Nordson 1064311A-02 Manual
  1. Manuals
  2. Brands
  3. Nordson Manuals
  4. Controller
  5. 1064311A-02
  6. Manual
Nordson 1064311A-02 Manual

Nordson 1064311A-02 Manual

Cp gun/sds meter-pci controller with integrated temperature conditioning
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
CP Gun/SDS Meter-PCI Controller
with Integrated
Temperature Conditioning
Manual 1064311A−02
Issued 11/07
NORDSON CORPORATION • AMHERST, OHIO • USA

Advertisement

Table of Contents
loading

Related Manuals for Nordson 1064311A-02

Summary of Contents for Nordson 1064311A-02

  • Page 1 CP Gun/SDS Meter-PCI Controller with Integrated Temperature Conditioning Manual 1064311A−02 Issued 11/07 NORDSON CORPORATION • AMHERST, OHIO • USA...

  • Page 2: Table Of Contents

    555 Jackson Street Amherst, OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2005. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.

  • Page 3: Qualified Personnel

    A jet of high-pressure fluid can cut like a knife and cause serious bodily Use of Nordson equipment in ways other than those described injury, amputation, or death. Fluids penetrating the skin can also in the documentation supplied with the equipment may result in cause toxic poisoning.

  • Page 4: Fire Safety

    If you must use halogenated hydrocarbon Provide adequate ventilation to prevent dangerous solvents, contact your Nordson representative for information concentrations of volatile particles or vapors. Refer to local about compatible Nordson components.

  • Page 5: Description

    The robot controller sends a 0 to 10 volt DC analog Nordson Corporation for assistance. A fault log screen signal that is proportional to the speed of the robot. This displays a list of faults.
  • Page 6 SERVO DRIVE FAULT RESET LT164 SS166 PB822 START TEMP COND 2 LT161 LT161A LT161A PB162 PB162 LT161A PB162 SS168 ENCL DOOR ENCL DOOR L C CENTERLINE CENTERLINE STOP PB162A Figure 1 Typical PCI Controller Part 1064311A−02 E 2007 Nordson Corporation...
  • Page 7 Conditioned water from the temperature conditioning section circulates through the poly tubes, thereby maintaining the material temperature inside the hose. Electrical Cables—for connecting the controller to the gun, robot controller, and optional equipment. Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 8: Water Treatment

    250−350 ppm. The Ford Tox number for CorrShield MD 405 is 149163 The GM FID number for CorrShield MD 405 is 225484 Refer to the Parts section to order CorrShield MD 405. Part 1064311A−02 E 2007 Nordson Corporation...
  • Page 9 5. DI ! CAUTION ! Do not use DI water in this system. DI water draws free electrons from metal to normalize ion levels. This process causes degradation of metals. Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 10: Installation

    +10 Vdc when the robot is moving at, or scratches, corrosion, or other physical damage. If slightly above maximum speed. there is any visible damage, call your Nordson Corporation representative immediately. 3. Configure the robot controller to output the analog #1 signal of 0 Vdc when the robot is stationary.

  • Page 11: Set Cp Gun Timing Sequences

    STYLE STROBE DISPENSE ON (as required) DISPENSE COMPLETE ROBOT INPUTS DISPENSER READY VOLUME OK > 50 mS NOTE: ANALOG SIGNAL NOT SHOWN; TIMING IS NOT CRITICAL. Figure 3 CP Gun RS4 Signal Timing Chart Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 12: Cp Gun Non-Rs4 Signal Sequence

    STYLE STROBE DISPENSE ON (as required) ROBOT INPUTS DISPENSER READY VOLUME OK NON-RS4 STYLE SIGNAL TIMING CHART NOTE: ANALOG SIGNAL NOT SHOWN; TIMING IS NOT CRITICAL. Figure 4 CP Gun Non-RS4 Signal Timing Chart Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 13: Set Sds Meter Timing Sequences

    (as required) DISPENSE COMPLETE ROBOT INPUTS DISPENSER READY METER PREPRESSURIZED VOLUME OK > 50 mS > 50 mS NOTE: ANALOG SIGNAL NOT SHOWN; TIMING IS NOT CRITICAL. Figure 5 SDS Meter RS4 Signal Timing Chart Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 14: Non-Rs4 Signal Sequence

