widos ASM 160 Working Instructions Translation
  1. Manuals
  2. Brands
  3. widos Manuals
  4. Welding System
  5. ASM 160
  6. Working instructions translation

widos ASM 160 Working Instructions Translation

Heating element butt welding machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax
Working Instructions
Heating element butt welding machine
Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing Director: Jürgen Dommer
Einsteinstr. 5
www.widos.de
Translation
WIDOS ASM 160
Keep for further use!
Phone ++49 (0)7152 / 9939 - 0
++49 (0)7152 / 9939 - 40
email: info@widos.de
Kunststoffschweißtechnik

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ASM 160 and is the answer not in the manual?

Questions and answers

Related Manuals for widos ASM 160

Summary of Contents for widos ASM 160

  • Page 1 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax ++49 (0)7152 / 9939 - 40 www.widos.de email: info@widos.de Kunststoffschweißtechnik Working Instructions Translation Heating element butt welding machine WIDOS ASM 160 Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing Director: Jürgen Dommer...
  • Page 2 CH – 9201 Gossau Phone: ++49 (0) 371 / 8 15 73 - 0 Phone: +41 (0) 79 432 5737 Fax: ++49 (0) 371 / 8 15 73 - 20 31.01.2013 Working instructions WIDOS ASM 160 page 2 of 40...
  • Page 3 Due to this structure, the searched information can be easily found.  31.01.2013 WIDOS W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved. Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 31.01.2013 Working instructions WIDOS ASM 160 page 3 of 40...

  • Page 4: Table Of Contents

    Safety measures ........................6 1.3. Conformity ..........................6 1.4. Designation of the product ....................7 1.4.1. Technical data ........................7 1.4.1.1. WIDOS ASM 160 General data................7 1.4.1.2. Heating element flexible ....................7 1.4.1.3. Drilling machine ......................7 1.5. Tools and accessories ......................8 1.6. Wear parts ..........................8 SAFETY RULES ......................
  • Page 5 ELECTRIC DIAGRAM....................31 SPARE PARTS LIST ....................32 9.1. Basic machine........................32 9.2. Drilling machine ........................34 9.3. Control device ........................36 9.4. Heating element flexibel for ASM 160................38 DECLARATION OF CONFORMITY ................40 31.01.2013 Working instructions WIDOS ASM 160 page 5 of 40...

  • Page 6: Description Of The Product

    1.1. Usage and purpose-oriented use The WIDOS ASM 160 has been designed for heating element butt welding of pipes out of PE, PP, branch pipes with a diameter range of OD = 50 – 160 mm and main pipes from 110 mm (the maximum diameter of branch pipe = 2/3 of the main pipe).

  • Page 7: Designation Of The Product

    The product is marked by a type-label at the basic frame. It contains the type, the serial number and the year of construction of the machine. 1.4.1. Technical data 1.4.1.1. WIDOS ASM 160 General data Dimensions of branch pipes Outside-Ø = 50 – 160 mm (optional) Material:...

  • Page 8: Heating Element Flexible

    Center drill Ø 10 6184427 Flat-head screw 3,5 x 8 with Torx-drive on request Heating element, flexible HASM160EKP PTFE foil 6185459 For article-nos. and single parts please contact the company WIDOS. 31.01.2013 Working instructions WIDOS ASM 160 page 8 of 40...

  • Page 9: Safety Rules

    T h e r e g u l a t i o n s f o r t h e p r e v e n t i o n o f a c c i d e n t s a r e v a l i d ( U V V ) . 31.01.13 Working instructions WIDOS ASM 160 page 9 of 40...

  • Page 10: Obligations Of The Owner

    It must be clearly defined who is responsible for transport, mounting and dismounting, and starting the operation.  A person who is being trained may only work at the machine under supervision of an experienced person. 31.01.13 Working instructions WIDOS ASM 160 page 10 of 40...

  • Page 11: Dangers While Handling The Machine

    Chapter 2 Kunststoffschweißtechnik 2.7. Dangers while handling the machine The machine WIDOS ASM 160 is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 12: Danger Of Crushing

     Machine parts which are not in a perfect condition are to be replaced immediately.  Only use original WIDOS spare and wear parts.  In case of purchase orders please always state the machine number and version number! 31.01.13...

  • Page 13: How To Clean The Machine

     Structural changes on the machine without permission.  Unsatisfactory checking of parts of the machine which are worn out.  Repairs performed in an inexpert way.  In case of catastrophes and force majeure. 31.01.13 Working instructions WIDOS ASM 160 page 13 of 40...

  • Page 14: Functional Description

    The welded joint can be unclamped, the welding process is finished. Heating element flexible Branch pipe Main pipe Heating element heats the pipes up to welding temperature Completed welding joint with in- and outside bead 31.01.2013 Working instructions WIDOS ASM 160 page 14 of 40...

  • Page 15: Operating And Indicating Elements

    - Can be swivelled in and out of the machine 13 Prism - Support for the machine onto the main pipe 14 Clamping belt - to fasten the machine onto the main pipe 31.01.2013 Working instructions WIDOS ASM 160 page 15 of 40...

