Related Manuals for Nordson PCI
Summary of Contents for Nordson PCI
- Page 1 CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Manual 1062967A−02 Issued 11/07 NORDSON CORPORATION • AMHERST, OHIO • USA...
-
Page 2: Table Of Contents
555 Jackson Street Amherst, OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2005. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. -
Page 3: Qualified Personnel
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Safety If you receive even a slight electrical shock, shut down all electrical or electrostatic equipment immediately. Do not restart the equipment until the problem has been identified Read and follow these safety instructions. Task- and and corrected. -
Page 4: Fire Safety
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Fire Safety Halogenated Hydrocarbon Solvent Hazards To avoid a fire or explosion, follow these instructions. Do not use halogenated hydrocarbon solvents in a pressurized Ground all conductive equipment. Use only grounded air system that contains aluminum components. -
Page 5: Description
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Temperature Conditioning Description The temperature conditioning system in the PCI The PCI controller with integrated temperature controller maintains temperature based on feedback from conditioning uses signals from the robot controller and an RTD in the material stream, typically in a coaxial other sensors to control the gun dispensing rate. - Page 6 CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning POWER ON TEMP COND 1 LT164 SS166 START LT161 LT161A PB162 PB162 PB162 LT161A STOP ENCL DOOR ENCL DOOR L C CENTERLINE CENTERLINE PB162A Figure 1 Typical PCI Controller Part 1062967A−02...
- Page 7 CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Table 1 Major Components Item Description Alarm Tower—Alerts the operator that a fault condition exists within the system. Touch Screen—Operator interface for the system. Refer to the Operator Interface section for more information.
-
Page 8: Water Treatment
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Water Treatment Biocide Water Treatment The temperature conditioning section is constructed of Do not use the following Biocides: the following materials. Always refer to this list if different water, corrosion inhibitors or biocides other than those oxidizers, such as chlorine, bromine, hydrogen listed in the following sections are used. - Page 9 CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Table 2 Water Types Water Description No minerals and chemicals 1. Distilled Lacks the nutrients necessary to support biological growth and the minerals that wear away at system components Neutral nature reduces interaction with additives used to protect the system...
-
Page 10: Installation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Guidelines Installation Review the following guidelines: Hard-wire the controller to a dedicated power supply to provide safe operation and reduce interference WARNING from electrical noise. Allow only qualified personnel to perform the following tasks. -
Page 11: Configure The Robot Controller
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Configure the Robot Controller NOTE Figure 2 presents an example of the Use the following data to configure the robot controller approximate relationship between robot speed analog signals. and analog #1 voltage as a guide for the operator. -
Page 12: Set Timing Sequences
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Table 3 RS4 Signal Sequence Set Timing Sequences Sequence Description There are two signal sequence configurations; RS4 and Robot checks for Dispenser Non-RS4. Review the applicable paragraph for the Ready input. -
Page 13: Non-Rs4 Signal Sequence
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Table 4 Non-RS4 Signal Sequence Non-RS4 Signal Sequence Sequence Description Refer to Table 4 and see Figure 4 for a description of a Non-RS4 signal sequence. Robot checks for Dispenser Ready input. -
Page 14: Operator Interface And Screens
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning SYSTEM STATUS Operator Interface See Screen 1. and Screens The SYSTEM STATUS menu is the default screen. It monitors material dispensing characteristics during This section describes the CP Gun screens. Refer to the production. - Page 15 CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Table 5 Operator Interface Functions Item Description Function Menu Buttons Set and view parameters of the application. Dispenser field Indicates the status of the dispenser: Ready or Not Ready. Fault Indicator field Displays fault messages.
-
Page 16: View Faults
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning VIEW FAULTS NOTE Touch any of the bold or underlined text to See Screen 2. proceed directly to the correction. The VIEW FAULTS menu displays the description a fault Touch VIEW FAULTS>VIEW HELP to view the corrective and the corrective action. - Page 17 CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning See Screen 3. Touch VIEW FAULTS>FAULT LOG to view the name of Touch VIEW FAULTS>CLEAR ALL FAULTS to clear the fault and that date and time that the fault occurred.
