widos ESI 4000 Working Instructions Translation
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widos ESI 4000 Working Instructions Translation

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WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Telefax
Working Instructions
Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer
Einsteinstr. 5
E-mail: info@widos.de
Translation
WIDOS ESI 4000
Keep for further use!
Telephone +49 (0) 71 52 / 99 39 - 0
+49 (0) 71 52 / 99 39 - 40
Internet
www.widos.de
Kunststoffschweißtechnik

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  • Page 1 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Telefax +49 (0) 71 52 / 99 39 - 40 E-mail: info@widos.de Internet www.widos.de Kunststoffschweißtechnik Working Instructions Translation WIDOS ESI 4000 Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer...
  • Page 2 CH-9201 Gossau Phone: +49 (0) 3 71 / 8 15 73 - 0 Phone: +41 (0) 79 432 5737 Fax: +49 (0) 3 71 / 8 15 73 - 20 18.07.2013 Working Instructions WIDOS ESI 4000 Page 2 of 37...
  • Page 3 Therefore the searched information can be easily found.  18.07.2013 WIDOS W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes subject to technical innovations. 18.07.2013 Working Instructions WIDOS ESI 4000 Page 3 of 37...

  • Page 4: Table Of Contents

    USB card reader.......................17 5.3. Pipes and sockets.......................17 5.4. How to switch on the machine ..................18 5.5. How to weld with the ESI 4000 ..................19 5.6. How to weld without fitting bar code................22 5.7. Error messages........................24 18.07.2013 Working Instructions WIDOS ESI 4000...
  • Page 5 MAINTENANCE / STORING / TRANSPORT ..............33 6.1. Cleaning and care .......................33 6.2. Transport and storing......................33 6.3. Waste management ......................33 SPARE PARTS LIST ..................... 34 DECLARATION OF CONFORMITY ................37 18.07.2013 Working Instructions WIDOS ESI 4000 Page 5 of 37...

  • Page 6: Product Description

    1.1. Application and intended use The WIDOS ESI 4000 was especially designed for the use on building sites in order to weld PE and PP pipes with all common socket types on the spot. Any other use exceeding this is to be considered non-intended.

  • Page 7: Technical Data

    SD-card USB card reader 1.7. Wear parts Piece Denomination Part-no. Adaptor for Ø 4.7 HWAR001 Adaptor flat (optional) HWAF001 Order numbers and individual parts can be inquired from company WIDOS. 18.07.2013 Working Instructions WIDOS ESI 4000 Page 7 of 37...

  • Page 8: Safety Rules

     to have read and understood the safety chapter and the warnings in this manual and to confirm by their signature that they have understood well.  to inform themselves about the functions of the device before using it. 18.07.2013 Working Instructions WIDOS ESI 4000 Page 8 of 37...

  • Page 9: Structural Modifications On The Device

     The electric equipment of the machine has to be regularly checked. Loose connections and damaged cables have to be immediately replaced.  The device has to be protected against humidity.  Only qualified WIDOS personnel resp. authorized service partners are allowed to open the device. 2.6.

  • Page 10: Warranty And Liability

     structural changes at the machine without permission  unsatisfactory checking of machine parts which are worn out  repairs performed in an inexpert way  catastrophes by external influence and Acts of God. 18.07.2013 Working Instructions WIDOS ESI 4000 Page 10 of 37...

  • Page 11: Functional Description

    Kunststoffschweißtechnik 3. Functional description The socket welding machine ESI 4000 carries out an electric socket welding process in which pipes are welded to a fitting. The prepared pipes are fed into the socket and then aligned and clamped in the clamping tool.

  • Page 12: Indicating And Operating Elements

    Overview device Transport case Bar code reading pen Safety bag for bar code reading pen Support device with securing straps (optional) Connection plug Welding device Bag for adaptors and authorization cards 18.07.2013 Working Instructions WIDOS ESI 4000 Page 12 of 37...

  • Page 13: Welding Device

    Plug with connector for adaptors, connection to socket Holder for coiling the cables ON/OFF switch SD-card drive Adaptor, for fitting connection Ø 4,8 mm Adaptor, for fitting connection flat (optional) 18.07.2013 Working Instructions WIDOS ESI 4000 Page 13 of 37...

  • Page 14: Control Panel

    <+> / <-> - buttons, for manually entering socket code number / parameter <Stop> - button, aborts the welding process <Start> - button: starts the welding process - Confirms the entered parameters 18.07.2013 Working Instructions WIDOS ESI 4000 Page 14 of 37...

  • Page 15: Starting And Operating

     With temperatures below 5° C, measurements have to be taken: If necessary erect welding tent or heat pipe ends. The device ESI 4000 is connected to the local mains supply 230 V / 16 A / 50 Hz resp. to a generator (Chapter: 5.1.1.).

  • Page 16: How To Work With An Extension Cable

     The card can be read out with a WICON program.  Do not fold, open, overheat and wet the card! Please only use SD cards purchased from WIDOS. We will not be liable for any cards from other manufactures! 18.07.2013...

  • Page 17: Usb Card Reader

    5.2.6. USB card reader You may read out the welding data onto a PC by the USB card reader. Remove the card from the SD card drive of the ESI 4000. Remove the rear cap and plug card according to the image into the USB card reader.

  • Page 18: How To Switch On The Machine

    Chapter 5 Kunststoffschweißtechnik 5.4. How to switch on the machine The device ESI 4000 is connected to the local mains supply resp. distributor 230 V / 16 A / 50 Hz, completely roll out cable. Activate <Main switch> As soon as the power plug of the ESI 4000 is connected and the main switch activated, the display will get bright (the processor is initialized).