  • Page 16: Heating Element Flexible

     Make sure that the plastic film within the welding area is clean, free of grease and undamaged.  If necessary clean the plastic film prior to each welding e.g. by PE cleaning agent or WIDOS pipe cleaning cloths.  Replace a damaged plastic film immediately.
  • Page 17 In case you want to hinge the heated heating element, do not hinge it horizontally but e.g. suspend it from one corner of the heating element handle thus reducing the emitting heat upwards to the handle. 31.01.13 Working instructions WIDOS ASM 160 page 17 of 40...

  • Page 18: Drilling Machine

    - to drill the center drilling into the main pipe Knife plate - to fasten the knife holder, can be adjusted continuously Scale - to adjust the drilling diameter Knife holder with knife - to fasten the circular knife 31.01.13 Working instructions WIDOS ASM 160 page 18 of 40...

  • Page 19: How To Fix The Drilling Machine In The Clamping Tool

     Pick up the star screw as far as the fixing with its top is against the collar of clamping tool. Then tighten the clamping nut.  So a fractionally cant is out of question. 31.01.13 Working instructions WIDOS ASM 160 page 19 of 40...

  • Page 20: How To Adjust The Drill Diameter

     Put the optionally plastic drill into the center and secure it with the threaded pins.  Install the guard plate back again. Grub screw Plastic drill (option) 31.01.13 Working instructions WIDOS ASM 160 page 20 of 40...

  • Page 21: Spring Clamping

    Branch pipes with OD 160 mm are clamped in the clamping tool. For smaller pipes you must screw in reducer inserts into the clamping tool. Always fit in the reducer inserts with the collar upwards. 31.01.13 Working instructions WIDOS ASM 160 page 21 of 40...

  • Page 22: Starting And Operating

     If the surrounding temperature is under 5°C, measures have to be taken:  If need be, heat-up the pipe ends.  In addition, take measures against rain, wind and dust. 31.01.2013 Working instructions WIDOS ASM 160 page 22 of 40...

  • Page 23: Drilling And Welding Process

     Place the heating element which has been cleaned and brought to desired temperature over the drill hole, if necessary wait until the control lamp <K2> is blinking at the control unit in constant intervals. 31.01.13 Working instructions WIDOS ASM 160 page 23 of 40...
  • Page 24 Make sure when attaching or detaching the machine, that nobody :  can touch the heated heating element!  can touch the knives at the drill!  can clamp fingers or something else! The welding process is finished. 31.01.13 Working instructions WIDOS ASM 160 page 24 of 40...

  • Page 25: Welding Tables

    The values in the following welding tables are meant for pipes that are welded to each other on the face side. The values may deviate during saddle welding and must be determined on location. 31.01.2013 Working instructions WIDOS ASM 160 page 25 of 40...
  • Page 26 [kp] min. over welding [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  13,6 17,6 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 1 of 40...
  • Page 27 [kp] min. over welding [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  17,6 13,6 13,6 17,6 13,6 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 2 of 40...
  • Page 28 [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  17,6 13,6 13,6 10,3 17,6 13,6 10,1 12,3 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 3 of 40...
  • Page 29 [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  13,6 10,0 12,3 15,1 17,6 13,6 11,4 14,0 17,1 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 4 of 40...
  • Page 30 [mm] [mm] [daN] [mm] time pressure [daN] [min]  10,3 13,6 12,7 15,7 19,2 23,3 17,6 11,8 13,6 14,6 17,9 21,9 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 5 of 40...
  • Page 31 [daN] [min]  10,2 17,6 10,7 13,3 13,6 16,4 20,1 20,1 24,6 11,4 17,6 11,9 14,7 13,6 18,2 22,4 27,4 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 6 of 40...
  • Page 32 [daN] [min]  10,8 12,8 17,6 13,4 16,6 13,6 20,5 25,2 30,8 11,9 14,2 17,6 14,8 18,4 13,6 22,7 27,9 34,2 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 7 of 40...
  • Page 33 • load onto the workpieces only after being completely cooled down • Join parts with wall thickness ≥15 mm • 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 8 of 40...
  • Page 34 [kp] min. over welding [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  17,6 17,6 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 1 of 40...
  • Page 35 [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  17,6 10,1 17,6 10,5 12,7 17,6 10,3 12,5 15,1 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 2 of 40...
  • Page 36 [mm] [daN] [mm] time pressure [daN] [min]  17,6 12,3 15,0 18,1 17,6 10,0 15,1 18,3 22,1 17,6 11,4 17,1 20,8 25,1 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 3 of 40...
  • Page 37 [mm] time pressure [daN] [min]  17,6 12,7 19,2 23,3 28,1 17,6 14,6 21,9 26,6 32,1 10,2 17,6 16,4 24,6 29,0 36,1 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 4 of 40...
  • Page 38 [mm] [daN] [mm] time pressure [daN] [min]  11,4 17,6 18,2 27,4 33,2 12,8 17,6 20,5 30,8 37,4 14,2 17,6 22,7 34,2 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 5 of 40...
  • Page 39 • load onto the workpieces only after being completely cooled down • Join parts with wall thickness ≥15 mm 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 6 of 40...
  • Page 40 [kp] min. over welding [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min] 10,0 10,0 11,0 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 page 28 / 1 of 40...
  • Page 41 [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min] 12,5 13,5 10,5 10,8 15,0 11,0 11,9 16,5 12,5 13,5 31.01.2013 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 page 28 / 2 of 40...

