Dreamline UNIDOOR MADRID D245872MB01 Series Installation Instructions Manual

Shower door and inline panel

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S
D
HOWER
OOR AND
PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION
Model #:
D245872MB01-##
## = Finish:
09 = Satin Black
left-hand swing door, right-hand inline panel installation shown
IMPORTANT!
DreamLine
reserves the right to alter, modify or redesign products at any time without prior notice for the
®
purpose of product improvement and customer experience. Please refer to the model's web page on
DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional
product details.
Do Not Return Product to the Store. Contact DreamLine® with any questions
UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019
UNIDOOR MADRID
I
NLINE
P
I
ANEL
NSTALLATION
1-866-731-2244
I
NSTRUCTIONS
©2019 DreamLine® All Rights Reserved

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Summary of Contents for Dreamline UNIDOOR MADRID D245872MB01 Series

  • Page 1 ® purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details. Do Not Return Product to the Store. Contact DreamLine® with any questions...
  • Page 2 For best results, squeegee the glass after each use and dry with a soft cloth. Record the following purchase information for your records or in the event you need to contact DreamLine ® Purchase Order...
  • Page 3: Table Of Contents

    Table of Contents Section Title Page # ® ClearMax Coating Information — Warnings and General Preparation Required Reinforcement Information Unidoor Glass-to-Wall Hinge and Handle Location Model Specific Preparation Tools Detailed Diagram of Shower Door and Inline Panel Components Parts List Installation Steps 10-36 PVC Hinge Spacer Information (if necessary)
  • Page 4: Warnings And General Preparation

    • • DreamLine® reserves the right to alter, modify or redesign products any time without After opening all boxes and packages, read this introduction carefully. Check that all the prior notice for product improvement and customer experience. Please refer to the items are included in the package by marking off the components on the “Detailed...
  • Page 5: Required Reinforcement Information

    Required Reinforcement Information Install DOUBLE STUDS install 2”×6” WOOD BLOCKING between the studs on the Door side where the Hinge Assemblies (#05) will attach to the wall. 64-1/8” (1629mm) from threshold UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019...
  • Page 6: Unidoor Glass-To-Wall Hinge And Handle Location

    UNIDOOR Glass-to-Wall Hinge and Handle Location 7-7/8” (200mm) 31-3/4” (806.5mm) UNIDOOR DOOR GLASS 2” (50mm) 55-5/8” 8” handle holes (1413mm) (203mm) 72” (1829mm) from threshold 31-3/4” 64-1/8” (806.5mm) (1629mm) 32-3/8” from threshold (822.3mm) from threshold 7-7/8” 8-1/2” (200mm) (216mm) GLASS from threshold SPACE 5/8”...
  • Page 7: Model Specific Preparation

    Model Specific Preparation REQUIRED: 5/8” minimum threshold 1/2” Out-of-Plumb Adjustment within ±0.0 ±0.0 the u-channel; Verify Leave corner threshold and walls protectors on the with a level glass until it is necessary to remove them! Threshold must be 5/8” level minimum at threshold ±0.0...
  • Page 8: Tools

    Diagram on page 7; and packing list in this manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any NOTE parts are damaged or missing, please contact DreamLine for replacement. The shipping ®...
  • Page 9: Detailed Diagram Of Shower Door And Inline Panel Components

    Detailed Diagram of Shower Door and Inline Panel Components (left-swing door & right-hand inline panel installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 10: Parts List

    Parts List UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019...
  • Page 11 Parts List UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019...
  • Page 12: Installation Steps

    Tools Needed remove them. Always protect the bottom edge and corners of the glass from damage which could lead to breakage and/or serious personal injury. © 2019 DreamLine® All Rights Reserved...
  • Page 13: Pvc Hinge Spacer Information (If Necessary)