  • Page 19: How To Weld With The Esi 4000

    ( I S O / C E N / D V S . . . ) . Entirely roll out welding cable, plug ESI 4000 to the sockets if necessary use adaptor.
  • Page 20 <+ / - / Start> O r : skip with <Start> Traceability 3: Display: FR PE100 50 4.5 2nd line: After a few seconds the display changes to 18.07.2013 Working Instructions WIDOS ESI 4000 Page 20 of 37...
  • Page 21 Elapsed welding time is indicated 25°C 40V 14A 9 kJ 2nd line: Welding parameters are indicated Special attention: - vapors may escape during heating - in unfavorable circumstances material may laterally squirt 18.07.2013 Working Instructions WIDOS ESI 4000 Page 21 of 37...

  • Page 22: How To Weld Without Fitting Bar Code

    5.6. How to weld without fitting bar code In general, the respective valid welding regulations have to be complied with (ISO/CEN/DVS...). Completely roll out welding cable, connect ESI 4000 plug into the fitting, if necessary use adaptor.  Wear safety gloves to prevent burnings.
  • Page 23 Attention, danger of combustion! Welding connection is very hot! The welding connection is unclamped at the end of the cooling down, the welding process is completed. 18.07.2013 Working Instructions WIDOS ESI 4000 Page 23 of 37...

  • Page 24: Error Messages

    Kunststoffschweißtechnik 5.7. Error messages In case that the following happens during working with the ESI 4000:  The rules according to DVS have not been observed,  The socket shows a defect,  The plug was unintentionally separated from the socket, ...

  • Page 25: How To Change The Language

    2nd line: Current date and time Simultaneously press buttons <+ and - > for next menu item last project Display: WIDOS 2nd line: Last project is indicated, ------------------- Confirm by <Start> 18.07.2013 Working Instructions WIDOS ESI 4000 Page 25 of 37...
  • Page 26 Select language by <+ / -> Repeatedly press <Start> or wait for basic menu to appear. WIDOS ESI 4000 Display: Basic menu 10.10.2011 10:10 2nd line: Current date and time 18.07.2013 Working Instructions WIDOS ESI 4000 Page 26 of 37...

  • Page 27: How To Change Date And Time

    Change time by <+ / -> Repeatedly press <Start> or wait for basic menu to appear. WIDOS ESI 4000 Display: Basic menu 10.10.2011 10:10 2nd line: Current date and time 18.07.2013 Working Instructions WIDOS ESI 4000 Page 27 of 37...

  • Page 28: How To Change Authorization

    Select authorizing with <+ / -> Repeatedly press <Start> or wait for basic menu to appear. WIDOS ESI 4000 Display: Basic menu 10.10.2011 10:10 2nd line: Current date and time 18.07.2013 Working Instructions WIDOS ESI 4000 Page 28 of 37...

  • Page 29: Traceability-How To Activate Information And Pipe Length

    Select “YES” with <+> if you require traceability Only appears if traceability has been selected with yes. pipe length Display: 2nd line: You may select pipe length yes / no Select pipe length yes by <+> 18.07.2013 Working Instructions WIDOS ESI 4000 Page 29 of 37...

  • Page 30: How To Ask For Project Name Prior To Each Welding

    Select yes with <+> if you wish to be ask for the project name prior to each welding. Repeatedly press <Start> or wait for basic menu to appear. WIDOS ESI 4000 Display: Basic menu 10.10.2011 10:10 2nd line: Current date and time 18.07.2013 Working Instructions WIDOS ESI 4000 Page 30 of 37...

  • Page 31: How To Delete The Memory

    Display: You may select „delete memory yes / no“ 2nd line: Select YES with <+ > if memory is desired, or NO with <-> i fit isn’t desired. 18.07.2013 Working Instructions WIDOS ESI 4000 Page 31 of 37...

  • Page 32: Welding Data Management

    - Clean barcode, repeat read in - Reading pen defective - Manually enter digits of the barcode: simultaneously press all three buttons <+ / - / Enter>, afterwards manually enter the digits. 5.17. Short instruction 18.07.2013 Working Instructions WIDOS ESI 4000 Page 32 of 37...

  • Page 33: Maintenance / Storing / Transport

    Prescribed maintenance and inspection works are to be carried out in due time. It is recommended to execute inspection works every year. These works are to be carried out by company WIDOS GmbH or by a contractual partner.  Handle the device with care.

  • Page 34: Spare Parts List

    E-mail: info@widos.de Internet www.widos.de Kunststoffschweißtechnik 7. Spare parts list 4 - 8 9 - 12 23 - 25 27 - 29 20 - 21 32 – 34 35 - 38 18.07.2013 Working Instructions WIDOS ESI 4000 Page 34 of 37...
  • Page 35 Spare parts list Chapter 7 Kunststoffschweißtechnik Accessoires (option): 18.07.2013 Working Instructions WIDOS ESI 4000 Page 35 of 37...
  • Page 36 7984F022 Tooth lock washer M 6 DIN 6797 6797F Spax button-head screw d 3,5x15 SPR3.5x15 Lens-head screw M 4 x 10 DIN 84 7380D010 Lower housing element ESI 4000 4101211 Seal for housing ESI 4000 2,7m DHW10 LCD display EG01143...

  • Page 37: Declaration Of Conformity

    4. DIN EN 60950 Safety of facilities of information technology The technical documentation is completely available. The working instructions are available in the user’s language. Ditzingen-Heimerdingen, 18.07.2013 Martin Dommer (Technical director) 18.07.2013 Working Instructions WIDOS ESI 4000 Page 37 of 37...

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