widos 6100 CNC 3.0 Working Instructions Translation
  1. Manuals
  2. Brands
  3. widos Manuals
  4. Welding System
  5. 6100 CNC 3.0
  6. Working instructions translation

widos 6100 CNC 3.0 Working Instructions Translation

Heating element butt welding machine with cnc control unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen
Working Instructions
Heating element butt welding machine
WIDOS 6100 CNC 3.0
Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer
Einsteinstr. 5
Website: www.widos.de
Translation
with CNC control unit
Keep for further use!
Phone +49 (0) 71 52 99 39 - 0
Fax
+49 (0) 71 52 99 39 - 40
Email: info@widos.de
Ku nst sto ffschweißtec hni k

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 6100 CNC 3.0 and is the answer not in the manual?

Questions and answers

Related Manuals for widos 6100 CNC 3.0

Summary of Contents for widos 6100 CNC 3.0

  • Page 1 Email: info@widos.de Ku nst sto ffschweißtec hni k Working Instructions Translation Heating element butt welding machine with CNC control unit WIDOS 6100 CNC 3.0 Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer...
  • Page 2 Phone: ++49 371 / 8 15 73 - 0 Phone: ++41 71 / 388 89 79 Fax: ++49 371 / 8 15 73 - 20 Fax: ++41 71 / 388 89 73 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 2 of 76...
  • Page 3 Due to this structure, the searched information can be easily found.  27.10.2011 WIDOS W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 3 of 76...

  • Page 4: Table Of Contents

    4.3. Separating device for heating element 4.4. Elements on the heating element and the planer 4.5. Lift-off device (optional) 4.5.1. Mounting of the machine 4.5.2. Mounting the lift-off device 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 4 of 76...
  • Page 5 Cleaning the machine 7.3. Clamping elements 7.4. Checking the hydraulic oil level 7.5. Venting the hydraulic cylinders 7.6. Maintenance, inspection and repair 7.7. Saving the welding data 7.8. Error signals 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 5 of 76...
  • Page 6 WIRING AND HYDRAULIC DIAGRAMS 10. SPARE PARTS LIST 10.1. Basic machine 10.2. CNC control unit 10.3. Planer 10.4. Heating element 10.5. Reception box 10.6. Lift off device (optional) 11. DECLARATION OF CONFORMITY 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 6 of 76...

  • Page 7: Description Of The Product

    1. Description of the product 1.1. Usage and purpose-oriented use The WIDOS 6100 CNC 3.0 has been designed only for heating element butt welding of pipes and fittings made out of PE, PP, PVDF with their diameter range going from OD...

  • Page 8: Machine Overview

    Lift off device (optional) Heating element Planer Reception box 1.5. Structure of the CNC 3.0 control unit Denomination Display Operating fields Barcode reader Pipe data card or general legitimacy card SD card 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 8 of 76...

  • Page 9: Designation Of The Product

    Electro motor and pump: Power: 0,56 kW Current: 4,7 A Driving speed: 2720 rpm Max. working pressure of the 110 bar pump: Working pressure: 100 bar Volume flow: 3,5 l/min. 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 9 of 76...

  • Page 10: Basic Frame

    - cable with plug CEE 16A - locking device 1.6.1.5. Reception box Dimensions: 870 x 610 x 740 mm Weight: appr. 62 kg See spare parts list for order numbers and single parts 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 10 of 76...

  • Page 11: Emergency Power Supply (Optional)

    Following optional accessories are available on request: - Pipe data card - Program WICON for reading out the data (possibility of displaying included in SD-card) - Gas legitimacy card - ISO legitimacy card 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 11 of 76...

  • Page 12: Safety Rules

    • know about basic safety and accident prevention rules and are instructed in the handling of the machine, as well as who • have read and understood the safety chapter of this manual and certify this by their signature. 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 12 of 76...

  • Page 13: Obligations Of The Worker

    2.7. Dangers while handling the machine The heating element butt welding machine WIDOS 6100 CNC 3.0 is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 14: Specific Dangers

    • Only transport the planer at the handle or eye bolt. Do not touch the surfaces. 2.8.3. Risk of injury by noises Noises exceeding 80 dB (A) may occur; during planing it is obligatory to wear ear protection! 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 14 of 76...