-
Page 18: Test Points
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning TEST POINTS See Screen 4. These menus are used to verify that the robot signals are Touch either DeviceNet I/O or Physical I/O to toggle being sent and received by the PCI controller. -
Page 19: System Set-Up
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning SYSTEM SET-UP See Screen 5. Use the SYSTEM SET-UP screen to configure the system parameters. The following paragraphs provide a description of each system parameter. Screen 5 SYSTEM SET-UP Part 1062967A−02... -
Page 20: Flow Meter
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Flow Meter See Screen 6. When a new flowmeter is installed, enter its flow rate Touch the screen keyboard to enter counts/liter from (or K-value) in counts/liter. The K-value is stamped on 1−100,000,000. -
Page 21: Flow Meter Encoder Test
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Flow Meter Encoder Test See Screen 7. Follow the directions on the screen to test the flowmeter encoder. Screen 7 Flow Meter Diagnostic Part 1062967A−02 E 2007 Nordson Corporation... -
Page 22: Purge
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Purge See Screen 8. Purge determines how long the gun stays open each Touch the screen keyboard to enter a Dispense Time time the PURGE ON button is pressed. from 1−60 seconds. -
Page 23: Gun And Output Delays
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Gun and Output Delays See Screen 9. To optimize dispense bead start/stop times, Digital Output delays can be used to delay opening and closing the CP Gun Auto-Flo dispense valve. -
Page 24: Clock
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Clock See Screen 10. Although the time and date are set during initial setup, To update the time and date manually, touch Set Clock you may change the parameters manually or options. -
Page 25: System
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning System See Screen 11. Touch the keyboard to select Metric or English system units; clock format; type of pressure unit; bead size global or by Part ID. Screen 11 System Part 1062967A−02... -
Page 26: Pump Stand 1
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Pump Stand 1 See Screen 12. If a pump stand is used, touch Pump Stand 1 to view the status of the pump stand. Touch Pressurize Pump Stand to pressurize the pump stand. -
Page 27: Restore Configuration
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Restore Configuration See Screen 13. Use the drop-down menu to select a previously stored configuration. Screen 13 Restore Configuration Part 1062967A−02 E 2007 Nordson Corporation... -
Page 28: Simulation Mode
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Simulation Mode See Screen 14. The Simulation Mode screen is used to dispense part cycles without the use of the robot. The dispensed parts are logged on the Process Data screen. -
Page 29: Temperature Setpoint
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Temperature Setpoint See Screen 15. Touch Temperature Setpoint to view and adjust material temperature. Screen 15 Temperature Setpoint Part 1062967A−02 E 2007 Nordson Corporation... -
Page 30: Temperature Status
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Temperature Status See Screen 16. Touch Temperature Status to view the status, and to The TCU icon on the System Status screen is either turn the temperature control unit (TCU) on or off. -
Page 31: Process Data
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning PROCESS DATA See Screen 17. Touch PROCESS DATA to view production data. Screen 17 PROCESS DATA (Typical) Part 1062967A−02 E 2007 Nordson Corporation... -
Page 32: Online Manuals
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning ONLINE MANUALS See Screen 18. Touch ONLINE MANUALS for links to documentation. Touch either a part number or a manual title to access documentation that is applicable to the dispensing system. -
Page 33: Prev. Maint
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning PREV. MAINT. See Screen 19. Touch PREV. MAINT. to view preventive maintenance data. Screen 19 PREV. MAINT. Part 1062967A−02 E 2007 Nordson Corporation... -
Page 34: Bead Size
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning A Global bead size value applies to all Part IDs. If the BEAD SIZE Global bead size value changes, the bead size for all See Screen 20. Touch BEAD SIZE to access the bead Part IDs change to that value. -
Page 35: Operation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning NOTE Operation Before operating the controller, make sure that each robot is taught the proper tool path. Refer to the robot controller manual for procedures. When entering data, touching the field next to... -
Page 36: Start The Temperature Conditioning Unit
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Start the Temperature Verify Pipe and RTD Connections Conditioning Unit To verify proper pipe and RTD connections, test one control loop at a time. 1. Disconnect an RTD and check that an error is... -
Page 37: Startup
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning 8. Touch PROCESS DATA (3) to monitor material Startup dispensing characteristics. Startup procedures are provided in the following steps. 9. Position the part and begin dispensing from the robot controller. -
Page 38: Cp Gun Alarm Settings
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning When the material pressure value falls outside of the CP Gun Alarm Settings programmable limits, a major fault appears on the See Screen 23. The Alarm setup screen can only be VIEW FAULTS screen along with a Help message. -
Page 39: Statistical Process Control Data
