Clarke STRONG-ARM CS4BRK Operation & Maintenance Instructions Manual

Clarke STRONG-ARM CS4BRK Operation & Maintenance Instructions Manual

Body repair kit

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BODY REPAIR KIT
MODEL NO: CS4BRK, CS10BRK & CS10SBRK
PART NO: 7617000, 7617005 & 7617010
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC0520 - rev3

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Summary of Contents for Clarke STRONG-ARM CS4BRK

  • Page 1 BODY REPAIR KIT MODEL NO: CS4BRK, CS10BRK & CS10SBRK PART NO: 7617000, 7617005 & 7617010 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0520 - rev3...
  • Page 2 INTRODUCTION Thank you for purchasing this CLARKE Body Repair Kit. This manual covers the compact 4 Tonne Kit and the larger 10 Tonne kits, the CS10SBRK featuring a faster acting hydraulic pump. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully.
  • Page 3: Specifications

    SPECIFICATIONS...
  • Page 4: Safety Precautions

    Any damage should be properly repaired or the part replaced. If in doubt, DO NOT use. Consult your local Clarke dealer. 10. Store out of the reach of children and do not allow persons unfamiliar with...
  • Page 5 When unpacking, check for damage or shortages etc. Any found should be reported to your CLARKE dealer where the product was originally purchased. This Body Repair Kit is supplied with the following components: Hydraulic Spreader Wedge...
  • Page 6 OVERVIEW This body repair kit is designed for bending chassis frames and repairing dents in vehicle body panels. In most cases, the kit will only return the vehicle body parts to approximately their original position. Additional work will be required to complete the repair.
  • Page 7 ASSEMBLY When assembling the Hydraulic Ram, Pump unit and attachments, unscrew and retain the plastic end plugs on the connections of the Ram and Hydraulic Spreader Wedge for future use. Ensure the hydraulic hose is tightly screwed to the connection. 1.
  • Page 8: Operation

    OPERATION Assemble the components including the flat base and as many extension tubes as required. CAUTION: NOTE THAT WHEN ADDING FURTHER EXTENSION TUBES, THE MAXIMUM RATED LOAD IS REDUCED. (SEE WARNING LABEL) 1. Connect the Hydraulic Ram or Hydraulic Spreader to the connecting hose using the screw-on hose connector.
  • Page 9 5. Aim the pushing end towards the damaged area and slowly apply pressure with the pump. 6. Once contact is established at each end, keep as well clear as practical and slowly apply pressure to the damaged area until the desired correction has been made.
  • Page 10: Maintenance

    The oil level should be near the bottom of the opening. If required, oil can be topped top using Clarke Hydraulic Oil. (part no. 3050830 for 1 litre). After extensive use, the hydraulic oil should be replaced to ensure longer equipment life.
  • Page 11: Fault Finding

    SPARE PARTS In the event of lost or damaged components, replacements are available from Clarke Parts & Service. Please refer to the following parts list and diagrams, quoting the Clarke part numbers: • HT-CS4BRK-01 to 69 • HT-CS10BRK-01 to 69 or •...
  • Page 12: Component Parts

    COMPONENT PARTS Description No Description Plastic Case Screw Tube Set (4 pieces) Steel Ball Flat Base Ball Cup Angled Toe Spring Plate Head Screw Wedge Head Screw Protector Square V-Head O-ring Male Connector Nylon Sealing Ring Serrated Cap Screw Rubber Head O-ring Seal Valve Body Piston...
  • Page 13 COMPONENT PARTS - GENERAL ASSEMBLY...
  • Page 14 COMPONENT PARTS - SPARE Description No Description Bushing O-ring O-ring Screw Cover Piston Rod Moving Jaw Piston End Cover Circlip Fixed Jaw Hinge Pin Small Piston Spring Piston Ring...
  • Page 15: Declaration Of Conformity

    DECLARATION OF CONFORMITY...

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