorities and appropriately label the products.
Page 239: Storage
Preparation for use 7.2 Storage Storage 7.2.1 Ambient conditions for long-term storage Based on EN 60721-3-1 (for long-term storage) Table 7- 6 Climatic ambient conditions Lower air temperature limit: - 5 °C (deviates from 3K3) Upper air temperature limit: + 40 °C Lower relative humidity limit: Upper relative humidity limit: Rate of temperature fluctuations:...
Page 240: Storage In Rooms And Protection Against Humidity
Preparation for use 7.2 Storage 7.2.2 Storage in rooms and protection against humidity The motors can be stored for up to two years under the following conditions: Storing indoors ● Apply a preservation agent (e.g. Tectyl) to bare external components if this has not already been carried out in the factory.
Page 241: Electrical Connection
Electrical connection NOTICE Destruction of the motor if it is directly connected to the three-phase line supply The motor will be destroyed if it is directly connected to the three-phase line supply. • Only operate the motors with the appropriately configured converters. WARNING Risk of electric shock If you connect the voltage to the stator as individual component, then there is a risk of...
Page 242 Electrical connection WARNING Electrical shock hazard Every movement of the rotor compared with the stator and vice versa induces a voltage at the stator power connections. When the motor is switched on, the stator power connections are also at a specific voltage. If you use defective cable ports, you could suffer an electric shock.
Page 243 Electrical connection WARNING Electric shock caused by high leakage currents When touching conductive parts of the machine, high leakage currents can result in an electric shock. • For high leakage currents, observe the increased requirements placed on the protective conductor. The requirements are laid down in standards EN 61800-5-1 and EN 60204-1. •...
Page 244: Permissible Line System Types
Electrical connection 8.1 Permissible line system types Permissible line system types Permissible line system types and voltages The following table shows the permissible line voltages of TN line supply systems for the motors. Table 8- 1 Permissible line voltages of TN line supply systems, resulting DC link voltages and converter output voltages Permissible line sup- Resulting DC link voltage U...
Page 245 Electrical connection 8.2 Motor circuit diagram The following table shows which circuit diagram applies to which motor. Figure 8-1 Circuit diagram A Figure 8-2 Circuit diagram B Note Temp-S for circuit diagram B If you operate motors of type "circuit diagram B" electrically in parallel, the series connection of the temperature monitoring circuits Temp-S is not permissible.
Page 246 Electrical connection 8.2 Motor circuit diagram Table 8- 2 Assignment of the motor types to the circuit diagram Motor type Circuit diagram 1FW6092-xxC05-2Exx 1FW6092-xxC05-4Fxx 1FW6092-xxC10-4Fxx 1FW6092-xxC10-8Fxx 1FW6092-xxC15-6Axx 1FW6092-xxC15-8Fxx 1FW6132-xxC05-3Axx 1FW6132-xxC05-6Axx 1FW6132-xxC10-6Axx 1FW6132-xxC10-2Pxx 1FW6132-xxC15-6Axx 1FW6132-xxC15-2Pxx 1FW6152-xxC05-3Axx 1FW6152-xxC05-6Axx 1FW6152-xxC10-6Axx 1FW6152-xxC10-2Pxx 1FW6152-xxC15-8Fxx 1FW6152-xxC15-2Pxx 1FW6192-xxC05-4Fxx 1FW6192-xxC05-8Fxx 1FW6192-xxC10-8Fxx...
Page 247: System Integration
Electrical connection 8.3 System integration System integration 8.3.1 Drive system Components The drive system that feeds a motor comprises an infeed module, a power module and a control module. For the SINAMICS S120 drive system, these modules are called "Line Modules", "Motor Modules"...
Page 248 Electrical connection 8.3 System integration The following diagram shows an example of a motor integrated into a system with the connection of Temp-S, Temp-F and an incremental encoder (sin/cos 1 V ) via SME120. Figure 8-4 System integration with SME120 (example) The following diagram shows an example of a motor integrated into a system with Temp-S and Temp-F connected via TM120 and SMC20.
Page 249 Electrical connection 8.3 System integration The following diagram shows an example of a motor integrated into a system with the connection of Temp-S and Temp-F via TM120. A DRIVE-CLiQ encoder is connected directly to the TM120. Figure 8-6 System integration with TM120 (example) Requirements ●...
Page 250: Sensor Module Sme12X
• To dampen the oscillations we recommend the use of the associated Active Interface Module or an HFD reactor with damping resistor. For specific details, refer to the documentation of the drive system being used or contact your local Siemens office. Note The corresponding Active Interface Module or the appropriate HFD line reactor must be used to operate the Active Line Module controlled infeed unit.
Page 251: Tm120 Terminal Module
