Nordson Auto-Flo II Customer Product Manual

Nordson Auto-Flo II Customer Product Manual

Automatic dispense valves
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t
Auto-Flo
II
Automatic Dispense Valves
Customer Product Manual
Part 1104010−04
Issued 02/19
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com/finishing for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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  • Page 1 Customer Product Manual Part 1104010−04 Issued 02/19 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com/finishing for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
  • Page 2: Table Of Contents

    ......Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2012. No part of this document may be inquiries about its products.
  • Page 3 Added standalone heater block assembly instructions, added manifold heater block assembly instructions, added information for heater block assemblies 1606151 and 1606152, added manifold information for 1609339, added kit number 1614223 02/19 Added low wattage guns and heaters for PLC controllers Part 1104010−04 E 2018 Nordson Corporation...
  • Page 4 Change Record Part 1104010−04 E 2018 Nordson Corporation...
  • Page 5: Safety

    While operating manual spray guns, make sure you are grounded. Wear electrically conductive gloves or Use of Nordson equipment in ways other than those a grounding strap connected to the gun handle or described in the documentation supplied with the other true earth ground.
  • Page 6: High-Pressure Fluids

    Auto-Flo II Automatic Dispense Valves High-Pressure Fluids Ground all conductive equipment. Use only grounded air and fluid hoses. Check equipment and High-pressure fluids, unless they are safely contained, workpiece grounding devices regularly. Resistance to ground must not exceed one megohm.
  • Page 7: Action In The Event Of A Malfunction

    Auto-Flo II Automatic Dispense Valves Action in the Event of a Malfunction If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps: Disconnect and lock out system electrical power. Close hydraulic and pneumatic shutoff valves and relieve pressures.
  • Page 8: Description

    The TCU maintains coating material at the desired NOTE: Throughout the remainder of this manual application temperature by monitoring the the Auto-Flo II Dispense Valve is referred to as the temperature conditioned water that flows through dispense valve. the water ports in the valve body.
  • Page 9: Specifications

    Auto-Flo II Automatic Dispense Valves Specifications Refer to the following paragraphs for specifications. General Dimensions See Figure 2. Approximate Weight, oz (kg) XD: 23 (0.649), Standard: 18 (0.508) Maximum static fluid 5000 (345) pressure rating, psi (bar) Actuating air pressure, psi (bar) 60−120 (4−8)
  • Page 10: Standalone Dispense Valve

    Auto-Flo II Automatic Dispense Valves Standalone Dispense Valve See Figure 3 for standalone dispensing valve mounting specifications. 1.170 in. (29.7 mm) 0.625 in. (15.8 mm) 0.500 in. 0.610 in. (12.7 mm) (15.5 mm) 3.31 in. (84.07 mm) 0.874 in. (22.2 mm) 1.60 in.
  • Page 11: Manifold-Mount Dispense Valve

    Auto-Flo II Automatic Dispense Valves Manifold-Mount Dispense Valve See Figure 4 Two holes for temperature conditioning fittings (2) are for specifications when mounting the located below the mounting holes. If the manifold mount dispensing valve on a manifold. In addition to drilling the...
  • Page 12: Water Requirements For Temperature Conditioning

    Auto-Flo II Automatic Dispense Valves Water Requirements for Biocide Water Treatment Temperature Conditioning Do not use the following Biocides: The temperature conditioning section is oxidizers, such as chlorine, bromine, hydrogen constructed of the following materials. Always refer peroxide, iodine, ozone, etc.
  • Page 13 Auto-Flo II Automatic Dispense Valves Table 1 Water Types Water Description 1. Distilled No minerals and chemicals Lacks the nutrients necessary to support biological growth and the minerals that wear away at system components Neutral nature reduces interaction with additives used to protect the system...
  • Page 14: Installation

    Auto-Flo II Automatic Dispense Valves Installation Standalone Dispense Valve 1. See Figure 5. Insert the dowel pins (10) into the dispense valve. Installation procedures are provided for standalone and manifold mount dispense valves. 2. Install the dispense valve to the applicable fixture (11) using the screws (4).
  • Page 15: Manifold Mount Dispense Valve

    Auto-Flo II Automatic Dispense Valves Manifold Mount Dispense Valve 2. Install the dispense valve to the manifold using the screws (3). Tighten the screws to Refer to Manifold Mount in the Specifications 60 in.-lb (6.7 N•m). Section for mounting specifications if necessary.
  • Page 16: Heater Block Assembly

    Auto-Flo gun. Tighten the screws to 60 in.-lb (6.7 N•m). 2. See Figure 7. Insert the dowel pins (3) into the Refer to the Auto-Flo II Heater Block Assemblies heater block (4). Instruction Sheet for servicing instructions. 3. Align insulator plate (2) over dowel pins and attach to heater block (4).
  • Page 17: Manifold Heater Block Assembly

    (3) on the heater block and install the M6 screw (5) to secure. Use the following instructions to install the manifold heater block assembly to the Auto-Flo II system. 4. Tighten the screws to 60 in.-lb (6.7 N•m). Refer to Manifold-Mount Dispense Valve in the...
  • Page 18: Select A Nozzle

    Auto-Flo II Automatic Dispense Valves Select a Nozzle Nozzle selection depends on the type of material being dispensed, the desired bead size, and the production rate requirements. CAUTION: Lubricate the dispense valve threads with a lubricant that is compatible with the dispense material to prevent the nozzle nut from becoming glued to them.
  • Page 19: Operation