    Only use spacer(s) as of minor out-of-plumb conditions on the necessary behind one NOTE hinge-side wall. Unnecessary use of the PVC Hinge Spacers could reduce the required opening size for hinge, not both. the door glass. © 2019 DreamLine® All Rights Reserved...
  • Page 14 Use the 72” (1829 mm) 180° Inline Strike Vinyl (#19) (packaged with the Inline Panel Glass) as a height reference to be sure that the Door Glass height will match the Inline Panel height at 72” (1829 mm). © 2019 DreamLine® All Rights Reserved...
  • Page 15 ◾drill a Ø1/4”(6mm) hole up to the stud, drill an before securing them to the wall with the Ø1/8”(3mm) pilot hole into the stud and use ST5.5×70mm Countersunk Screws (#04) the ST5.5 x 70mm Countersunk Screws (#04). (see pg 11) © 2019 DreamLine® All Rights Reserved...
  • Page 16 Fig 4 Tools Needed Refer to the Hinge Assembly Adjustment Procedure on page 20 to adjust the closing angle of the Hinge Assemblies (#05) after NOTE the door glass has been installed. © 2019 DreamLine® All Rights Reserved...
  • Page 17: Handle Installation

    M6×18 Flat Head Screw 3 pcs 02.6 02.9 Conical Screw Lock Bushing 02.1 02.10 M6×18 Flat Head Screw Cap Do Not attempt to lift the Door Glass using the Handle! Parts Needed Tools Needed Fig 5a © 2019 DreamLine® All Rights Reserved...
  • Page 18 Cap with an Allen key. Fig 5b left-swing door installation shown To prevent glass-to-metal contact, ensure the vinyl gaskets (#02.6) and PVC screw Tools Needed sleeves (#02.7) are present between the Handle (#02.1/02.3) and the Door Glass (#01). © 2019 DreamLine® All Rights Reserved...
  • Page 19: Bottom Sweep Vinyl Installation

    Door Glass (#01). Fig 6a Fig 6b Parts Needed Fig 6c Tools Needed Press the Bottom Sweep Vinyl Seal (#07) onto NOTE the bottom edge of the Door Glass (#01). © 2019 DreamLine® All Rights Reserved...
  • Page 20: Hinge Side Vinyl Seal Installation

    Hinge Side Vinyl Seal Installation Cut the Hinge Side Vinyl Seal (#06) into three sections with a razor utility knife and notch according to the diagram below to fit around the hinges and sweep NOTE vinyl to prevent leakage. Fig 7a 7”...
  • Page 21 Hinge Side Vinyl Seal Installation Fig 7b (left-swing door installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 22: Hinge Assembly Adjustment Procedure