  • Page 42: Maintenance / Storage / Transport

    For machines with a specially high usage percentage the testing cycle should be shortened. The works should be performed at the WIDOS company or by an authorized partner. The guide hafts and threaded spindle must be cleaned every week, e.g. with a brush and grease them if necessary.

  • Page 43: Transport

    Maintenance / Storage / Transport Chapter 7 Kunststoffschweißtechnik 7.5. Transport The ASM 160 is delivered in a transport box, for the transport lay the machine in there again. Storage of each elements in the transport box. Heating element Control device...

  • Page 44: Electric Diagram

    Einsteinstr. 5 Phone ++49 (0)7152 / 9939 - 0 WIDOS W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax ++49 (0)7152 / 9939 - 40 www.widos.de email: info@widos.de Kunststoffschweißtechnik 8. Electric diagram 31.01.2013 Working instructions WIDOS ASM 160 page 31 of 40...

  • Page 45: Spare Parts List

    10 - 11 21 - 26 12 - 13 27 - 28 42 - 45 29 - 30 33 - 34 35 - 36 46 - 48 37 - 42 31.01.2013 Working Instructions WIDOS ASM 160 Page 32 of 40...
  • Page 46 Spare parts list Chapter 9 Kunststoffschweißtechnik Basic machine WIDOS ASM 160 Pos. Name Piece Order no. Hand wheel, tilting BH125 Counter bracket 454003 Flat-head screw M10x25 DIN 7991 7991J025 Guidance 454002 Spindle nut 454005 Ball bushing LKH3050 Permaglid bushing PAP2020...
  • Page 47 Spare parts list Chapter 9 Kunststoffschweißtechnik Basic machine WIDOS ASM 160 Pos. Name Piece Order no. Prism for ASM 160 61874012 Pan-head screw M10x40 DIN 912 0912J040 Pan-head screw M10x55 DIN 912 0912J055 Clamping belt with ratchet 50 mm wide 4 m long...

  • Page 48: Drilling Machine

    9.2. Drilling machine 7 - 10 11 - 12 13 - 15 22 - 35 36 - 37 17 - 19 46 - 47 39 - 40 43 - 44 31.01.2013 Working Instructions WIDOS ASM 160 Page 34 of 40...
  • Page 49 Spare parts list Chapter 9 Kunststoffschweißtechnik Drilling machine WIDOS ASM 160 Pos. Name Piece Order no. Pan-head screw M 6x20 DIN 912 vz 0912H020 Bow grip GN 565 1 25 164 BG56520 Holder for grip 6184434 Pan-head screw M6x12 DIN 125...
  • Page 50 Spare parts list Chapter 9 Kunststoffschweißtechnik Drilling machine WIDOS ASM 160 Pos. Name Piece Order no. Hexagon socket set screw M 10x90 DIN 916 0916J090 Washer M10 DIN 9021 9021J Stargrip M 10 DIN 6336 BG1050 Connecting cable EK3230 Tension relief...

  • Page 51: Control Device

    Spare parts list Chapter 9 Kunststoffschweißtechnik 9.3. Control device 2 - 3 4 - 6 9 - 11 31.01.2013 Working Instructions WIDOS ASM 160 Page 36 of 40...
  • Page 52 Spare parts list Chapter 9 Kunststoffschweißtechnik Control device WIDOS ASM 160 Pos. Name Piece Order no. Connecting cable 3m EK3220 Screw connection skin seal brass SR M20 EVH21201311 Counternut brass SM-M 20 x 1,5 EV2220 Protective cap for housing 10pole...
  • Page 53 Spare parts list Chapter 9 Kunststoffschweißtechnik 9.4. Heating element flexibel 6 - 8 9 - 10 11 - 12 31.01.2013 Working Instructions WIDOS ASM 160 page 38 of 40...
  • Page 54 Spare parts list Chapter 9 Kunststoffschweißtechnik Heating element WIDOS ASM 160 Pos. Name Piece Order no. Heating element complete HASM160EKP Mantle thermocouple EE0405 Pin insert 10pole 16 A EST0502 Connector housing 10A M20 lateral outlet EST11110 Grip 6185458 Hexagon-head screw M 8x15 DIN 933...

  • Page 55: Declaration Of Conformity

    Electric equipment of industrial machines 3. DIN EN 60555, DIN EN 50082, DIN EN 55014, Electro-magnetic resistance The technical documentation is completely available. Ditzingen-Heimerdingen, the 31.01.2013 Martin Dommer (Technical director) 31.01.2013 Working Instructions WIDOS ASM 160 page 40 of 40...

Table of Contents