    (as required) ROBOT INPUTS DISPENSER READY METER PREPRESSURIZED VOLUME OK > 50 mS NON-RS4 STYLE SIGNAL TIMING CHART NOTE: ANALOG SIGNAL NOT SHOWN; TIMING IS NOT CRITICAL. Figure 6 SDS Meter Non-RS4 Signal Timing Chart Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 15: Sds Meter Prepressure Setpoints

    TEST POINTS PREV. MAINT. PREV. MAINT. can begin. (Preventive Maintenance) (Preventive Maintenance) SYSTEM SET-UP Refer to Table 7 for a description of the operator interface functions. Part 1064311A−02 E 2007 Nordson Corporation...
  • Page 16 The SYSTEM STATUS menu is the default screen. It status of STYLE STROBE, GUN ON, ANALOG IN, monitors material dispensing characteristics during and DISPENSE COMPLETE signals. production. Touch a system component to view the Screen 1 CP Gun Operator Interface Part 1064311A−02 E 2007 Nordson Corporation...
  • Page 17 CP Gun only—Starts and stops the CP Gun purge function. PURGE ON Not available on SDS Meter system. PURGE OFF Displays the current part I.D. PART I.D. Displays robot signals—Non-RS4 I/O configuration shown. I/O Indicators DISPENSE COMPLETE appears on RS4 I/O configuration. Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 18: View Faults

    See Screen 2. Touch VIEW FAULTS>VIEW HELP to view the corrective The VIEW FAULTS menu displays the description a fault action for a fault. and the corrective action. Screen 2 View Faults Part 1064311A−02 E 2007 Nordson Corporation...
  • Page 19 See Screen 3. Touch VIEW FAULTS>FAULT LOG to view the name of Touch VIEW FAULTS>CLEAR ALL FAULTS to clear the fault and that date and time that the fault occurred. the fault. Screen 3 Fault Log Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 20: Test Points

    These menus are used to verify that the robot signals are Touch either Physical I/O or DeviceNet I/O to toggle being sent and received by the PCI controller. between the screens Physical I/O Screen DeviceNet I/O Screen Screen 4 TEST POINTS Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 21: System Set-Up

    CP Gun/SDS Meter PCI Controller with Integrated Temperature Conditioning SYSTEM SET-UP See Screen 5. Use the SYSTEM SET-UP screen to configure the system parameters. The following paragraphs provide a description of each system parameter. Screen 5 SYSTEM SET-UP Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 22: Flow Meter

    When a new flowmeter is installed, enter its flow rate Touch the screen keyboard to enter counts/liter from (or K-value) in counts/liter. The K-value is stamped on 1−100,000,000. the side of the flowmeter body. Screen 6 Flow Meter Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 23: Flow Meter Encoder Test

    CP Gun/SDS Meter PCI Controller with Integrated Temperature Conditioning Flow Meter Encoder Test See Screen 7. Follow the directions on the screen to test the flowmeter encoder. Screen 7 Flow Meter Diagnostic Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 24: Purge

    See Screen 8. Purge determines how long the gun stays open each Touch the screen keyboard to enter a Dispense Time time the PURGE ON button is pressed. from 1−60 seconds. Screen 8 Purge Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 25: Cp Gun Delays

    CP Gun Delays See Screen 9. To optimize dispense bead start/stop times, Digital Output delays can be used to delay opening and closing the CP Gun Auto-Flo dispense valve. Screen 9 Gun and Output Delays Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 26: Clock

    The Clock Set-up screen appears. Touch the automatically. screen keyboard to set the parameters. To update the time and date automatically, touch Update controller with current time. Screen 10 Clock Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 27: System

    CP Gun/SDS Meter PCI Controller with Integrated Temperature Conditioning System See Screen 11. Touch the keyboard to select Metric or English system units; clock format; type of pressure unit; bead size global or by Part ID Screen 11 System Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 28: Restore Configuration

    CP Gun/SDS Meter PCI Controller with Integrated Temperature Conditioning Restore Configuration See Screen 12. Use the drop-down menu to select a previously stored configuration. Screen 12 Restore Configuration Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 29: Simulation Mode

    Simulation Mode See Screen 13. The Simulation Mode screen is used to dispense part cycles without the use of the robot. The dispensed parts are logged on the Process Data screen. Screen 13 Simulation Mode Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 30: Temperature Setpoint