    • The Door Glass will now self-center to the new chosen closed position setting set screws To prevent water leakage, adjust the Hinge Assemblies (#05) to overclose so the Tools Needed Door Glass (#01) creates a tight seal with the 180° Inline Strike Vinyl (#19). © 2019 DreamLine® All Rights Reserved...
  • Page 23 Door Glass: hold the Door Glass parallel with the outside of the threshold (and at a 90º angle from the hinge-side wall) and mark a reference line on the threshold. Fig 8 Tools Needed (left-swing door for right-hand inline panel installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 24 Glass Width (W) Glass Height (H) Parts Needed Tools Needed Fig 9 © 2019 DreamLine® All Rights Reserved...
  • Page 25 Out-of-plumb at the bottom the U-channel (+1/2” max), wall is then: out-of Glass Width + 3/16” + (A) -plumb <-If Less than 90° = Finished cut length Tools Needed Plumb line © 2019 DreamLine® All Rights Reserved...
  • Page 26 Glass Height H (-) 13/16” = V (see note below) Fig 11 Cut the vertical U-channel to 71” Use a metal file to NOTE deburr the cut end for a standard 72” model height Parts Needed Tools Needed © 2019 DreamLine® All Rights Reserved...
  • Page 27 Fig 12a Fig 12b 2” (50.8mm) Parts Needed Cut several 2”- 3” pieces of the PVC Glass Spacer 0.5mm (#28). Tools Needed DO NOT install one long continuous piece into the Bottom U-Channel (#29) © 2019 DreamLine® All Rights Reserved...
  • Page 28 Note that the strike vinyl will extend above the panel glass for now but will get notched in Step #22 to fit around the Bottom U-channel (#29) so that it will be flush with the top of the panel glass. © 2019 DreamLine® All Rights Reserved...
  • Page 29 Door Glass. (Fig 14.3) Tools Needed The Vertical U-Channel (#09) will allow for up to 1/2” of out-of-plumb adjustment. NOTE Use a level to confirm that the Inline Panel Glass (#11) is installed plumb and level. © 2019 DreamLine® All Rights Reserved...
  • Page 30 Fig 15b Fig 15c Fig 15a Remove the PVC Glass Spacers 0.5mm (#28) from the Bottom NOTE U-Channel (#29). (Fig 15c) These must be reinstalled in Step #19. (left swing door,/right-hand inline panel installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 31 Ø1/8” (3mm) pilot hole into the stud drill a Ø5/16”(7mm) hole and insert the Wall Anchors (#13) and use the ST4.2 x 40mm Countersunk Screws (#23). and use the ST4.2 x 40mm Countersunk Screw (#23) © 2019 DreamLine® All Rights Reserved...
  • Page 32 To prevent damage to the glass, be sure that the screws are fully NOTE countersunk and that the screw heads do not stick up above the Tools Needed surface of the U-Channel. (left swing door/right-hand inline panel installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 33 Fig 18 Parts Needed Tools Needed (left swing door/right-hand inline panel installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 34 (51mm - 76mm) pieces of the PVC Glass Spacer 0.5mm (#28) into the NOTE Tools Needed Bottom U-Channel (#29) to protect the bottom edge of the glass. (Fig 19.3) (left swing door/right-hand inline panel installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 35 Fig 20 Tools Needed (left swing door/right-hand inline panel installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 36: Towel Bar Installation

    To prevent glass-to-metal contact, be sure the vinyl gaskets and PVC screw sleeves are present between the Towel Bar Assembly (#32) and the Door Glass (#01). Tools Needed (left swing door/right-hand inline panel installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 37: 180º Strike Vinyl Installation

    Inline Strike Vinyl (#19) when closed. Sweep Vinyl Inside shower Fig 22a Parts Needed NOTE Cut inner aspect only Sweep Vinyl Tools Needed Inside shower Fig 22b (left swing door/right-hand inline panel installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 38 The surfaces need to be clean and free of debris before applying silicone. NOTE Hours Fig 23 Allow 24 hours for the silicone to cure before using shower. Tools Needed (left swing door/right-hand inline panel installation shown) © 2019 DreamLine® All Rights Reserved...
  • Page 39: Product Maintenance

    To maximize the life of your door, it is important to regularly inspect the glass and other hardware for misalignment, proper attachment, NOTE and/or damage. Contact DreamLine with any questions or concerns. ® UNIDOOR MADRID Maintenance Checklist ◻...
  • Page 40: Troubleshooting

    Suggested Solution •Check all shipping/packaging material for missing parts/components. Missing Parts •If not found, contact DreamLine Customer Support [1-866-731-2244] to order factory part replacement. •Remove the vinyl seals (including the sweep vinyl) from the Door Glass (#01) and place two 5/8” shims under the door glass. Remove the backplates of the Hinge Assemblies (#05).
  • Page 41: Factory Parts Information

    BOLD digit indicates finish: *L-Strike vinyl only used for single door installation 2 or 9= Satin Black Contact Support@DreamLine.com for Part replacement, installation assistance or additional information. Complete Warranty information is available on DreamLine.com. © 2019 DreamLine® All Rights Reserved...
  • Page 42 NOTES: ©2019 DreamLine® All Rights Reserved...
  • Page 43 NOTES: ©2019 DreamLine® All Rights Reserved...
  • Page 44 TEL: 866-731-2244 FAX: 866-857-3638 DREAMLINE.COM For more information on DreamLine Shower Doors and Enclosures please visit DreamLine.com ® ©2019 DreamLine® All Rights Reserved...

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