Electrical connection 8.3 System integration 8.3.3 TM120 Terminal Module The TM120 Terminal Module is a module for evaluating temperature signals. The temperature sensors in the motor do not have safe electrical separation in order to achieve better thermal contact to the motor winding. Terminal Module TM120 evaluates the temperature sensors with safe electrical separation.
Page 252 Electrical connection 8.3 System integration Connection variants The connection variants for the electrical connection are shown below: ● Power connection for the phases U, V, W in single or double version, depending on the motor ● Connection of signal cable TF for the temperature sensors Temp-S and Temp-F ●...
Page 253: Data Of The Power Cable On The Stator
Electrical connection 8.3 System integration 8.3.6 Data of the power cable on the stator Table 8- 4 Data of the power cable on the stator Motor type Power Max. No. of cores x Min. bending Max. height of connection diameter "d1" cross-section radius "R1"...
Page 254 Electrical connection 8.3 System integration Motor type Power Max. No. of cores x Min. bending Max. height of connection diameter "d1" cross-section radius "R1" sleeve "C1" in mm in mm in mm in mm 1FW6192-xxC05-8Fxx Single 3x(1x16) + M10 for PE (1x16) single cores 1FW6192-xxC10-8Fxx...
Page 255: Power Connection
Electrical connection 8.3 System integration Table 8- 5 Data for the signal cable on the stator Motor type Max. No. of cores (signal cores) x cross-section Min. bending Height diameter "d2" + no. of cores (PE) x cross-section in mm radius "R2"...
Page 256: Signal Connection
Electrical connection 8.3 System integration Connection assignment Table 8- 6 Power connection for torque motor Converter Torque motor/stator For information on connecting the power, also refer to the diagrams relating to "System integration". The rotor rotates clockwise if the torque motor is connected to phase sequence U, V, W.
Page 257 Electrical connection 8.3 System integration Temperature sensor connection - standard Connect the signal cable as follows: ● Using a plug connector at the SME12x (Sensor Module External) ● With open cable ends at the TM120 The SME12x or the TM120 is connected to the converter via DRIVE-CLiQ. Refer to the diagrams for "System integration (Page 245)"...
Page 258: Shielding, Grounding, And Equipotential Bonding
• Connect the power cable shield at the shield connection of the power module. Note Apply the EMC installation guideline of the converter manufacturer. For Siemens converters, this is available under document order No. 6FC5297-□AD30-0□P□. 1FW6 High Speed built-in torque motors...
Page 259: Requirements For The Motor Supply Cables
Electrical connection 8.3 System integration Note Single-core power cables without protective earth With 1FW6 built-in torque motors featuring single-core power cables without a PE cable, a connection point is provided for the PE. Connect a separate protective conductor cable to this connection point. Pay attention to the specified cross section for direct connection to the power unit.
Page 260 Electrical connection 8.3 System integration NOTICE Damage to cables Cables subject to high acceleration rates can wear more quickly. The cables permanently connected to the motor cannot be replaced if they are damaged. • Observe the permissible acceleration rates for the cables. •...
Page 261: Installation Drawings/Dimension Drawings
Installation drawings/Dimension drawings Installation situation for motors with a cooling jacket Design information for installation hole and O ring ● Provide insertion inclines: Minimum length Z at 15°: 3 mm, at 20°: 2 mm, edges rounded and polished Debur and round inside holes (cooling water connections) ●...
Page 262 Installation drawings/Dimension drawings 9.2 Information on the installation drawings Installation dimensions For the design, pay special attention to the following dimensions. External diameter of stators L_St Stator length Internal diameter of rotors L_RO Rotor length Internal diameter of stator Figure 9-2 Diameter and length 1FW6092, 1FW6132 and 1FW6152 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 263 Installation drawings/Dimension drawings 9.2 Information on the installation drawings External diameter of stators L_St Stator length Internal diameter of rotors L_RO Rotor length Internal diameter of stator Figure 9-3 Diameter and length 1FW6192 and 1FW6232 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 264 9.2 Information on the installation drawings Note Motor dimensions Siemens reserves the right to change the motor dimensions as part of design improvements without prior notification. The dimension drawings provided in this documentation, therefore, may not necessarily be up to date.
Page 265: Installation Drawings/Dimension Drawings 1Fw6092