  • Page 15: Danger Of Being Burnt By Heating Element And Welding Area

    (see chapter 2.5). • Machine parts which are not in a perfect condition are to be replaced immediately. • Only use original WIDOS spare and wear parts. • In case of purchase orders please always state the machine and version number ! 2.10.

  • Page 16: Functional Description

    3. Functional description The WIDOS CNC 3.0 control unit performs a butt welding process with the plastic welding machine WIDOS 6100 after entering the type of material, the pipe diameter and the pipe wall thickness. The welding processes are recorded and can be printed out in a short or a long version over the parallel interface, or be saved on a PCMCIA card or be transmitted over the serial interface e.g.

  • Page 17: Operating And Indicating Elements

    Main connection cable for the control unit EMERGENCY-Stop push button Barcode reader Connection for barcode reader Connection for the travel sensor Plug box with safety stirrup for heating element Connections for hydraulic hoses 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 17 of 76...

  • Page 18: Emergency-Stop Push Button

    When inserting the heating element take care that it lies in the zone of the throat of the tear- off bar (see arrow). 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 18 of 76...

  • Page 19: Elements On The Heating Element And The Planer

    - For holding (transporting) the planer when lifting / removing Locking device - Locking the planer in basic machine, (In order to remove the planer, pull handlebar into arrow direction 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 19 of 76...

  • Page 20: Lift-Off Device (Optional)

    • The operation of the lift-off device can be started now (see the separate documentation) 4.5.3. Transport Dismount the chain hoist from the mast for transportation of the machine. 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 20 of 76...

  • Page 21: Starting And Operating

    (e.g. technical pure alcool or pipe cleaning tissues which are available at the WIDOS company). The anti-adhesive coating of the heating element must remain undamaged in the working area.

  • Page 22: Replacing The Reduction Inserts

    Small reduction insert, centered (for pipes) Shown here: Small reduction insert, flush to the inside (for bends, T-pieces) 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 22 of 76...

  • Page 23: Connection With The Basic Machine

    The emergency power supply should be maintained periodically. For further details see the working instructions of the emergency power supply. Important: first start the emergency power supply and then the other current consuming devices. 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 23 of 76...

  • Page 24: Description Of The Display

    (including special functions). • Protect the cards from wetness and dirtiness. • Do not bend the cards or expose them to high magnetic fields. • The card is not transmissible. 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 24 of 76...

  • Page 25: Sd - Card And Drive

    • The card can be read out with a WICON program. • The card may not be bent, opened, overheated and become wet! Please only use SD cards purchased from WIDOS. We will not be liable for any cards from other manufactures! 5.6.3.

  • Page 26: Switching The Cnc 3.0 On

    WIDOS 6100 CNC Display: The type of the machine is displayed 22.11.2002 10:10 line: Current date and time „ B a s i c m e n u “ 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 26 of 76...

  • Page 27: Programming And Welding With Gas Legitimacy Card

    • Read in the pipe data card, the general legitimacy card or the ISO legitimacy card with the bar code reader for setting the parameters and changing pipe data 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 27 of 76...

  • Page 28: Setting The Pipe Data

    Display of the heating element temperature calculated PE80 355 20.1 206° line: according to the prescriptions of the DVS button <Start>: back to basic menu WIDOS 6100 CNC Display: Basic menu 22.11.2002 10:10 line: 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 28 of 76...

  • Page 29: Welding Process

    Number of joint of the selected project 0000 line: Enter and display the number of joint button <+> and <->: select numbers button <Enter>: cursor jumps for 1 position to the right 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 29 of 76...
  • Page 30 Display: Sledge closes calibrating line: Pressure systems is calibrated after a few seconds, the display changes opening machine Display: Sledge opens line: after a few seconds, the display changes 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 30 of 76...
  • Page 31 If the misalignment is too high, re-adjust the pipe ends in the basic clamping devices and repeat the planing process. opening machine Display: line: after a few seconds, the display changes 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 31 of 76...
  • Page 32 Remaining pressure build-up time (sec) ramp Tf= 000s Display: The desired, actual and drag pressures are Ps=000 Pi=000 P =0.0 line: displayed after a few seconds, the display changes 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 32 of 76...

  • Page 33: Welding Process With Traceability

    The pipe data is displayed RB PE80 20.1 2. line: After e few seconds, the display changes please read addit. Display: Read with bar code reader pipe code (2nd pipe) 2. line: 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 33 of 76...

