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Customer Product Manual Part 1104010−04 Issued 02/19 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com/finishing for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
......Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2012. No part of this document may be inquiries about its products.
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Added standalone heater block assembly instructions, added manifold heater block assembly instructions, added information for heater block assemblies 1606151 and 1606152, added manifold information for 1609339, added kit number 1614223 02/19 Added low wattage guns and heaters for PLC controllers Part 1104010−04 E 2018 Nordson Corporation...
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Change Record Part 1104010−04 E 2018 Nordson Corporation...
While operating manual spray guns, make sure you are grounded. Wear electrically conductive gloves or Use of Nordson equipment in ways other than those a grounding strap connected to the gun handle or described in the documentation supplied with the other true earth ground.
Auto-Flo II Automatic Dispense Valves High-Pressure Fluids Ground all conductive equipment. Use only grounded air and fluid hoses. Check equipment and High-pressure fluids, unless they are safely contained, workpiece grounding devices regularly. Resistance to ground must not exceed one megohm.
Auto-Flo II Automatic Dispense Valves Action in the Event of a Malfunction If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps: Disconnect and lock out system electrical power. Close hydraulic and pneumatic shutoff valves and relieve pressures.
The TCU maintains coating material at the desired NOTE: Throughout the remainder of this manual application temperature by monitoring the the Auto-Flo II Dispense Valve is referred to as the temperature conditioned water that flows through dispense valve. the water ports in the valve body.
Auto-Flo II Automatic Dispense Valves Specifications Refer to the following paragraphs for specifications. General Dimensions See Figure 2. Approximate Weight, oz (kg) XD: 23 (0.649), Standard: 18 (0.508) Maximum static fluid 5000 (345) pressure rating, psi (bar) Actuating air pressure, psi (bar) 60−120 (4−8)
Auto-Flo II Automatic Dispense Valves Standalone Dispense Valve See Figure 3 for standalone dispensing valve mounting specifications. 1.170 in. (29.7 mm) 0.625 in. (15.8 mm) 0.500 in. 0.610 in. (12.7 mm) (15.5 mm) 3.31 in. (84.07 mm) 0.874 in. (22.2 mm) 1.60 in.
Auto-Flo II Automatic Dispense Valves Manifold-Mount Dispense Valve See Figure 4 Two holes for temperature conditioning fittings (2) are for specifications when mounting the located below the mounting holes. If the manifold mount dispensing valve on a manifold. In addition to drilling the...
Auto-Flo II Automatic Dispense Valves Water Requirements for Biocide Water Treatment Temperature Conditioning Do not use the following Biocides: The temperature conditioning section is oxidizers, such as chlorine, bromine, hydrogen constructed of the following materials. Always refer peroxide, iodine, ozone, etc.
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Auto-Flo II Automatic Dispense Valves Table 1 Water Types Water Description 1. Distilled No minerals and chemicals Lacks the nutrients necessary to support biological growth and the minerals that wear away at system components Neutral nature reduces interaction with additives used to protect the system...
Auto-Flo II Automatic Dispense Valves Installation Standalone Dispense Valve 1. See Figure 5. Insert the dowel pins (10) into the dispense valve. Installation procedures are provided for standalone and manifold mount dispense valves. 2. Install the dispense valve to the applicable fixture (11) using the screws (4).
Auto-Flo II Automatic Dispense Valves Manifold Mount Dispense Valve 2. Install the dispense valve to the manifold using the screws (3). Tighten the screws to Refer to Manifold Mount in the Specifications 60 in.-lb (6.7 N•m). Section for mounting specifications if necessary.
Auto-Flo gun. Tighten the screws to 60 in.-lb (6.7 N•m). 2. See Figure 7. Insert the dowel pins (3) into the Refer to the Auto-Flo II Heater Block Assemblies heater block (4). Instruction Sheet for servicing instructions. 3. Align insulator plate (2) over dowel pins and attach to heater block (4).
(3) on the heater block and install the M6 screw (5) to secure. Use the following instructions to install the manifold heater block assembly to the Auto-Flo II system. 4. Tighten the screws to 60 in.-lb (6.7 N•m). Refer to Manifold-Mount Dispense Valve in the...
Auto-Flo II Automatic Dispense Valves Select a Nozzle Nozzle selection depends on the type of material being dispensed, the desired bead size, and the production rate requirements. CAUTION: Lubricate the dispense valve threads with a lubricant that is compatible with the dispense material to prevent the nozzle nut from becoming glued to them.
Auto-Flo II Automatic Dispense Valves Operation How to Clear a Blocked Nozzle 1. Shut off air pressure to the material unloader. WARNING: Allow only qualified personnel 2. Bleed off residual pressure through the in-line to perform the following tasks. Follow the pressure relief valve in the material supply line.
