Nordson Gun Controller Manual
Nordson Gun Controller Manual

Nordson Gun Controller Manual

Gun controller for use in the management of the triggering of spray guns

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Gun Controller
and Accessories
Manual P/N 768 603 B
-- English --
NORDSON (UK) LTD.
STOCKPORT
D
D

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Summary of Contents for Nordson Gun Controller

  • Page 1 Gun Controller and Accessories Manual P/N 768 603 B -- English -- NORDSON (UK) LTD. STOCKPORT...
  • Page 2 Select Coat, Select Cure, Slautterback, Smart-Coat, Spray Squirt, Spraymelt, Super Squirt, Sure Coat, System Sentry, Tela-Therm, Trends, Tribomatic, UniScan, UpTime, Veritec, Versa-Coat, Versa-Screen, Versa-Spray, Watermark, When you expect more. are registered trademarks --  -- of Nordson Corporation. ATS, Aerocharge, Auto-Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, COLORMAX, Control Weave, Controlled Fiberization, CPX, E-Nordson,...
  • Page 3 BS EN 292:1991 “Safety of machinery -- Basic concepts, general principles for design” following the provisions of 73/23/EEC Directives Jim Ainsworth General Manager Nordson (U.K.) Ltd., 30 November 1995 NB ref EN45014 (BS7514) Gun Controller E 2001 Nordson Corporation P/N 768603B...
  • Page 4 Declaration of Conformity Gun Controller E 2001 Nordson Corporation P/N 768603B All rights reserved Issued 03/01...
  • Page 5: Table Of Contents

    Table of Contents Table of Contents Your Safety is Important to Nordson ......
  • Page 6 7- - 1 2. Gun Controller Parts ........
  • Page 7 ........8- - 3 Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 8 Table of Contents P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 9: Introduction

    Nordson (U.K.) Ltd. Manufacturer of Equipment Ashurst Drive Cheadle Heath Stockport England SK3 0RY Telephone: 0044 (0) 161--495--4200 Fax: 0044 (0) 161--428--6716 For a list of local Nordson organisations, see Nordson International. E 2001 Nordson Corporation STOCKCONG_EN_A--1299 All rights reserved...
  • Page 10 Introduction E 2001 Nordson Corporation STOCKCONG_EN_A--1299 All rights reserved...
  • Page 11 Nordson UV 44- - 1753- - 558 000 44- - 1753- - 558 100 Distributors in Eastern & DED, Germany 49- - 211- - 92050 49- - 211- - 254 658 Southern Europe E 2002 Nordson Corporation NI_EN_K--0702 All rights reserved...
  • Page 12 Introduction Outside Europe / For your nearest Nordson office outside Europe, contact the Nordson offices below for detailed information. Hors d’Europe / Fuera de Europa Pour toutes informations sur représentations de Nordson dans votre pays, veuillez contacter l’un de bureaux ci- - dessous.
  • Page 13 Section 1 Safety S1EN--03--[SF--Powder]--6 E 2001 Nordson Corporation All rights reserved...
  • Page 14 Safety S1EN--03--[SF--Powder]--6 E 2001 Nordson Corporation All rights reserved Issued 10/98...
  • Page 15: Qualified Personnel

    They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. Use of Nordson equipment in ways other than those described in the 3. Intended Use documentation supplied with the equipment may result in injury to persons or damage to property.
  • Page 16: Personal Safety

    To prevent injury, be aware of less- - obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons. S1EN--03--[SF--Powder]--6 E 2001 Nordson Corporation All rights reserved Issued 10/98...
  • Page 17: Fire Safety

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. S1EN--03--[SF--Powder]--6 E 2001 Nordson Corporation...
  • Page 18: Action In The Event Of A Malfunction

    Identify the reason for the malfunction and correct it before restarting the equipment. Dispose of equipment and materials used in operation and servicing Disposal according to local codes. S1EN--03--[SF--Powder]--6 E 2001 Nordson Corporation All rights reserved Issued 10/98...
  • Page 19 Section 2 Description Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 20 Description P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 21: Intended Use

    Description Section 2 Description The Nordson Gun Controller is designed for use in the management of 1. Intended Use the triggering of spray guns. Other uses are possible and Nordson should be consulted to advise on correct application. Fig. 2-1 This micro processor system incorporates four shift registers.
  • Page 22 When an internal clock is used then this may be monitored by observing the 5th digit (second from left) decimal point that flashes at one half of the selected clock rate. P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 23 Section 3 Installation Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 24 Installation P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 25: Transport

    Pack the unit in suitable packing materials and sturdy cartons. Protect 4. Storage from humidity, dust and large temperature fluctuations (condensation). Dispose of properly according to local regulations. 5. Disposal Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 26: Setting Up The Unit