Installation drawings/Dimension drawings 9.3 Installation drawings/Dimension drawings 1FW6092 Installation drawings/Dimension drawings 1FW6092 Figure 9-5 1FW6092-8PCxx-xxB3 stator with single axial cable outlet 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 266 Installation drawings/Dimension drawings 9.3 Installation drawings/Dimension drawings 1FW6092 Figure 9-6 1FW6092-8PCxx-xxB3 stator with double axial cable outlet 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 267 Installation drawings/Dimension drawings 9.3 Installation drawings/Dimension drawings 1FW6092 Figure 9-7 1FW6092 rotor 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 268: Installation Drawings/Dimension Drawings 1Fw6132
Installation drawings/Dimension drawings 9.4 Installation drawings/Dimension drawings 1FW6132 Installation drawings/Dimension drawings 1FW6132 Figure 9-8 1FW6132-8PCxx-xxB3 stator with single axial cable outlet 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 269 Installation drawings/Dimension drawings 9.4 Installation drawings/Dimension drawings 1FW6132 Figure 9-9 1FW6132-8PCxx-xxB3 stator with double axial cable outlet 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 270 Installation drawings/Dimension drawings 9.4 Installation drawings/Dimension drawings 1FW6132 Figure 9-10 1FW6132 rotor 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 271: Installation Drawings/Dimension Drawings 1Fw6152
Installation drawings/Dimension drawings 9.5 Installation drawings/Dimension drawings 1FW6152 Installation drawings/Dimension drawings 1FW6152 Figure 9-11 1FW6152-8PCxx-xxB3 stator with single axial cable outlet 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 272 Installation drawings/Dimension drawings 9.5 Installation drawings/Dimension drawings 1FW6152 Figure 9-12 1FW6152-8PCxx-xxB3 stator with double axial cable outlet 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 273 Installation drawings/Dimension drawings 9.5 Installation drawings/Dimension drawings 1FW6152 Figure 9-13 1FW6152 rotor 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 274: Installation Drawings/Dimension Drawings 1Fw6192
Installation drawings/Dimension drawings 9.6 Installation drawings/Dimension drawings 1FW6192 Installation drawings/Dimension drawings 1FW6192 Figure 9-14 1FW6192-8WCxx-xxB3 stator with axial cable outlet 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 275 Installation drawings/Dimension drawings 9.6 Installation drawings/Dimension drawings 1FW6192 Figure 9-15 1FW6192-8VCxx-xxB3 stator with radial cable outlet 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 276 Installation drawings/Dimension drawings 9.6 Installation drawings/Dimension drawings 1FW6192 Figure 9-16 1FW6192 rotor 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 277: Installation Drawings/Dimension Drawings 1Fw6232
Installation drawings/Dimension drawings 9.7 Installation drawings/Dimension drawings 1FW6232 Installation drawings/Dimension drawings 1FW6232 Figure 9-17 1FW6232-8WCxx-xxB3 stator with axial cable outlet 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 278 Installation drawings/Dimension drawings 9.7 Installation drawings/Dimension drawings 1FW6232 Figure 9-18 1FW6232-8VCxx-xxB3 stator with radial cable outlet 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 279 Installation drawings/Dimension drawings 9.7 Installation drawings/Dimension drawings 1FW6232 Figure 9-19 1FW6232 rotor 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 280 Installation drawings/Dimension drawings 9.7 Installation drawings/Dimension drawings 1FW6232 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 281: Coupled Motors
The motors are then electrically connected in parallel, and operate in the parallel mode. If you have any questions about this, contact your local Siemens office. For example, you can obtain information about optimally engineering or dimensioning drive systems with torque motors operating in parallel.
Page 282: Master And Stoker
Coupled motors 10.2 Master and stoker 10.2 Master and stoker The first motor in an axis is called the "master". The master defines the positive direction of rotation of the axis. The second and each additional motor are called "stokers". The following definitions also apply to each additional stoker.
Page 283: Machine Design And Adjustment Of The Phase Angle
Coupled motors 10.3 Machine design and adjustment of the phase angle Power connection Table 10- 1 Power connection when two torque motors are operated in parallel Motor Module Master Stoker Stoker Tandem arrangement Janus arrangement 10.3 Machine design and adjustment of the phase angle Each rotation of the mounted rotor induces the 3-phase EMF of the motor in the stator phase windings.
Page 284 Coupled motors 10.3 Machine design and adjustment of the phase angle Master Stoker Stator Reference mark at the stator (various forms depending on the motor) Rotor Reference mark at the rotor Figure 10-1 Reference marks for 1FW6 built-in torque motors (schematic) The phase angles have been correctly adjusted if the following state is reached while the axis is rotating in operation: The reference marks of all rotors are always aligned at the same point in time with the...