  • Page 34: Error Messages

    • performed; certain measuring devices do not function, • the following error messages will appear on the display: 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 34 of 76...

  • Page 35: More Adjustemends

    <+> and <->: change the date button <Enter>: confirm press several times button <Start> or after a short while appears automatically: WIDOS 6100 CNC Display: Basic menu 22.11.2000 10:10 2. line: 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 35 of 76...

  • Page 36: Setting The Language

    WIDOS 6100 CNC Display: Basic menu 22.11.2000 10:10 2. line: Current date and time next menu by pressing button <Enter> copy Display: 2. line: next menu by pressing button <Start> 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 36 of 76...

  • Page 37: Setting Of Shortened Cooling Time

    2. line: Current date and time next menu by pressing button <Enter> copy Display: 2. line: next menu by pressing button <Start> Diag Clk WICON Param Display: 10:10 2. line: 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 37 of 76...

  • Page 38: Administration Of The Welding Data

    09:43 03.05.2007 2. line: next menu by pressing <Enter> button copy Display: 2. line: By pressing <+> the data from the internal memory is transferred to the SD-card. 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 38 of 76...

  • Page 39: Storing Data On The Sd - Card

    WIDOS 6100 CNC Display: Basic menu 22.11.2000 10:10 2. line: Current date and time next menu by pressing <Enter> button copy Display: 2. line: button <+> for menu "storing" 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 39 of 76...

  • Page 40: Function Of The Emergency Power Supply (Optional)

    Attention! The machine can not be moved, since no valve is actuated. • If the machine is switched off at the main switch, the emergency power supply is also switched off at the same time. 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 40 of 76...

  • Page 41: Diagnosis Program

    - The required cooling time which was calculated by the programmed welding 0017 parameters is displayed - The required joining pressure which was calculated by the programmed 0018 welding parameters is displayed 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 41 of 76...
  • Page 42 • 0011 Pressure (4-20 mA) A self-test of the machine and the control unit is performed and stored in 0044 the SD-card. Press button <-> for complete the dignosis program 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 42 of 76...

  • Page 43: Equipment Care / Maintenance / Repair

    • The oil level may not be over the upper mark because otherwise there is the risk of inondation. • After completion of the works, close the tank cover again tightly and close the front plate. 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 43 of 76...

  • Page 44: Venting The Hydraulic Cylinders

    • If air remains in the lower cylinder, it will ascend in the upper cylinder when pressure is applied. • There must always be enough oil in the tank (see chapter: 7.4). 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 44 of 76...

  • Page 45: Maintenance, Inspection And Repair

    For machines with a specially high usage percentage the testing cycle should be shortened. The works should be performed at the WIDOS GmbH company or by an authorized partner. • The operating staff has to be informed before the starting of the maintenance works.

  • Page 46: Error Signals

    Internal memory is empty memory memory full ! Internal memory is full (more than Copy internal memory onto SD- 400 weldings stored) card and then delete it 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 46 of 76...

  • Page 47: Possible Defects And Their Elimination

    - Pipes have slipped through - Clamp pipes correctly fast, the pump keeps on - Hydraulic bloc is leaky - Check oil leakage working - Cylinder is leaky - Inform service-team 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 47 of 76...

  • Page 48: Accumulator For Emergency Power Supply (Optional)

    At the end of their life time, the machine and the wear parts have to be disposed of properly and non-polluting, and in accordance with the national laws of waste disposal. 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 48 of 76...

  • Page 49: Transport

    These spots on the piston rod may damage the sealing. Therefore the eyes must be lubricated with PTFE spray before each transport! 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 49 of 76...

  • Page 50: Wiring And Hydraulic Diagrams

    W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 (0) 71 52 99 39 - 40 Website: www.widos.de Email: info@widos.de Ku nst sto ffschweißtec hni k 9. Wiring and hydraulic diagrams 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 50 of 76...
  • Page 51 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 51 of 76...
  • Page 52 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 52 of 76...
  • Page 53 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k Rear panel adapter X7 CNC 3.0 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 53 of 76...
  • Page 54 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 54 of 76...
  • Page 55 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 55 of 76...
  • Page 56 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 56 of 76...
  • Page 57 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k Emergency power board X 35 Rear Panel X 12 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 57 of 76...
  • Page 58 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 58 of 76...
  • Page 59 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 59 of 76...
  • Page 60 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 60 of 76...
  • Page 61 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 61 of 76...
  • Page 62 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 62 of 76...
  • Page 63 Wiring and hydraulic diagrams Chapter 9 Ku nst sto ffschweißtec hni k Mounting plate 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 63 of 76...

