widos MAXIPLAST Working Instructions Translation

Heating element butt welding machine

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Working instructions translation (53 pages)

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WIDOS

Wilhelm Dommer Söhne

GmbH

Working Instructions

Heating element butt welding machine

Headquarters: D-71254 Ditzingen County court Stuttgart HRB 200973 Managing directors: Jürgen Dommer, Dr. Kai Dombrowski

Einsteinstr. 5

D-71254 Ditzingen

E-mail: info@widos.de

Translation

WIDOS MAXIPLAST

Keep for further use!

Phone

+49 7152 9939 0

Fax

+49 7152 9939 40

Webside: www.widos.de

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Page 1 Translation Heating element butt welding machine Heating element butt welding machine Heating element butt welding machine Heating element butt welding machine WIDOS MAXIPLAST WIDOS MAXIPLAST WIDOS MAXIPLAST WIDOS MAXIPLAST Keep for further use! Headquarters: D-71254 Ditzingen County court Stuttgart HRB 200973 Managing directors: Jürgen Dommer, Dr. Kai Dombrowski...
Page 2 Address of manufacturer Address of manufacturer Address of manufacturer WIDOS WIDOS WIDOS WIDOS Wilhelm Dommer Söhne GmbH Einsteinstr. 5 D -71254 Ditzingen Phone: +49 7152 99 39 0 Telefax: +49 7152 9939 40 16.05.17 Working instructions WIDOS MAXIPLAST Page 2 of 41...
Page 3  16.05.2017 WIDOS WIDOS WIDOS WIDOS Wilhelm Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 16.05.17 Working instructions WIDOS MAXIPLAST Page 3 of 41...
Page 4: Table Of Contents
Designation of product ........................7 Designation of product ........................7 1.5.1 Technical data ............................... 7 1.5.1.1 WIDOS MAXIPLAST MAXIPLAST MAXIPLAST General data ......................7 MAXIPLAST 1.5.1.2 Heating element ............................... 8 1.5.1.3 Planer ................................. 8 1.5.1.4 Basic machine with table support ....................... 8 1.6.
Page 5 Fitting clamping tool .......................... 39 Fitting clamping tool .......................... 39 Fitting clamping tool .......................... 39 DECLARATION OF CONFORMITY .................... 41 DECLARATION OF CONFORMITY .................... 41 DECLARATION OF CONFORMITY .................... 41 DECLARATION OF CONFORMITY .................... 41 16.05.17 Working Instructions WIDOS MAXIPLAST Page 5 of 41...
Page 6: Description Of Product
MAXIPLAST MAXIPLAST MAXIPLAST is made for heating element butt welding of pipes and fittings out of PE, PP and PVDF with a diameter range of Ø = 50 - 160. The machine is kept small so that it can easily be used in the pipe system.
Page 7: Overview
Outside-∅ = 50 - 160 mm Transport box (LxBxH): 630 x 505 x 562 mm Weight (without packing): 45 kg Weight transportbox: appr. 14 kg Fuse: 16 A Wire cross section: 1,5 mm² 16.05.17 Working Instructions WIDOS MAXIPLAST Page 7 of 41...
Page 8: Heating Element
See spare parts list (chapter 10), for order-numbers and single parts, when ordering, please state the machine See spare parts list (chapter 10), for order-numbers and single parts, when ordering, please state the machine number! number! number! number! 16.05.17 Working Instructions WIDOS MAXIPLAST Page 8 of 41...
Page 9: Equipment And Accessories
Allan key tilted size 5 for tightening the pipe support Torx-screwdriver T10 Screws for reduction inserts, flat-head screws for reduction inserts, flat-head screws for mounting the optional clamping jaws for fittings 16.05.17 Working Instructions WIDOS MAXIPLAST Page 9 of 41...
Page 10: Safety Rules
T h e s a f e t y - c o n s c i o u s w o r k i n g o f t h e s t a f f h a s t o b e c h e c k e d i n r e g u l a r i n t e r v a l s . 16.05.17 Working Instructions WIDOS MAXIPLAST Page 10 of 41...
Page 11: Obligations Of The User
(look chapter 2.11. In cases of non-compliance, any guarantee and liabilitydemands expire. • Machine parts which are not in a perfect condition are to be replaced immediately. • Only use original WIDOS WIDOS spare and wear parts. WIDOS WIDOS •...
Page 12: Danger While Handling The Machine
Danger while handling the machine Danger while handling the machine Danger while handling the machine The machine WIDOS MAXIPLAST MAXIPLAST is constructed according to the actual technical standards and the MAXIPLAST MAXIPLAST acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur.
Page 13: Danger By Cutting / Squeezing / Catching
• Structural changes on the machine without permission. • Unsatisfactory checkings of parts of the machine, which are worn out. • Unprofessionally performed repairs. • In case of catastrophes and acts of God. 16.05.17 Working Instructions WIDOS MAXIPLAST Page 13 of 41...