If you cannot safety instructions in this document and all solve the problem with the information given here, other related documentation. contact your local Nordson representative for help. Problem Possible Cause Corrective Action Leaking around Dirty or damaged metal sealing Clean the nozzle if dirty.
Auto-Flo II Automatic Dispense Valves Repair WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. System or material pressurized. Relieve pressure. Failure to observe this warning may result in serious injury or death.
Auto-Flo II Automatic Dispense Valves Parts To order parts, call the Nordson Customer Service Center or a local Nordson representative. Standalone Dispense Valves The following standalone dispense valves are available. Standard Standalone Dispense Valves See Figure 11 and the following parts list.
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Auto-Flo II Automatic Dispense Valves Item Part Part Description Quantity — 1089554 — GUN, Auto-Flo, standalone — — 1089555 GUN, Auto-Flo, standalone, with locator 982386 982386 S SCREW, socket, M5 x 35 900464 900464 S ADHESIVE, Loctite 242, blue, removable, 50 m...
Auto-Flo II Automatic Dispense Valves XD Standalone Dispense Valves See Figure 12 and the following parts list. THIS PART IS SHIPPED LOOSE WITH THE DISPENSE VALVE. APPLICATION SPECIFIC − NOT INCLUDED WITH THE ASSEMBLY. Figure 12 XD Standalone Dispense Valve Parts Part 1104010−04...
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Auto-Flo II Automatic Dispense Valves Item Part Part Description Quantity — 1092956 — GUN, Auto-Flo XD, standalone — — 1092957 GUN, Auto-Flo XD, standalone, with locator 982171 982171 S SCREW, socket, M5 x 60 1086179 1086179 S CAP, air, piston, Auto-Flo, 1/8 NPT...
Auto-Flo II Automatic Dispense Valves Manifold-Mount Dispense Valves The following manifold mount dispense valves are available. Standard Manifold-Mount Dispense Valves See Figure 13 and the following parts list. THIS PART IS SHIPPED LOOSE WITH THE DISPENSE VALVE. Figure 13 Standard Manifold Mount Dispense Valve Parts Part 1104010−04...
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Auto-Flo II Automatic Dispense Valves Item Part Part Description Quantity Note — 1089560 — GUN, Auto-Flo, manifold — — 1089561 GUN, Auto-Flo, manifold, with locator 982386 982386 S SCREW, socket, M5 x 35 900464 900464 S ADHESIVE, Loctite 242, blue, removable, 50 m...
Auto-Flo II Automatic Dispense Valves XD Manifold Mount Dispense Valves See Figure 14 and the following parts list. THIS PART IS SHIPPED LOOSE WITH THE DISPENSE VALVE. Figure 14 XD Manifold Dispense Valve Parts Part 1104010−04 E 2018 Nordson Corporation...
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Auto-Flo II Automatic Dispense Valves Item Part Part Description Quantity — 1092921 — GUN, Auto-Flo XD, manifold — — 1093075 GUN, Auto-Flo XD, manifold, with locator 982171 982171 S SCREW, socket, M5 x 60 1086179 1086179 S CAP, air, piston, Auto-Flo, 1/8 NPT...
Auto-Flo II Automatic Dispense Valves Dispense Valve Options Refer to the Auto-Flo II Heater Block Assemblies instruction sheet for servicing instructions. Heater Block Assembly See Figure 15 and the following parts list. 10013624 Figure 15 Heater Block Assembly Parts Part 1104010−04...
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Auto-Flo II Automatic Dispense Valves Item Part Part Part Part Description Quantity — 1606151 — — — HEATER BLOCK ASSEMBLY, Auto-Flo, 120 V — — 1615107 — — HEATER BLOCK ASSEMBLY, Auto-Flo, 120 V, low wattage — — HEATER BLOCK ASSEMBLY, —...
Auto-Flo II Automatic Dispense Valves In-Line Manifold Heater Block Assembly See Figure 16 and the following parts list. AUTO−FLO GUN BOTTOM VIEW SHOWN FOR REFERENCE ONLY PART OF ITEM 2 Figure 16 In-Line Heater Block Assembly Parts Part 1104010−04 E 2018 Nordson Corporation...
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Auto-Flo II Automatic Dispense Valves Item Part Part Description Quantity Note 1609339 — MANIFOLD, Auto−Flo, in-line, − heated, 120 V − — 1611704 MANIFOLD, Auto−Flo, in-line, heated, 120V, low wattage 1609375 1609375 S BODY, manifold, Auto−Flo, in-line, heated 1609379 1609379 S CORDSET, manifold, heated, Auto−Flo, 120 V...
Auto-Flo II Automatic Dispense Valves Dual Piston Kit, 40 psi, Auto-Flo II See Figure 17 and the following parts list. This kit is used with standard manifold-mount dispense valves or XD manifold-mount dispense valves. THESE ITEMS NOT INCLUDED WITH KIT, SHOWN FOR REFERENCE...
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