widos MAXIPLAST Working Instructions Translation
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widos MAXIPLAST Working Instructions Translation

Heating element butt welding machine
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WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax
Working Instructions
Heating element butt welding machine
Headquarters: D-71254 Ditzingen-Heimerdingen County court Stuttgart HRB 200973 Managing director: Jürgen Dommer
Einsteinstr. 5
E-mail: info@widos.de
Translation
WIDOS MAXIPLAST
Keep for further use!
Phone
+49 (0) 71 52 99 39 - 0
+49 (0) 71 52 99 39 - 40
Webside: www.widos.de
Kunststoffschweißtechnik

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  • Page 1 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax +49 (0) 71 52 99 39 - 40 E-mail: info@widos.de Webside: www.widos.de Kunststoffschweißtechnik Working Instructions Translation Heating element butt welding machine WIDOS MAXIPLAST Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen County court Stuttgart HRB 200973 Managing director: Jürgen Dommer...
  • Page 2 D-09224 Grüna / Sachsen CH – 9201 Gossau Phone: +49 (03 71) 8 15 73 - 0 Phone: +41 (0) 79 432 5737 Fax: +49 (03 71) 8 15 73 - 20 01.07.13 Working instructions WIDOS MAXIPLAST Page 2 of 39...
  • Page 3 Therefore the searched information can be found easily.  01.07.2013 WIDOS W.Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 01.07.13 Working instructions WIDOS MAXIPLAST Page 3 of 39...

  • Page 4: Table Of Contents

    4.3. Element at the planer......................17 STARTING AND OPERATING..................18 5.1. Starting..........................18 5.1.1 Change of the reduction inserts ..................18 5.2. Welding process .........................19 WELDING RECORD AND TABLES ................22 MAINTENANCE INSTRUCTIONS................. 27 01.07.13 Working Instructions WIDOS MAXIPLAST Page 4 of 39...
  • Page 5 Disposal ..........................27 TRANSPORT......................... 28 WIRING DIAGRAM......................29 SPARE PARTS LIST ....................30 10.1. Basic machine........................30 10.2. Planer ...........................33 10.3. Heating element ........................35 10.4. Protective box ........................37 DECLARATION OF CONFORMITY ................39 01.07.13 Working Instructions WIDOS MAXIPLAST Page 5 of 39...

  • Page 6: Description Of Product

    1.1. Application and prescribed use The WIDOS MAXIPLAST is made for heating element butt welding of pipes and fittings out of PE, PP and PVDF with a diameter range of Ø = 50 - 160. The machine is kept small so that it can easily be used in the pipe system.

  • Page 7: Overview

    Outside- = 50 - 160 mm Transport box (LxBxH): 630 x 505 x 562 mm Weight (without packing): 45 kg Weight transportbox appr. 14 kg Fuse: 16 A Wire cross section: 1,5 mm² 01.07.13 Working Instructions WIDOS MAXIPLAST Page 7 of 39...

  • Page 8: Heating Element

    Basic nachine with table support Material frame and clamping tools: Machinery steel max. force 1000 N See spare parts list chapter 10, for order-numbers and single parts, when ordering, please state the machine number! 01.07.13 Working Instructions WIDOS MAXIPLAST Page 8 of 39...

  • Page 9: Equipment And Accessories

    Allan key tilted size 5 for tightening the pipe support Torx-screwdriver T10 Screws for reduction inserts, flat-head screws for reduction inserts, flat- head screws for mounting the optional clamping jaws for fittings 01.07.13 Working Instructions WIDOS MAXIPLAST Page 9 of 39...

  • Page 10: Safety Rules

    T h e s a f e t y - c o n s c i o u s w o r k i n g o f t h e s t a f f h a s t o b e c h e c k e d i n r e g u l a r i n t e r v a l s . 01.07.13 Working Instructions WIDOS MAXIPLAST Page 10 of 39...

  • Page 11: Obligations Of The User

     Machine parts which are not in a perfect condition are to be replaced immediately.  Only use original WIDOS spare and wear parts.  In case of purchase orders please always state the machine number and version number! 01.07.13...

