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Summary of Contents for Afag IBB3.5
- Page 1 Conveyor Belt Hopper IBB3.5 / IBB6 / IBB12 / IBB25 / IBB50 Operating and Installation Instructions Copyright by Afag GmbH...
- Page 2 Conveyor belt hopper IBB12 230V/50Hz 50494740 Conveyor belt hopper IBB25 230V/50Hz 50494741 Conveyor belt hopper IBB50 230V/50Hz 50494742 Conveyor belt hopper IBB3.5 -without- 24 V DC 50503689 Conveyor belt hopper IBB6 -without- 24 V DC 50503690 Conveyor belt hopper IBB12 -without- 230V/50Hz 50503691...
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Page 3: Table Of Contents
Improper use ............................. 9 Description of the Device ................. 10 General ..............................10 Functional description ..........................10 Technical data ............................10 2.3.1 IBB3.5 – IBB6 ..........................10 2.3.2 IBB12 - IBB50..........................11 Installation Instructions ..................12 Transport ..............................13 Unit assembly ............................13 3.2.1... - Page 4 Attachment parts ............................ 20 Control device ............................20 Ordering addresses ..........................20 Disposal ......................21 Page 4 2/20/2019 R01.0...
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Page 5: Safety Instructions
Safety Instructions 1.1 Explanation of symbols and notes Symbols: Installation and commissioning must be performed exclusively by qualified personal according to the operating instructions. Please observe the following explanation of symbols and notices. They are categorized according to danger levels and in according to ISO 3864-2. DANGER Identifies an imminent danger. -
Page 6: Basic Safety Instructions
1.2 Basic safety instructions This operating manual serves as a basis for safe use and operation of the IBB Conveyor belt hopper. The safety instructions in this manual must be observed in particular by all persons working on or with the IBB. In addition, the rules and regulations for accident prevention for the respective place of use must be observed. -
Page 7: Danger Areas
Work instructions must be prepared by the operating company of the belt hopper on how to handle the product parts. This manual, in addition to the operating instructions, must be completely followed by the operator of the belt hopper. In the interest of occu- pational health and safety (such as handling cleaning agents), operating instructions are required which the operating company must prepare. -
Page 8: Intended Use
c) Narrow space between trough - conveyor belt (underside of hopper) Figure 1: Danger areas IBB Measures to avoid the aforementioned dangers: NOTE ▪ Disconnect from the power supply before assembly or disas- sembly work, to switch out a fuse or when making any struc- tural modifications. -
Page 9: Improper Use
- Parts storage for sorting and feeding devices, - Equipping packaging systems, - Equipping scales and counting devices, - Dispensed parts provisioning, at manual workplaces as well, - Can be used in the food and pharmaceutical industries. Notes on the functional set-up can be found in chapter 3 “Main Components” WARNING After integrating the belt hopper into a complex machine, all re- quirements as defined in the EC Machinery Directive relating to oc-... -
Page 10: Description Of The Device
However, if the belt hopper is used as intended, a reversing operation of this kind will not be necessary. 2.3 Technical data 2.3.1 IBB3.5 – IBB6 Page 10 2/20/2019 R01.0... -
Page 11: Ibb12 - Ibb50
Type IBB3.5 IBB6 Unit Dimensions [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 92.5 92.5 [mm] Unit Technical data [kg] Fill weight Fill volume Rated voltage Current consumption Motor output Operating temperature [°C] -5 to -5 to [m/min] 0.1... -
Page 12: Installation Instructions
Type IBB12 IBB25 IBB50 Unit Dimensions [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 346.5 411.5 476.5 [mm] [mm] [mm] [mm] Unit Technical data [kg] Fill weight Fill volume Power supply (mains voltage/mains 230/50 230/50 230/50 frequency) [V/Hz] 0.85 0.85 0.85 Current consumption Motor output... -
Page 13: Transport
3.1 Transport The Conveyor belt hopper is transported packaged on a pallet. The center of gravity is in the center of the Conveyor belt hopper. Transport the pallet using a stable transport trolley. The unit’s weight depends on the design of the Conveyor belt hopper and can be found in the transport documents. -
Page 14: Power Supply
▪ Disconnect from the power supply before assembly or dis- assembly work, to switch out a fuse or when making any structural modifications. ▪ Observe the accident prevention and safety regulations ap- plicable in the specific usage case. ▪ Prior to commissioning, it must be checked whether the rated voltage of the unit matches the local mains supply. -
Page 15: Operating Instructions
4 Operating Instructions 4.1 Commissioning Verify that the unit has been properly installed according the chapter 3.2.1 “Notes on safe installation” The belt hopper does not have its own control unit and must therefore be controlled by the unit that the belt hopper is integrated in. 4.1.1 Checking the belt run: Check the belt run during initial commissioning to ensure it runs centered and readjust it if necessary. - Page 16 The belt tension and center run on the drive and guide roller has been pre-set at the factory. The belt tension must be set so that even if the parts storage container is full (observe the max. belt capacity of your belt hopper type!) the conveyor belt does not have a gap. The belt tension is adjusted by turning the round-head screws on the tensioning revers- ing heads.
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Page 17: Maintenance Instructions
5 Maintenance Instructions 5.1 Cleaning If necessary, clean the conveyor belt and both tensioning reversing heads with alcohol and a clean lint-free rag. For food industry operations, use an approved alcohol replace- ment. 5.2 Conveyor belt After a two-week run-in period, check the tension and the centering of the conveyor belt and correct it as necessary. - Page 18 Clamping screws d) Push the belt on the bottom of the conveyor body to the side and loosen the setscrews on one side of the crosspiece (highlighted in green - see image) Setscrews e) Pull both the longitudinal strut and the reversing heads down together (high- lighted in green - see image) Longitudinal strut f) Pull down the conveyor belt (highlighted in green - see image)
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Page 19: Drive
i) Checklist for assembly and settings: Make sure both longitudinal struts are at a right angle Distortions while tightening the setscrews (crosspiece - see point d) Tighten the conveyor belt evenly and ensure it runs centered Do not “over-tighten” the belt Check the setting of the feed plates and re-adjust if necessary. -
Page 20: Accessories
Third-party control devices can also be used, provided they meet the technical specifi- cations. 6.3 Ordering addresses Germany: Switzerland: Afag GmbH Afag Automation AG Wernher-von-Braun-Strasse 1 Feeding technology 92224 Amberg, Germany Fiechtenstrasse 32 Phone: +49 (0) 96 21 / 65 0 27-0... - Page 21 7 Disposal Devices that are no longer used should not be disposed of as a complete unit. They should be dismantled and the parts should be sorted according to material type and recycled. Non-recyclable components must be disposed of correctly according to the type of component.
- Page 22 Page 22 2/20/2019 R01.0...
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