    CP Gun/SDS Meter PCI Controller with Integrated Temperature Conditioning Temperature Setpoint See Screen 14. Touch Temperature Setpoint to view and adjust material temperature. Screen 14 Temperature Setpoint Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 31: Temperature Status

    (TCU) on or off. green when TEMP COND ON is touched. gray when TEMP COND OFF is touched. red when a TCU fault occurs. Screen 15 Temperature Control Status Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 32: Sds Meter System Set-Up

    SDS Manual Use the SYSTEM SET-UP screen to configure the SDS screen. Refer to the following paragraph for a Meter system parameters. description of this screen. Screen 16 SYSTEM SET-UP Part 1064311A−02 E 2007 Nordson Corporation...
  • Page 33 The system must be in the MANUAL mode to use this PURGE OFF is touched or the meter dispenses the screen. entire volume of the meter. Touch either REFILL or AUTO MODE to refill the meter. Screen 17 SDS Manual Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 34: Process Data

    CP Gun/SDS Meter PCI Controller with Integrated Temperature Conditioning PROCESS DATA See Screen 18. Touch PROCESS DATA to view production data. Screen 18 PROCESS DATA (Typical) Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 35: Sds Meter Process Data Part Charts

    Part charts are only available on the SDS Meter. See Screen 19. Touch CHART LAST 10 to view the last 10 parts. Touch CHART LAST 100 to view the last 100 parts. Screen 19 SDS Meter PROCESS DATA Part Chart Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 36: Online Manuals

    See Screen 20. Touch ONLINE MANUALS for links to documentation. Touch either a part number or a manual title to access documentation that is applicable to the dispensing system. Screen 20 ONLINE MANUALS (Typical) Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 37: Prev. Maint

    See Screen 21. Touch PREV. MAINT. to view preventive maintenance data. This screen can be accessed from the hidden service menu. It displays reminders for wear items in the dispensing system. Screen 21 PREV. MAINT. Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 38: Bead Size

    Bead Size Setup screen and change the A Part ID bead size value applies to one part. Up to 256 bead sizes. Part ID bead sizes can be entered. Screen 22 BEAD SIZE Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 39: Operation

    PCI controller. The procedures in BACK SP to backspace. this section assume that the PCI controller was RESET to restore a value. configured by a Nordson Corporation representative. SUBMIT to save changes. Screen 23 Typical Screen Keyboard Part 1064311A−02...

  • Page 40: Start The Temperature Conditioning Unit

    TEMP COND switch(s) to OFF. 9. Turn on the chiller and heater breakers. 10. Press the SEALER POWER ON switch to turn on the system. Figure 7 Filling the Water Reservoir Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 41: Start The Controller

    Operating procedures may vary due specific application requirements. Refer to your System 6. In the Bead Options fields, touch the keyboard to Parameter Sheet for specific operating settings. change the values. Screen 24 Typical Operator Interface Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 42: Sds Meter System

    BEAD SIZE (13) to access the Bead Size Menu and make adjustments if necessary. 8. Touch PROCESS DATA (14) to monitor material dispensing characteristics. 9. Position the part and begin dispensing from the robot controller. Part 1064311A−02 E 2007 Nordson Corporation...
  • Page 43 CP Gun/SDS Meter PCI Controller with Integrated Temperature Conditioning Screen 25 Typical Startup Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 44: Cp Gun Alarm Settings

    Alarm trip points for low and high part volume and limits, a major fault appears at the end of the part cycle. material pressure are programmable by Part ID. Screen 26 CP Gun Alarms Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 45: Sds Meter Statistical Process Control Data

    SPC data has been downloaded Dispenser Ready went from low to high prior to dispense cycle Dispenser Ready was low but robot 1024 attempted to run a part 32768 Part cycle ran in Simulation Mode Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 46: Adjusting The Chilled Water Flow

    5. Set the temperature on the Temperature Setpoint screen back to the original value. 6. Heat and Cool Versions Only—Turn on the chiller circuit breaker. Figure 8 Adjusting the Chilled Water Flow—Typical Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 47: Shutdown

    3. Touch Shut Down (3) on the Start Menu. 4. Make sure that Shut Down is displayed in the Shut Down Windows field. Touch OK (4). 5. Turn the controller off and relieve all pressures. Figure 9 PCI Controller Shutdown Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 48: Maintenance

    System Water Perform a water quality test. The correct way to determine water treatment quality is to use a test kit, which is available from Nordson, part 1030974. The system was originally filled with CorrShield MD405 corrosion inhibitor water treatment.