Page 285: Connection Examples For Parallel Operation
• Adjust the phase angle as specified. If you have any questions about this, contact your local Siemens office. For example, you can obtain information about optimally engineering or dimensioning drive systems with torque motors operating in parallel.
Page 286 Coupled motors 10.4 Connection examples for parallel operation Figure 10-2 Connecting the PTC 130 °C via SME12x 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 287 Coupled motors 10.4 Connection examples for parallel operation Figure 10-3 Connecting the PTC 130 °C via TM120 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 288 Coupled motors 10.4 Connection examples for parallel operation 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...
Page 289: Appendix
This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. A.1.1 Supply sources for connection components and accessories for heat-exchanger...
Page 290: Supply Sources For Cooling Systems
Appendix A.1 Recommended manufacturers A.1.2 Supply sources for cooling systems Pfannenberg GmbH www.pfannenberg.com BKW Kälte-Wärme-Versorgungstechnik GmbH www.bkw-kuema.de Helmut Schimpke Industriekühlanlagen GmbH + Co. KG www.schimpke.de Hydac International GmbH www.hydac.com Rittal GmbH & Co. KG www.rittal.de A.1.3 Supply sources for anti-corrosion agents TYFOROP CHEMIE GmbH Anti-corrosion protection: www.tyfo.de...
Page 291: List Of Abbreviations
Appendix A.2 List of abbreviations List of abbreviations Binding national health and safety at work regulations in Germany, accident pre- vention regulations Communauté Européenne Deutsches Institut für Normung (German standards organization) DRIVE-CLiQ Electromagnetic compatibility Electromotive force Europäische Norm (European standard) European Union High-frequency damping Hardware...
Page 292: Environmental Compatibility
Appendix A.3 Environmental compatibility Environmental compatibility A.3.1 Environmental compatibility during production ● The packaging material is made primarily from cardboard. ● Energy consumption during production was optimized. ● Production has low emission levels. A.3.2 Disposal Recycling and disposal For environmentally-friendly recycling and disposal of your old device, please contact a company certified for the disposal of waste electrical and electronic equipment, and dispose of the old device as prescribed in the respective country of use.
Page 293: Disposing Of 1Fw6 Rotors
Appendix A.3 Environmental compatibility Main constituents of a proper disposal procedure ● Complete demagnetization of the components that contain permanent magnets ● Components that are to be recycled should be separated into: – Electronics scrap (e.g. encoder electronics, Sensor Modules) –...
Page 294: Disposal Of Packaging
Appendix A.3 Environmental compatibility A.3.2.3 Disposal of packaging Packaging materials and disposal The packaging and packing aids we use contain no problematic materials. With the exception of wooden materials, they can all be recycled and should always be disposed of for reuse.
Page 295: Index
Index Coolant Provision, 57 Water properties, 57 Cooler connection method, 125 Accidents Cooling, 36, 53 First aid, 35 Cooling circuits, 54 Accuracy, 26 Maintenance, 68 Ambient conditions, 39 Cooling medium Anti-corrosion protection, 58 Anti-corrosion agent properties, 58 Area of application, 28 General properties, 57 Axial forces, 114 Cooling method, 36...
Page 296 Index Motor installation, 109 Mounting system, 121 Encoder system, 78 Precautions, 109 Environmental compatibility, 290 Screw material, 121 Evaluation Tightening torques, 121 Temp-F, Temp-S, 72 Motor type, 36 Mounting system, 121 Fastening hole, 262 Field weakening, 145 Noise emission, 60 Formula abbreviations, 139 Operating mode Grounding, 256...
Page 297 Index Siemens Service Center, 5 SMC20 Sensor Module Cabinet-Mounted, 249 Uninterrupted duty, 91 STARTER, 87 Use for the intended purpose, 28 Stoker, 280 Storage, 234 System integration, 245 Vibration response, 59 Voltage Protection Module VPM, 103 Tandem arrangement, 280 Technical data...
Page 298 Index 1FW6 High Speed built-in torque motors Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3...

This manual is also suitable for:

1fw6092–2pc15–6ab3 1fw6192–2vc05–8fb3 1fw6160–1ba00–0aa0

Siemens SIMOTICS T-1FW6 Series Configuration Manual

1 Fundamental Safety Instructions

2 Description of the Motor

3 Mechanical Properties

4 Motor Components and Options

5 Configuration

6 Technical Data and Characteristics

7 Preparation for Use

8 Electrical Connection

9 Installation Drawings/Dimension Drawings

10 Coupled Motors

Appendix

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