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Statistical Process Control Data Accessing SPC Data The PCI controller saves the data in comma-delimited The statistical process control (SPC) data that appears format for importing into a spreadsheet. Use the on the Process Data screen is stored on the hard drive of following procedure to access the SPC data. -
Page 40: Adjusting The Chilled Water Flow
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Adjusting the Chilled Water Flow Use the following procedure to adjust the chilled water flow. See Figure 6. 1. Heat and Cool Versions Only—Turn off the chiller circuit breaker. 2. Access the Temperature Setpoint screen. Raise the temperature setpoint above the current temperature. -
Page 41: Shutdown
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Shutdown Use the following shutdown procedure to remove power from the PCI Controller: 1. See Figure 7. Touch Minimize (1) at the top of a screen display. 2. Touch start (2) on the Windows task bar to access the Start Menu. -
Page 42: Maintenance
3. Install the chiller fuse, reset the temperature setpoint on the PCI controller and reset the heater high-temperature Thermostat to its original setting. The system is now ready for... -
Page 43: Troubleshooting
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Troubleshooting WARNING This section contains troubleshooting procedures. These Allow only qualified personnel to perform the procedures cover only the most common problems that following tasks. Follow the safety instructions in you may encounter. -
Page 44: Temperature Conditioning System
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Temperature Conditioning System Problem Possible Cause Corrective Action Main power supply Check the following: 1. Unit will not operate or fuses supply power main fuses transformer fuses control circuit breakers... - Page 45 CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Problem Possible Cause Corrective Action Water cooling system out Perform the following steps: 5. Material Temp. Range of adjustment, dirty, or fault; material too 1. Check the following: faulty warm When cooling is required, the PCI controller cooling output should be on.
-
Page 46: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Problem Possible Cause Corrective Action Water heating system out Perform the following steps: 6. Material Temp. Range of adjustment or faulty Fault on; material too 1. Check the following: cool Check the electronic controller:When heating is required, the controller heating output should be on. -
Page 47: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Cable Continuity Cables should be checked periodically and replaced when worn or frayed. If a system malfunctions, make sure that the cable connections are tight. ! CAUTION ! Disconnect power before removing cables and testing them. -
Page 48: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Typical PCA Replacement Repair The Netburner PCA is used as an example in the Repair consists of replacing the operator interface panel following procedure. and the PCAs. WARNING WARNING This unit contains electrostatic sensitive Allow only qualified personnel to perform the devices (ESD). -
Page 49: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning TORQUE SEQUENCE PWS128 CB116 CB126 CB152 CB368 Figure 8 Typical Repairs Part 1062967A−02 E 2007 Nordson Corporation... -
Page 50: Nordson Corporation
3. Reboot the VersaView PC (2) if necessary. document and all other related documentation. 4. Close all running programs. 5. Log out as the PCI user and log in as the Use this procedure to restore the PCI controller Administrator. Enter the password. The default programs and configuration. -
Page 51: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning 7. See Screen 24. Double-click on the PCI Loader.exe NOTE file to run the PCI Program Loader utility (1). Make sure that the correct s19 file is loaded onto the correct board. -
Page 52: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Saving and Loading PCI Saving Configurations Controller Configurations 1. See Screen 1. Touch Minimize on the System Status screen to minimize the browser screen. 2. Maximize the SerialCom window (1). -
Page 53: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning 5. Select the desired file to load and touch Open. Loading Configurations 6. Wait for the PCI controller to update. When Transfer 1. See Screen 1. Touch Minimize on the System Complete appears in the field (5), minimize the Status screen to minimize the browser screen. -
Page 54: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Parts To order parts, call the Nordson Customer Service Single-PCI Controller Center or your local Nordson representative. See Figure 10 and the following parts list. PWS128 CB116 CB126 CB152 CB368... -
Page 55: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Dual-PCI Controller See Figure 11 and the following parts list. PWS128 CB116 CB126 CB152 CB368 Figure 11 Dual-PCI Controller PCI Controller 1049462 1049462 2-Gun/2-Temp/2-Robot Item Part Description 1040541 Touch screen assembly... -
Page 56: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Temperature Conditioning Sections See Figure 12 and the following parts list. HEAT AND COOL HEAT ONLY Figure 12 Temperature Conditioning Sections Temperature Conditioning Sections Heat and Cool Heat and Cool... -
Page 57: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning Accessories and Kits Specifications These accessories may be purchased separately. Input Power: TYP 480 V, 3 ∅, , 60 Hz, 25 A Part Description Interface Voltage: 24 Vdc 281132 Valve, proportional assembly... -
Page 58: Nordson Corporation
CP Gun Single- and Dual-PCI Controller with Integrated Temperature Conditioning This page intentionally left blank. Part 1062967A−02 E 2007 Nordson Corporation...