Page 14: Description Of The Welding Process
(cool-down time cool-down time cool-down time cool-down time). The welded pipes can be unclamped, the welding process is finished heating element heats- up the pipes welded pipe with internal and external bead 16.05.17 Working Instructions WIDOS MAXIPLAST Page 14 of 41...
Page 15 - tightening the basic machine at the table support. Spindle - advance for support Guide bar below - guidance for the support - fixing the planer - rest for the heating element 16.05.17 Working Instructions WIDOS MAXIPLAST Page 15 of 41...
Page 16: Elements For Operating The Machine
The adjusted temperature is maintained. on: The heating element is heated up because it has not reached the desired temperature. 16.05.17 Working Instructions WIDOS MAXIPLAST Page 16 of 41...
Page 17: Element At The Planer
- The planer has to be switched off before and after use. Locking with protection switch - protection against unintentional running. - locking the planer, thus avoiding a falling out. - planer can only start when switch is pressed. 16.05.17 Working Instructions WIDOS MAXIPLAST Page 17 of 41...
Page 18: Starting And Operating
• Screw on reduction inserts of the desired diameter. • With respect to curves, the angle on the basic clamping tools can be set (on each side between - 15° to +15°). 16.05.17 Working Instructions WIDOS MAXIPLAST Page 18 of 41...
Page 19: Welding Process
(e.g. technically pure alcohol or pipe-cleansing cloths which can be bought at the WIDOS company) before every welding or if they are dirty. The anti-adhesive coating of the heating element has to remain undamaged in the working area.
Page 20 • Bring the heating element which has been cleaned and brought to its nominal temperature between the pipes with the handle facing downwards (hang into guide bar). 16.05.17 Working Instructions WIDOS MAXIPLAST Page 20 of 41...
Page 21 If necessary, readjust the pressure during cooling down (the pressure for cooling down is the same as the adjustment pressure). • After expiration of the cooling-down period stop the pressure, remove the welded parts and open the slide. 16.05.17 Working Instructions WIDOS MAXIPLAST Page 21 of 41...
Page 22: Welding Record And Tables
D-71254 Ditzingen +49 7152 9939 40 GmbH E-mail: info@widos.de Webside: www.widos.de 6. 6. 6. 6. Welding record and tables Welding record and tables Welding record and tables Welding record and tables 16.05.17 Working Instructions WIDOS MAXIPLAST Page 22 of 41...
Page 23 Welding record and tables Chapter 6 Chapter 6 Chapter 6 Chapter 6 16.05.17 Working Instructions WIDOS MAXIPLAST Page 23 of 41...
Page 24 Basis: DVS data sheets 2207, 2208 - State 2016 Field of application: Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ;...
Page 25 Basis: DVS data sheets 2207, 2208 - State 2016 Field of application: Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ;...
Page 26 Basis: DVS data sheets 2207, 2208 - State 2016 Field of application: Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ;...
Page 27 Basis: DVS data sheets 2207, 2208 - State 2016 Field of application: Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ;...
Page 28 Basis: DVS data sheets 2207, 2208 - State 2016 Field of application: Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ;...
Page 29 Basis: DVS data sheets 2207, 2208 - State 2016 Field of application: Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ;...
Page 30 Basis: DVS data sheets 2207, 2208 - State 2016 Field of application: Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ;...
Page 31 Basis: DVS data sheets 2207, 2208 - State 2016 Field of application: Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ; Miniplast 2 /110 ; Maxiplast /501/900 /955 ; Instaweld 160 ;...
Page 32 OD 20 - 110 Miniplast 2 / 110 Miniplast 2 / 110 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955...
Page 33 OD 20 - 110 Miniplast 2 / 110 Miniplast 2 / 110 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955...
Page 34 OD 20 - 110 Miniplast 2 / 110 Miniplast 2 / 110 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955...
Page 35 OD 20 - 110 Miniplast 2 / 110 Miniplast 2 / 110 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955...
Page 36 OD 20 - 110 Miniplast 2 / 110 Miniplast 2 / 110 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955...
Page 37 OD 20 - 110 Miniplast 2 / 110 Miniplast 2 / 110 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955...
Page 38 OD 20 - 110 Miniplast 2 / 110 Miniplast 2 / 110 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955...