  • Page 64: Spare Parts List

    4 / 6 7 / 8 19 - 21 23 - 29 32 - 34 48 / 49 35 - 39 50 / 51 52 - 54 44 - 46 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 64 of 76...
  • Page 65 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Basic Machine WIDOS 6100 CNC 3.0 Pos. Name Piece Order no. Upper clamp 082105 Outer clamp, fixed 082101 Inner clamp, fixed 082102 Inner clamp, movable 082103 Outer clamp, movable...
  • Page 66 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Basic Machine WIDOS 6100 CNC 3.0 Pos. Name Piece Order no. Hexagon head screw M10x25 DIN 933 0933J025 Washer M 10 DIN 125 0125J Distance bush 091173 Hydraulic hose WIDOS 6100...

  • Page 67: Cnc Control Unit

    Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k 10.2. CNC control unit 8 - 9 21 / 22 12 - 14 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 66 of 76...
  • Page 68 BAA001 Legitimacy card, gas * BAG002 Pipe data card ** BAR003 * Indicate the name of the welder when ordering ** Indicate pipe-diameter, wall thickness and material when ordering 27.10.2011 Working instructions WIDOS 6100 CNC 3.0 Page 67 of 76...

  • Page 69: Planer

    3 - 4 25 – 28 6 - 9 10 - 11 41 - 42 31 - 32 43 - 45 46 - 47 33 - 34 36 - 40 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 68 of 76...
  • Page 70 Chain joint 1/2" KSCH12 Flat-head screw M 10x20 DIN 7991 7991J020 Lifting eye nut M 16 DIN 582 0582P Flat-head screw M 16 x 30 DIN 7991 7991P030 27.10.2011 Working instructions WIDOS 6100 CNC 3.0 Page 69 / 1 of 76...
  • Page 71 Hexagon nut M 10 DIN 985 0985J Washer M 10 DIN 125 0125J Pan-head screw M 10x45 DIN 7984 7984J045 Suspension plate for planer 081406 Counter plate 081407 Torx-screw driver TX10 27.10.2011 Working instructions WIDOS 6100 CNC 3.0 Page 69 / 2 of 76...

  • Page 72: Heating Element

    Chapter 10 Ku nst sto ffschweißtec hni k 10.4. Heating element 8 - 11 4 + 5 13 + 14 17 + 18 20 + 21 23 - 25 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 70 of 76...
  • Page 73 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Heating Element WIDOS 6100 CNC 3.0 Pos. Name Piece Order no. Heating element H 6100 380 V H6100E Heating plate, new HP6100E Heating plate in exchange HPT6100E Handle bolt...

  • Page 74: Reception Box

    Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k 10.5. Reception box 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 72 of 76...
  • Page 75 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Reception Box WIDOS 6100 CNC 3.0 Pos. Name Piece Order no. Reception box EIN6100 Sheet steel 0815201 Lifting screw M 16 DIN 580 0580P Fitting cap 60x60 on request 27.10.2011...

  • Page 76: Lift Off Device (Optional)

    Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k 10.6. Lift off device (optional) 2 - 4 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 74 of 76...
  • Page 77 Spare parts list Chapter 10 Ku nst sto ffschweißtec hni k Lift-off Device (optional) WIDOS 6100 CNC 3.0 Pos. Name Piece Order no. Crane mast auf Anfrage Limit stop for crane mast 081122 Grub screw M8x20 DIN 913 0913H020 Straight pin Ø 6x60 DIN 6325 6325F060 Jib crane GMC 100.12...

  • Page 78: Declaration Of Conformity

    Safety specifications for fluid technical installations and components 5. EN 60555, EN 50082, EN 55014 Electro-magnetic resistance The technical documentation is completely available. Ditzingen-Heimerdingen, the 27.10.2011 Dieter Dommer (Director) 27.10.2011 Working Instructions WIDOS 6100 CNC 3.0 Page 76 of 76...

Table of Contents