    The controller is designed to power 12VDC sensors, sensors of other voltages may be used with the controller but they will require an external power supply, consult Nordson for further information. Proximity or photocell detectors are the most common types used.
  • Page 27: Configuration

    3. The unit will display PAS000 with the right- - hand digit flashing. 4. Type the 3 digit passcode and press ENTER, (this number is available from NORDSON on application), entry of incorrect passcode reverts to normal operation. 5. The unit displays CELLS4 with the 4 flashing. Type the number of sensors connected to the unit and press ENTER.
  • Page 28 Installation P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 29 Section 4 Operation Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 30 Operation P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 31: Test Mode

    COUNTS. The display can be changed to read 2_0000 by using the SET key this now signifies part shortening the RUN key will revert to part extend operation, and press ENTER. Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 32 When the unit has been programmed a note of the counts entered should be made on the programming record sheet. NOTE: The unit will turn on and off on the next count after the number entered above. P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 33: Calculating Numbers

    To overcome this a part extend is used and is calculated as follows: Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 34: Part Extend

    Extra distance to spray = A + B = 0.3 mtrs = 30 counts Delay to on counts = 150 - - 20 =130 counts Part extend = 30 counts P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 35: Part Shorten

    Distance not to spray = A + B = 0.3 mtrs = 30 counts Delay to on counts = 150 - - 10 = 140 counts Part reduce = 30 counts Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 36: Internal Clock

    To overcome this a part extend is used and is calculated as follows: P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 37: Part Extend

    Output 1 delay to on counts = C1 x (L1 - - L3) Output 1 part extend = C1 x (L2 + L3) Remember to change the display to part shorten when putting in the second value. Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 38 Operation P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 39 Section 5 Maintenance Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 40 Maintenance P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 41: Daily Maintenance

    Check the unit for correct operation, rectify any problems found. 1. Daily Maintenance There are no user serviceable parts within the controller should a fault occur then the unit must be exchanged. Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 42 Maintenance P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 43 Section 6 Troubleshooting Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 44 Troubleshooting P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 45: Important Hints For Troubleshooting

    The Unit does not contain any user serviceable parts, any parts that fail must be replaced by approved parts available from Nordson. Operation of the unit can be checked by using the display indications as shown in the previous sections.
  • Page 46 Troubleshooting P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 47 Section 7 Parts Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 48 Parts P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 49: Introduction

    Parts Section 7 Parts To order parts, call the Nordson Customer Service Center or your local 1. Introduction Nordson representative. Use the parts list, and the accompanying illustration, to describe and locate parts correctly. Using the Illustrated Parts Numbers in the Item column correspond to numbers that identify parts in illustrations following each parts list.
  • Page 50: Gun Controller Parts

    Parts 2. Gun Controller Parts Fig. 7-1 Gun Controller Parts Item Part Description Quantity Note 765 105 Gun controller 768 913 Sensor, proximity, 8 mm dia 768 912 Sensor, proximity, 12 mm dia 768 910 Reflective tape per metre 769 111 Cable, 0.22mm, 4 Core/mtr...
  • Page 51: Retro-Reflective Photocell Parts

    Fig. 7-2 Retro Reflective Photcell Parts Item Part Description Quantity Note 768 927 Photocell, rectro--reflective, NPN, Gun Controller 768 904 Reflector, disc, photocell 768 918 Bracket, photocell/reflector mounting 768 919 Retainer, for bracket mount 768 921 Rail, low, 2 mtr long...
  • Page 52: Through-Beam Photocell Parts

    Through Beam Photcell Parts Item Part Description Quantity Note 768 926 Photocell, through beam,emitter and receiver, NPN, Gun Controller 768 904 Reflector, disc, photocell 768 918 Bracket, photocell/reflector mounting 768 919 Retainer, for bracket mount 768 921 Rail, low, 2 mtr long NOTE A: These items require a 24V supply for operation, the controller has a 12VDC supply and is not suitable for powering these units.
  • Page 53 Section 8 Specifications Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 54 Specifications P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 55: Electrical

    240VAC non- - inductive load Maximum clock speed 50 pulses per second 2. Mechanical Height 72 mm Width 144 mm Depth 141 mm Panel Cutout 138 x 68 mm Gun Controller P/N 768603B E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 56: Programming Record Sheet

    Output 4 Delay to on counts Output part extend 0/- - 4. Configuration Data Sheet Password selected Number of photocells Photocell input Conveyor stop value Clock setting P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...
  • Page 57: Electrical Schematic

    Supply Connections Neutral Earth 4 wire Sensor 3 wire Sensor Brown Brown Black Black PC or Clock Input PC or Clock Input White Blue Earth Blue Earth E 2001 Nordson Corporation Gun Controller P/N 768603B All rights reserved Issued 03/01...
  • Page 58 Specifications P/N 768603B Gun Controller E 2001 Nordson Corporation All rights reserved Issued 03/01...

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