  • Page 12: Danger While Handling The Machine

    Kunststoffschweißtechnik 2.8. Danger while handling the machine The machine WIDOS MAXIPLAST is constructed according to the actual technical standards and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also damages to the machine itself or to other things are possible.

  • Page 13: Danger By Cutting / Squeezing / Catching

     Structural changes on the machine without permission.  Unsatisfactory checkings of parts of the machine, which are worn out.  Unprofessionally performed repairs.  In case of catastrophes and acts of God. 01.07.13 Working Instructions WIDOS MAXIPLAST Page 13 of 39...

  • Page 14: Description Of The Welding Process

    The pipes are fitted together according to the prescribed welding pressure and now the pipe cools down under pressure (cool-down time). The welded pipes can be unclamped, the welding process is finished heating element heats-up the pipes welded pipe with internal and external bead 01.07.13 Working Instructions WIDOS MAXIPLAST Page 14 of 39...

  • Page 15: Elements For Operating The Machine

    - tightening the basic machine at the table support. Spindle - advance for support Guide bar below - guidance for the support - fixing the planer - rest for the heating element 01.07.13 Working Instructions WIDOS MAXIPLAST Page 15 of 39...

  • Page 16: Elements At The Heating Element

    The adjusted temperature is maintained. on: The heating element is heated up because it has not reached the desired temperature. 01.07.13 Working Instructions WIDOS MAXIPLAST Page 16 of 39...

  • Page 17: Element At The Planer

    - The planer has to be switched off before and after use. Locking with protection switch - protection against unintentional running. - locking the planer, thus avoiding a falling out. - planer can only start when switch is pressed. 01.07.13 Working Instructions WIDOS MAXIPLAST Page 17 of 39...

  • Page 18: Starting And Operating

     Screw on reduction inserts of the desired diameter.  With respect to curves, the angle on the basic clamping tools can be set (on each side between -15° to +15°). 01.07.13 Working Instructions WIDOS MAXIPLAST Page 18 of 39...

  • Page 19: Welding Process

     The heating elements are to be clean and, above all, free from grease. Therefore they are to be cleaned with non-fraying paper and detergent (e.g. technically pure alcohol or pipe- cleansing cloths which can be bought at the WIDOS company) before every welding or if they are dirty.
  • Page 20  Bring the heating element which has been cleaned and brought to its nominal temperature between the pipes with the handle facing downwards (hang into guide bar). 01.07.13 Working Instructions WIDOS MAXIPLAST Page 20 of 39...
  • Page 21 If necessary, readjust the pressure during cooling down (the pressure for cooling down is the same as the adjustment pressure).  After expiration of the cooling-down period stop the pressure, remove the welded parts and open the slide. 01.07.13 Working Instructions WIDOS MAXIPLAST Page 21 of 39...

  • Page 22: Welding Record And Tables

    +49 (0) 71 52 99 39 - 0 WIDOS W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax +49 (0) 71 52 99 39 - 40 E-mail: info@widos.de Webside: www.widos.de Kunststoffschweißtechnik 6. Welding record and tables 01.07.13 Working Instructions WIDOS MAXIPLAST Page 22 of 39...
  • Page 23 Welding record and tables Chapter 6 Kunststoffschweißtechnik 01.07.13 Working Instructions WIDOS MAXIPLAST Page 23 of 39...
  • Page 24 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 25 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 26 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 27 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 28 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 29 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 30 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 31 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 32 Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 33 Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 34 Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 35 Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 36 Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 37 Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 38 Foundation: 2208, 2207 Part 15 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...
  • Page 39 Foundation: 2208, 2207 Part 15 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160 OD 50 - 250 2000 / 3000 Kombi...

  • Page 40: Maintenance Instructions

    DVS gives the advice of inspection works after 1 year. For machines with a specially high usage percentage the testing cycle should be shortened . The works should be performed at the WIDOS GmbH company or by an authorized partner.  Only use WIDOS spare parts when executing repairs.

  • Page 41: Transport

     Insert heating element with cable and temperature control in such a way that it remains beyond the strip for the reducer inserts.  Insert both cotainers containing the reducer inserts. 01.07.13 Working Instructions WIDOS MAXIPLAST Page 28 of 39...