Page 39 OD 20 - 110 Miniplast 2 / 110 Miniplast 2 / 110 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955...
Page 40 Miniplast 2 / 110 Miniplast 2 / 110 OD 20 - 110 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955...
Page 41 Miniplast 2 / 110 Miniplast 2 / 110 OD 20 - 110 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955 Maxiplast / 501 / 900 / 955...
Page 42: Maintenance Instructions
1 year. For machines with a specially high usage percentage the testing cycle should be shortened . The works should be performed at the WIDOS GmbH company or by an authorized partner. • Only use WIDOS spare parts when executing repairs.
Page 43: Transport
• Insert heating element with cable and temperature control in such a way that it remains beyond the strip for the reducer inserts. • Insert both cotainers containing the reducer inserts. 16.05.17 Working Instructions WIDOS MAXIPLAST Page 28 of 41...
Page 44: Wiring Diagram
Phone +49 7152 9939 0 Wilhelm Dommer Söhne D-71254 Ditzingen +49 7152 9939 40 GmbH E-mail: info@widos.de Webside: www.widos.de 9. 9. 9. 9. Wiring diagram Wiring diagram Wiring diagram Wiring diagram 16.05.17 Working Instructions WIDOS MAXIPLAST Page 29 of 41...
Page 45: Spare Parts List
10.1. Basic machine 10.1. 10.1. Basic machine Basic machine Basic machine 3 / 30 34 / 49 31 / 48 7 / 32 / 41 6 / 43 35 / 51 16.05.17 Working Instructions WIDOS MAXIPLAST Page 30 of 41...
Page 46 Spare parts list Chapter 10 Chapter 10 Chapter 10 Chapter 10 22 / 23 25 / 26 28 / 47 24 / 45 / 46 20 / 40 18/40 36 / 50 16.05.17 Working Instructions WIDOS MAXIPLAST Page 31 von 41...
Page 47 Spare parts list Chapter 10 Chapter 10 Chapter 10 Chapter 10 Basic machine Basic machine Basic machine Basic machine WIDOS MAXIPLAST Pos. Denomination Piece Order no. Spring block 454001 Guidance 454002 Counter bracket 454003 Spindle 454004 Spindle nut 454005 Adjusting nut...
Page 48 Spare parts list Chapter 10 Chapter 10 Chapter 10 Chapter 10 Basic machine Basic machine Basic machine Basic machine WIDOS MAXIPLAST Pos. Denomination Piece Order no. Parallel pin 6m6x32 DIN 6325 6325F032 Parallel pin 6m6x16 DIN 6325 6325F016 Pan-head screw M 4 x 10 DIN 912...
Page 49: 10.2. Planer
Chapter 10 10.2. 10.2. Planer 10.2. 10.2. Planer Planer Planer 1 - 2 5 - 6 15 - 24 25 - 27 7 - 11 30 - 33 34 - 36 16.05.17 Working Instructions WIDOS MAXIPLAST Page 33 of 41...
Page 50 Washer M 4 DIN 125 0125D Grooved pins Ø 4 x 1472 1472D020 Pressure spring B0,63x1,5x7,5 450409 Ball Ø4,5 L0005 Prevailing torque hexagon nut M 6 DIN 985 0985F006 Screw washer 450408 Torx-screwdriver T10 ZT10 16.05.2017 Working Instructions WIDOS MAXIPLAST Page 34 of 41...
Page 51: 10.3. Heating Element
Spare parts list Chapter 10 Chapter 10 Chapter 10 Chapter 10 10.3. 10.3. Heating element 10.3. 10.3. Heating element Heating element Heating element 7 / 8 19 - 22 16.05.17 Working Instructions WIDOS MAXIPLAST Page 35 of 41...
Page 52 Spare parts list Chapter 10 Chapter 10 Chapter 10 Chapter 10 Heating element Heating element Heating element Heating element WIDOS MAXIPLAST Pos. Denomination Piece Order no. Anti-stick coated insulating washer H09091 Switch on/off with control lamp (red) H0903 Control knob with slot H09075 Scale 180°-280°...
Page 53: 10.4. Protective Box
Spare parts list Chapter 10 Chapter 10 Chapter 10 Chapter 10 10.4. 10.4. Protective box 10.4. 10.4. Protective box Protective box Protective box 7 - 9 16.05.17 Working Instructions WIDOS MAXIPLAST Page 37 of 41...
Page 54 Spare parts list Chapter 10 Chapter 10 Chapter 10 Chapter 10 Protective box Protective box WIDOS MAXIPLAST Protective box Protective box Pos. Denomination Piece Order no. Frame for transport case 454511 Screw cap 35 x 35 x 1,5 on request Screw cap Ø...
Page 55: Fitting Clamping Tool
10.5. Fitting clamping tool Fitting clamping tool Fitting clamping tool 6 – 8 Fitting clamping tool right side (6 – 8) (10) (12) Fitting clamping tool left side 17 – 18 16.05.17 Working Instructions WIDOS MAXIPLAST Page 39 of 41...
Page 56 Spare parts list Chapter 10 Chapter 10 Chapter 10 Chapter 10 Clamping device for fittings Clamping device for fittings WIDOS MAXIPLAST Clamping device for fittings Clamping device for fittings Pos. Name Piece Order no. Knurled nut S0113 Joint S0112 Drawbar S0115067 Rivet Ø...
Page 57: Declaration Of Conformity
3. DIN EN 60555, DIN EN 50082, DIN EN 55014, electromagnetic compatibility EMC The technical documentation is complete. The working instructions in the language of the customer are given along with the machine. Ditzingen, 16.05.2017 Martin Dommer (Technical director) 16.05.17 Working Instructions WIDOS MAXIPLAST Page 41 of 41...

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