widos 2500 / OD 160 Working Instructions Translation
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widos 2500 / OD 160 Working Instructions Translation

Heating element butt welding machine
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WIDOS
Wilhelm Dommer Söhne
GmbH
Working Instructions
Heating element butt welding machine
Einsteinstraße 5
D-71254 Ditzingen
info@widos.de
Translation
WIDOS 2500 / OD 160
Keep for further use!
Phone
+49 7152 9939 0
Fax
+49 7152 9939 40
Internet: www.widos.de

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  • Page 1 WIDOS Einsteinstraße 5 Phone +49 7152 9939 0 Wilhelm Dommer Söhne D-71254 Ditzingen +49 7152 9939 40 GmbH info@widos.de Internet: www.widos.de Working Instructions Translation Heating element butt welding machine WIDOS 2500 / OD 160 Keep for further use!
  • Page 2 Order of spare parts and after sales service: Address of manufacturer WIDOS Wilhelm Dommer Söhne GmbH Einsteinstrasse 5 D-71254 Ditzingen Phone: ++49 7152 9939 0 Fax: ++49 7152 9939 40 info@widos.de http://www.widos.de 30.04.2019 Working instructions WIDOS 2500 / OD 160 page 2 of 27...

  • Page 3: All Rights Reserved

     30.04.2019 WIDOS Wilhelm Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen All rights reserved. Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 30.04.2019 Working instructions WIDOS 2500 / OD 160 page 3 of 27...

  • Page 4: Table Of Contents

    5.1.   Starting ............................... 17   5.2.   Welding process ..........................18   5.3.   Welding of angles ..........................20   5.4.   Welding segmented bends ........................ 20   30.04.2019 Working instructions WIDOS 2500 / OD 160 page 4 of 27...
  • Page 5 7.5.   Transport ............................23   7.6.   Disposal .............................. 23   8.  ELECTRIC DIAGRAM ........................24  9.  SPARE PARTS LIST ........................26  10.  DECLARATION OF CONFORMITY .................... 27  30.04.2019 Working instructions WIDOS 2500 / OD 160 page 5 of 27...

  • Page 6: Description Of The Product

    Usage and purpose-oriented use The WIDOS 2500 / OD 160 has been designed for heating element butt welding of pipes and fittings out of PE, PP and PVDF with a diameter range of OD = 50 – 160 mm, standart diameters: 50 / 63 / 75 / 90 / 110 / 125 / 160 mm.

  • Page 7: Designation Of The Product

    It contains the type, the serial number and the year of construction of the machine. 1.4.1. Technical data 1.4.1.1. WIDOS ASM 2500 / OD 160 General data Dimensions of pipes: Outside-Ø = 50 - 160 mm (20 – 40 mm option...

  • Page 8: Equipment And Accessories

    Fork wrench size 13 (for clamping devices) Torx screw driver T10 For article no. and component parts please see the „spare parts list“, in case of order please always give the machine number! 30.04.2019 Working instructions WIDOS 2500 / OD 160 page 8 of 27...

  • Page 9: Safety Rules

    T h e r e g u l a t i o n s f o r t h e p r e v e n t i o n o f a c c i d e n t s a r e v a l i d ( U V V ) . 30.04.19 Working instructions WIDOS 2500 / OD 160 page 9 of 27...

  • Page 10: Obligations Of The Owner

    It must be clearly defined who is responsible for transport, mounting and dismounting, and starting the operation.  A person who is being trained may only work at the machine under supervision of an experienced person. 30.04.19 Working instructions WIDOS 2500 / OD 160 page 10 of 27...

  • Page 11: Dangers While Handling The Machine

    2.7. Dangers while handling the machine The machine WIDOS 2500 / OD 160 is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 12: Structural Modifications On The Machine

     Machine parts which are not in a perfect condition are to be replaced immediately.  Only use original WIDOS spare and wear parts.  In case of purchase orders please always state the machine number and version number! 2.10.