  • Page 42: Wiring Diagram

    +49 (0) 71 52 99 39 - 0 WIDOS W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax +49 (0) 71 52 99 39 - 40 E-mail: info@widos.de Webside: www.widos.de Kunststoffschweißtechnik Wiring diagram 01.07.13 Working Instructions WIDOS MAXIPLAST Page 29 of 39...

  • Page 43: Spare Parts List

    E-mail: info@widos.de Webside: www.widos.de Kunststoffschweißtechnik 10. Spare parts list 10.1. Basic machine 3 / 30 34 / 49 31 / 48 7 / 32 / 41 6 / 43 35 / 51 01.07.13 Working Instructions WIDOS MAXIPLAST Page 30 of 39...
  • Page 44 Spare parts list Chapter 10 Kunststoffschweißtechnik 22 / 23 25 / 26 28 / 47 24 / 45 / 46 20 / 40 18/40 36 / 50 01.07.13 Working Instructions WIDOS MAXIPLAST Page 31 von 39...
  • Page 45 Spare parts list Chapter 10 Kunststoffschweißtechnik Basic machine WIDOS MAXIPLAST Pos. Denomination Piece Order no. Spring block 454001 Guidance 454002 Counter bracket 454003 Spindle 454004 Spindle nut 454005 Adjusting nut 454006 Bearing plate 454007 Spring washer 454008 Drag rod, down...
  • Page 46 Spare parts list Chapter 10 Kunststoffschweißtechnik Basic machine WIDOS MAXIPLAST Pos. Denomination Piece Order no. Parallel pin 6m6x32 DIN 6325 6325F032 Parallel pin 6m6x16 DIN 6325 6325F016 Pan-head screw M 4 x 10 DIN 912 0912D010 Lock washer size 5 DIN 6799...

  • Page 47: Planer

    Spare parts list Chapter 10 Kunststoffschweißtechnik 10.2. Planer 1 - 2 5 - 6 15 - 24 25 - 27 7 - 11 30 - 33 34 - 36 01.07.13 Working Instructions WIDOS MAXIPLAST Page 33 of 39...
  • Page 48 Washer M 4 DIN 125 0125D Grooved pins Ø 4 x 1472 1472D020 Pressure spring B0,63x1,5x7,5 450409 Ball Ø4,5 L0005 Prevailing torque hexagon nut M 6 DIN 985 0985F006 Screw washer 450408 Torx-screwdriver T10 ZT10 01.07.2013 Working instruction WIDOS MAXIPLAST Page 34 of 39...

  • Page 49: Heating Element

    Spare parts list Chapter 10 Kunststoffschweißtechnik 10.3. Heating element 7 / 8 19 - 22 01.07.13 Working Instructions WIDOS MAXIPLAST Page 35 of 39...
  • Page 50 Spare parts list Chapter 10 Kunststoffschweißtechnik Heating element WIDOS MAXIPLAST Pos. Denomination Piece Order no. Anti-stick coated insulating washer 023584 Switch on/off with control lamp (red) H0903 Control knob with slot H09075 Scale 180°-280° (d33) H0908 Window cap for grip shell (white)

  • Page 51: Protective Box

    Spare parts list Chapter 10 Kunststoffschweißtechnik 10.4. Protective box 7 - 9 01.07.13 Working Instructions WIDOS MAXIPLAST Page 37 of 39...
  • Page 52 Spare parts list Chapter 10 Kunststoffschweißtechnik Protective box WIDOS MAXIPLAST Pos. Denomination Piece Order no. Frame for transport case 454511 Screw cap 35 x 35 x 1,5 on request Screw cap Ø 18 x 2 on request Insert for planer...

  • Page 53: Declaration Of Conformity

    3. DIN EN 60555, DIN EN 50082, DIN EN 55014, electromagnetic compatibility EMC The technical documentation is complete. The working instructions in the language of the customer are given along with the machine. Ditzingen-Heimerdingen, 01.07.2013 Martin Dommer (Technical director) 01.07.13 Working Instructions WIDOS MAXIPLAST Page 39 of 39...

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