  • Page 49: Troubleshooting

    Follow the safety instructions in you may encounter. If you cannot solve the problem with this document and all other related the information given here, contact your local Nordson documentation. representative for help. CP Gun System Problems...

  • Page 50: Sds Meter Problems

    Material speed through Increase the bead size. Refer to Startup in the Operation nozzle too low section. Nozzle not large enough Install a larger nozzle. Contact your Nordson Corporation representative for part numbers. Nozzle partially blocked Remove nozzle; clean or replace. Unexpected...

  • Page 51: Temperature Conditioning Section Problems

    Make sure the the flow-setter is not fully opened. Refer to adjusted Adjusting Chilled Water Flow in the Operation section. TCU DeviceNet network Verify that the POWER ON button is on. not functioning Broken RTD connection Verify continuity of RTD and cable connections. Part 1064311A−02 E 2007 Nordson Corporation...
  • Page 52 If the fan is not operating and the fuse is good, or if the fan is operating with clean condenser coils but not cooling, a faulty water chiller is indicated. Contact Nordson for further chiller troubleshooting or replacement. Continued on next page Part 1064311A−02...
  • Page 53 25−28 psi failure. Low water level in Add water to reservoir. 8. Low Water Level Fault reservoir is on Leaks in water circuit Check for leaks in the water circuit and repair. Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 54: Cable Continuity

    2. See Figure 10. Open the enclosure door (1). 6. Connect the electrical connectors (8). 3. Disconnect the AC (4) and Serial (5) cables from the operator interface (3). 7. Close the enclosure door (1). Part 1064311A−02 E 2007 Nordson Corporation...
  • Page 55 CP Gun/SDS Meter PCI Controller with Integrated Temperature Conditioning CR473 CR473 CR460 CR459 CR456 CR455 FU515 FU513 FU512 FU508 FU506 FU505 FU104A FU104 Figure 10 Typical Repairs Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 56: Restoring Pci

    Nordson. 6. Using Windows Explorer, access the C:\PCI Install\Release\Loader folder. CR473 CR473 CR460 CR459 CR456 CR455 FU515 FU513 FU512 FU508 FU506 FU505 FU104A FU104 Figure 11 Accessing the Operator Interface Part 1064311A−02 E 2007 Nordson Corporation...
  • Page 57 PCI Controller State field (2) changes from 15. See Figure 11. Close the enclosure door and cycle Not Ready to Controller Ready. power to the PCI controller. Screen 27 PCI Program Loader Screen Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 58: Saving And Loading Pci

    NOTE If a standard PS-2 style keyboard is used, the VersaView PC will have to be rebooted to recognize the keyboard. Screen 28 Saving Configurations Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 59: Loading Configurations

    Status screen to maximize the browser screen. Config File Transfer field (3) to load data to the applicable controller board. 8. See Figure 11. Close the enclosure door (1). 4. Touch Load Config File (4). Screen 29 Loading Configurations Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 60: Parts

    CP Gun/SDS Meter PCI Controller with Integrated Temperature Conditioning Parts See Figure 12 and the following parts list. To order parts, call the Nordson Customer Service Center or your local Nordson representative. CR473 CR473 CR460 CR459 CR456 CR455 FU515 FU513...
  • Page 61 Heat Only Heat Only 1-Channel 1-Channel 2-Channel 2-Channel Item Part Description 1042071 Float switch 221904 Chiller — 252519 Solenoid valve, 24 VDC, -in. — 325130 Flo-setter, 4-gpm 225866 Circulation heater, 480 V 1048824 Circulation pump Part 1064311A−02 E 2007 Nordson Corporation...

  • Page 62: Accessories And Kits

    Corrshield MD405. Part Description 1030974 BetzDearborn 2040 Molybdate Test Kit 1042028 1 pint (16 oz) bottle; treats 10.5 gallons of water 1030973 1 quart (32 oz) bottle; treats 21 gallons of water. Part 1064311A−02 E 2007 Nordson Corporation...

Table of Contents