    Auto-Flo II Automatic Dispense Valves Operation How to Clear a Blocked Nozzle 1. Shut off air pressure to the material unloader. WARNING: Allow only qualified personnel 2. Bleed off residual pressure through the in-line to perform the following tasks. Follow the pressure relief valve in the material supply line.
  • Page 20: Maintenance

    If you cannot safety instructions in this document and all solve the problem with the information given here, other related documentation. contact your local Nordson representative for help. Problem Possible Cause Corrective Action Leaking around Dirty or damaged metal sealing Clean the nozzle if dirty.
  • Page 21: Repair

    Auto-Flo II Automatic Dispense Valves Repair WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. System or material pressurized. Relieve pressure. Failure to observe this warning may result in serious injury or death.
  • Page 22: Parts

    Auto-Flo II Automatic Dispense Valves Parts To order parts, call the Nordson Customer Service Center or a local Nordson representative. Standalone Dispense Valves The following standalone dispense valves are available. Standard Standalone Dispense Valves See Figure 11 and the following parts list.
  • Page 23 Auto-Flo II Automatic Dispense Valves Item Part Part Description Quantity — 1089554 — GUN, Auto-Flo, standalone — — 1089555 GUN, Auto-Flo, standalone, with locator 982386 982386 S SCREW, socket, M5 x 35 900464 900464 S ADHESIVE, Loctite 242, blue, removable, 50 m...
  • Page 24: Xd Standalone Dispense Valves

    Auto-Flo II Automatic Dispense Valves XD Standalone Dispense Valves See Figure 12 and the following parts list. THIS PART IS SHIPPED LOOSE WITH THE DISPENSE VALVE. APPLICATION SPECIFIC − NOT INCLUDED WITH THE ASSEMBLY. Figure 12 XD Standalone Dispense Valve Parts Part 1104010−04...
  • Page 25 Auto-Flo II Automatic Dispense Valves Item Part Part Description Quantity — 1092956 — GUN, Auto-Flo XD, standalone — — 1092957 GUN, Auto-Flo XD, standalone, with locator 982171 982171 S SCREW, socket, M5 x 60 1086179 1086179 S CAP, air, piston, Auto-Flo, 1/8 NPT...
  • Page 26: Manifold-Mount Dispense Valves

    Auto-Flo II Automatic Dispense Valves Manifold-Mount Dispense Valves The following manifold mount dispense valves are available. Standard Manifold-Mount Dispense Valves See Figure 13 and the following parts list. THIS PART IS SHIPPED LOOSE WITH THE DISPENSE VALVE. Figure 13 Standard Manifold Mount Dispense Valve Parts Part 1104010−04...
  • Page 27 Auto-Flo II Automatic Dispense Valves Item Part Part Description Quantity Note — 1089560 — GUN, Auto-Flo, manifold — — 1089561 GUN, Auto-Flo, manifold, with locator 982386 982386 S SCREW, socket, M5 x 35 900464 900464 S ADHESIVE, Loctite 242, blue, removable, 50 m...
  • Page 28: Xd Manifold Mount Dispense Valves

    Auto-Flo II Automatic Dispense Valves XD Manifold Mount Dispense Valves See Figure 14 and the following parts list. THIS PART IS SHIPPED LOOSE WITH THE DISPENSE VALVE. Figure 14 XD Manifold Dispense Valve Parts Part 1104010−04 E 2018 Nordson Corporation...
  • Page 29 Auto-Flo II Automatic Dispense Valves Item Part Part Description Quantity — 1092921 — GUN, Auto-Flo XD, manifold — — 1093075 GUN, Auto-Flo XD, manifold, with locator 982171 982171 S SCREW, socket, M5 x 60 1086179 1086179 S CAP, air, piston, Auto-Flo, 1/8 NPT...
  • Page 30: Dispense Valve Options

    Auto-Flo II Automatic Dispense Valves Dispense Valve Options Refer to the Auto-Flo II Heater Block Assemblies instruction sheet for servicing instructions. Heater Block Assembly See Figure 15 and the following parts list. 10013624 Figure 15 Heater Block Assembly Parts Part 1104010−04...
  • Page 31 Auto-Flo II Automatic Dispense Valves Item Part Part Part Part Description Quantity — 1606151 — — — HEATER BLOCK ASSEMBLY, Auto-Flo, 120 V — — 1615107 — — HEATER BLOCK ASSEMBLY, Auto-Flo, 120 V, low wattage — — HEATER BLOCK ASSEMBLY, —...
  • Page 32: In-Line Manifold Heater Block Assembly

    Auto-Flo II Automatic Dispense Valves In-Line Manifold Heater Block Assembly See Figure 16 and the following parts list. AUTO−FLO GUN BOTTOM VIEW SHOWN FOR REFERENCE ONLY PART OF ITEM 2 Figure 16 In-Line Heater Block Assembly Parts Part 1104010−04 E 2018 Nordson Corporation...
  • Page 33 Auto-Flo II Automatic Dispense Valves Item Part Part Description Quantity Note 1609339 — MANIFOLD, Auto−Flo, in-line, − heated, 120 V − — 1611704 MANIFOLD, Auto−Flo, in-line, heated, 120V, low wattage 1609375 1609375 S BODY, manifold, Auto−Flo, in-line, heated 1609379 1609379 S CORDSET, manifold, heated, Auto−Flo, 120 V...
  • Page 34: Dual Piston Kit, 40 Psi, Auto-Flo Ii

    Auto-Flo II Automatic Dispense Valves Dual Piston Kit, 40 psi, Auto-Flo II See Figure 17 and the following parts list. This kit is used with standard manifold-mount dispense valves or XD manifold-mount dispense valves. THESE ITEMS NOT INCLUDED WITH KIT, SHOWN FOR REFERENCE...

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