  • Page 13: Functional Description

    The welded joint can be unclamped, the welding process is finished. Heating element heats the pipes up to welding temperature Finished welding with internal and external bead 30.04.2019 Working instructions WIDOS 2500 / OD 160 page 13 of 27...

  • Page 14: Operating And Indicating Elements

    Pipe support, right-hand - Supporting the pipe / fitting Cross handle - Opening / closing the support. - Application of the adjusting force and of the jointing force. 30.04.2019 Working instructions WIDOS 2500 / OD 160 page 14 of 27...

  • Page 15: Elements At The Heating Element

    Taster - Wenn der Planhobel eingeschaltet ist und der Taster gedrückt wird, dreht sich die Fräserscheibe Ein / Aus - Schalter - schaltet den Planhobel ein / aus 30.04.19 Working instructions WIDOS 2500 / OD 160 page 15 of 27...

  • Page 16: Elements For Welding Bends- / Fittings

    Table 4 with angle 8 Table 3 with angle 9 View onto left angle: Tee desired can be read at the reading edge. Readding edge for scale 30.04.19 Working instructions WIDOS 2500 / OD 160 page 16 of 27...

  • Page 17: Starting And Operating

     If the surrounding temperature is under 5° C, measures have to be taken:  If need be, heat-up the pipe ends.  In addition, take measures against rain, wind and dust. 30.04.2019 Working instructions WIDOS 2500 / OD 160 page 17 of 27...

  • Page 18: Welding Process

     Swivel in the heating element which has been cleaned and brought to desired temperature. If necessary wait until the control lamp at the heating element is blinking in regular intervals. 30.04.19 Working instructions WIDOS 2500 / OD 160 page 18 of 27...
  • Page 19 If necessary, re-adjust pressure during the cooling time (the pressure for cooling is the same as the set adjusting pressure).  After expiration of the cooling time, release pressure, remove the welded parts and open the support. 30.04.19 Working instructions WIDOS 2500 / OD 160 page 19 of 27...

  • Page 20: Welding Of Angles

    Example: 1 bend of 90°, 4 segments ( 6 welding surfaces) 90° Sawing angle = ----- = 15° Example: 2 bend of 45°, 3 segments ( 4 welding surfaces) 45° Sawing angle = ----- = 11,25° 30.04.19 Working instructions WIDOS 2500 / OD 160 page 20 of 27...

  • Page 21: Welding Log And Tables

    You can access our website and select our welding tables via the qr code shown here. Select ” 2500-ASM 160-315” and the corresponding material (PE / PP /PVDF). 30.04.2019 Working instructions WIDOS 2500 / OD 160 page 21 of 27...
  • Page 22 Welding Log and Tables Chapter 6 30.04.19 Working instructions WIDOS 2500 / OD 160 page 22 of 27...

  • Page 23: Maintenance / Storage / Transport

    1 year. For machines with a specially high usage percentage the testing cycle should be shortened. The works should be performed at the WIDOS company or by an authorized partner 7.2. Clamping elements ...

  • Page 24: Electric Diagram

    WIDOS Einsteinstraße 5 Phone +49 7152 9939 0 Wilhelm Dommer Söhne D-71254 Ditzingen +49 7152 9939 40 GmbH info@widos.de Internet: www.widos.de 8. Electric diagram 30.04.2019 Working instructions WIDOS 2500 / OD 160 page 24 of 27...
  • Page 25 Electric circuit diagram 30.04.19 Working instructions WIDOS 2500 / OD 160 page 25 of 27...

  • Page 26: Spare Parts List

    Chapter 9 9. Spare parts list You can access our website and select our spare parts lists via the qr code shown here. Select “2500 – OD 160” 30.04.2019 Working instructions WIDOS 2500 / OD 160 page 26 of 27...

  • Page 27: Declaration Of Conformity

    Heimerdingen, 30.04.2019 Place / Date Legally binding signature This declaration is to certify the compliance with the mentioned harmonizing regulations, however does not include any assurance of properties. 30.04.2019 Working Instructions WIDOS 2500 / OD 160 page 27 of 27...

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