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Nordson Tribomatic II Instruction Sheet

Nordson Tribomatic II Instruction Sheet

Demonstration unit control module
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Tribomatic
1. Introduction
2. Setup
Item
Connection Points
1
10-mm tubing connector
2
10-mm tubing connector
3
6-mm tubing connector
4
6-mm tubing connector
5
Threaded stud
6
6-pin receptacle
7
5-pin receptacle
1996 Nordson Corporation
All rights reserved
II Demonstration Unit Control Module
This instruction sheet covers the Tribomatic II demonstration unit control
module. It includes unit setup and operation instructions, troubleshooting
procedures, and parts lists.
If you need more information on your Tribomatic II demonstration unit,
please contact your Nordson representative.
1. Remove the gun, powder pump, hopper, cables, hoses, and air tubing
from the case.
2. Install the pump on the pump adapter as described in the pump and
hopper manuals.
3. Connect the gun, pump, and hopper to the control module. Refer to
Table 1 and Figure 1 for the connection points and their functions.
Item numbers correspond to callouts in
Table 1 Control Module Connection Points and Functions
Fluidizing air to feed hopper. Use blue 10-mm tubing labeled H.
Supply air. 7 bar (100 psi) maximum pressure. Use blue 10-mm
tubing.
Diffuser air to gun diffuser. Use blue 6-mm tubing labeled A.
Flow-rate air-to powder pump. Use black 6-mm tubing labeled F.
Ground wire to earth ground.
Cable from gun.
Power cord to 110120 VAC, 50/60 Hz, 1
NOTE: To use a different voltage, you must reset switches S3 and
S4 on the circuit board. Refer to Figure 2 for the switch locations.
Function
106 967A
Issued 1/96
Instruction Sheet
P/N 106 967A
Figure
1.
grounded outlet.
Manual 37-23

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Summary of Contents for Nordson Tribomatic II

  • Page 1 It includes unit setup and operation instructions, troubleshooting procedures, and parts lists. If you need more information on your Tribomatic II demonstration unit, please contact your Nordson representative. 1. Remove the gun, powder pump, hopper, cables, hoses, and air tubing 2.
  • Page 2 Tribomatic II Demonstration Unit Control Module 2. Setup (contd.) OUTPUT WARNING POW R INPUT Do not disconnect while circuit is live unless location is known to be non–hazardous 3723001A Fig. 1 Control module connections The demonstration unit is set to use 110120 VAC at the factory. To use 3.
  • Page 3 Tribomatic II Demonstration Unit Control Module 3. Input-Voltage Switch Settings (contd.) 3723002A Fig. 2 Input-voltage switch settings Refer to Figure 3 and Table 3 for control functions, locations, and initial 4. Control Functions and settings. Adjust the controls until the gun is spraying powder and the Settings parts are being coated to your satisfaction.
  • Page 4 Tribomatic II Demonstration Unit Control Module 4. Control Functions and Settings (contd.) 3723003A Fig. 3 Control locations Manual 37-23 106 967A 1996 Nordson Corporation All rights reserved Issued 1/96...
  • Page 5: Troubleshooting

    Tribomatic II Demonstration Unit Control Module WARNING: Allow only qualified personnel to perform the 5. Troubleshooting following tasks. Follow the safety instructions in this document and all other related documentation. WARNING: Electrical power must be on to check voltages. Perform these procedures carefully. Use insulated tools.
  • Page 6 Tribomatic II Demonstration Unit Control Module 5. Troubleshooting (contd.) Problem Possible Cause Corrective Action Powder does not spray Gun cable or trigger malfunction Check cable and trigger switch as (no air output), powder described in gun manual. LED off, power LED on Blown fuse F2 Replace fuse F2 with 250-volt, 0.05-amp...
  • Page 7 Tribomatic II Demonstration Unit Control Module 5. Troubleshooting (contd.) Problem Possible Cause Corrective Action 11. Powder flows when unit S7 set to CONT (continuous) Set S7 to TRIG (trigger). is turned on, gun not triggered Gun trigger switch stuck in closed Check switch.
  • Page 8 Tribomatic II Demonstration Unit Control Module 5. Troubleshooting (contd.) 3723004A Fig. 4 Circuit board connectors, switches, and fuses Manual 37-23 106 967A 1996 Nordson Corporation All rights reserved Issued 1/96...
  • Page 9 Tribomatic II Demonstration Unit Control Module 5. Troubleshooting (contd.) Circuit board Line Brown Brown Neutral Blue Blue Power cable Green/yellow Ground Green/yellow Ground Alarm Black External Trigger Green/Yellow White Blue Brown Power Receptacle White Black Power Receptacle (External View) Yellow...
  • Page 10 Tribomatic II Demonstration Unit Control Module 5. Troubleshooting (contd.) Diffuser air regulator Flow–rate air regulator Manifold Fluidizing air regulator 3723006A Fig. 6 Air tubing diagram Manual 37-23 106 967A 1996 Nordson Corporation All rights reserved Issued 1/96...
  • Page 11: Miscellaneous Parts

    Tribomatic II Demonstration Unit Control Module The following parts lists cover only the control module and the parts 6. Parts necessary to connect the module to the gun, pump, power supply, air supply, and ground. If you need parts for the gun, pump, or hopper, refer to the Parts sections in their manuals.
  • Page 12: Control Module Parts

    Tribomatic II Demonstration Unit Control Module See Figure 7. Control Module Parts Item Part Description Quantity Note 173 088 Manifold, pneumatic output, 3-gauge, w/auxiliary 900 586 Tubing, polyethylene, 6 mm, blue 972 840 Tee, male run, 6-mm tube x -in. BSPT 981 145 Screw, pan head, 1024 x 0.500 in.
  • Page 13 Tribomatic II Demonstration Unit Control Module Control Module Parts (contd.) Item Part Description Quantity Note 130 625 Receptacle, input, 5-wire, male (power) 933 343 Connector, plug, 5-position (power) 141 497 Receptacle, input, gun 939 122 Seal, conduit fitting, -in. 984 526 Nut, lock, -in.
  • Page 14 Tribomatic II Demonstration Unit Control Module See Figure 8. Pneumatic Output Module Parts Item Part Description Quantity Note — 173 088 Manifold, pneumatic output, 3-gauge, w/auxiliary S Connector, male, 10-mm tube x 972 841 -in. BSPT S Manifold body, 3-valve...
  • Page 15 Tribomatic II Demonstration Unit Control Module Pneumatic Output Module Parts (contd.) 3723008A Fig. 8 Pneumatic output manifold Nordson, the Nordson logo and Tribomatic are registered trademarks of Nordson Corporation. 1996 Nordson Corporation 106 967A Manual 37-23 All rights reserved Issued 1/96...
  • Page 16 Tribomatic II Demonstration Unit Control Module Manual 37-23 106 967A 1996 Nordson Corporation All rights reserved Issued 1/96...