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Operating & Installation Instructions
Conveyor belt hopper
IBB3.5 / IBB6 / IBB12 / IBB25 / IBB50
Translation of the Original Assembly Instructions EN
Conveyor belt hopper IBB3.5 (24VDC)
Conveyor belt hopper IBB6 (24VDC)
Conveyor belt hopper IBB12 (230 V/50 Hz)
Conveyor belt hopper IBB25 (230 V/50 Hz)
Conveyor belt hopper IBB50 (230 V/50 Hz)
Conveyor belt hopper IBB3.5 - without (24VDC)
Conveyor belt hopper IBB6 - without (24VDC)
Conveyor belt hopper IBB12 - without (230 V/50 Hz)
Conveyor belt hopper IBB25 - without (230 V/50 Hz)
Conveyor belt hopper IBB50 - without (230 V/50 Hz)
Hinged spout IBB3.5
Hinged spout IBB6
Hinged spout IBB12
Hinged spout IBB25
Hinged spout IBB50
Operating & Installation Instructions EN
IBB3.5/IBB6/IBB12/IBB25/IBB50
Order no: 50494738
Order no: 50494739
Order no: 50494740
Order no: 50494741
Order no: 50494742
Order no: 50503689
Order no: 50503690
Order no: 50503691
Order no: 50503692
Order no: 50503693
Order no: 50503695
Order no: 50503696
Order no: 50503697
Order no: 50503698
Order no: 50503699
Date 02.12.2023
Version 2.0
1–40
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Table of Contents
Related Manuals for Afag IBB3.5
Summary of Contents for Afag IBB3.5
- Page 1 Operating & Installation Instructions Conveyor belt hopper IBB3.5 / IBB6 / IBB12 / IBB25 / IBB50 Translation of the Original Assembly Instructions EN Conveyor belt hopper IBB3.5 (24VDC) Order no: 50494738 Conveyor belt hopper IBB6 (24VDC) Order no: 50494739 ...
- Page 2 Your Afag team © Subject to modifications The modules have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
2.8.3 Mechanical hazards ................13 2.8.4 Noise hazards ..................13 Technical data ...................... 14 Dimensional drawing IBB3.5 / IBB6 ............14 Technical data IBB3.5 / IBB6 ..............15 Dimensional drawing IBB12 / IBB25 / IBB50..........16 Technical data IBB12 / IBB25 / IBB50 ............17 Accessories .................... - Page 4 Further maintenance .................. 36 Spare parts, repairs ..................36 Decommissioning and disposal ................. 37 10.1 Safety instructions ..................37 10.2 Decommissioning ..................37 10.3 Disposal ...................... 37 4 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ...
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Page 5: General
NOTICE This safety note points out a potentially dangerous situation which, if not avoided, can cause substantial damage to property and the environment. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 5–40 ... -
Page 6: Additional Symbols
In these assembly instructions the following symbols are used to highlight instructions, results, references, etc.. Symbol Description Instructions (steps ...) Results of actions References to sections Enumerations not ordered 6 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... -
Page 7: Warranty
This does also apply to defective accessories and wear parts. Normal wear and tear are excluded from the warranty. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. The warranty shall expire in the following cases: ... -
Page 8: Safety Instructions
observance of all instructions given in this manual. compliance with the inspection and maintenance work and the specifications in the data sheets, using only original spare parts. 8 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... -
Page 9: Foreseeable Misuse
observe and communicate universally applicable laws and regulations regarding accident prevention and environmental protection, provide the necessary personal protective equipment (e.g., protective gloves) and instruct the personnel to wear it. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 9–40 ... -
Page 10: Obligations Of The Personnel
Authorized persons who due to their specialized professional training, expertise and experience can identify risks and preventing hazards arising from the use of the machine. 10 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... -
Page 11: Personal Protective Equipment (Ppe)
6.2 "Assembly" and chap. 7.3 "Settings". Afag Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. The modules may not be changed or modified in any way, except with the prior written consent of Afag. - Page 12 Only qualified personnel may work with or on the module. Read this manual carefully before carrying out any work on or with the module. 12 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ...
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Page 13: Danger Due To Electricity
In certain cases, an impermissible noise level may result (e.g., when opening the lid of the noise protection hood for filling or refilling the parts). Wear hearing protection during noise-critical activities! Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 13–40 ... -
Page 14: Technical Data
Technical data Technical data Dimensional drawing IBB3.5 / IBB6 Fig. 1 Dimensional drawing IBB3.5 / IBB 6 14 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... -
Page 15: 3.2 Technical Data Ibb3.5 / Ibb6
Technical data 3.2 Technical data IBB3.5 / IBB6 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 15–40 ... -
Page 16: Dimensional Drawing Ibb12 / Ibb25 / Ibb50
Technical data Dimensional drawing IBB12 / IBB25 / IBB50 Fig. 2 Dimensional drawing - IBB 12/ IBB 12 / IBB 25 16 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... -
Page 17: Technical Data Ibb12 / Ibb25 / Ibb50
For more information on the controller, see chap. 6.3.1 and the controller manufacturer's instructions. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 17–40 ... -
Page 18: Transport, Packaging And Storage
Improper use of transport equipment can lead to injuries! Observe transport and mounting instructions! Use the means of transport properly! The Afag modules are packed in the original packaging (cardboard box). Carefully remove the module from the original packaging. Scope of supply The corresponding documentation is supplied with each module (e.g.,... -
Page 19: Transport
The weight of the mode depends on the respective version and can be taken from the transport documents. Packaging The module is transported packed on a pallet. If Afag packaging is not used, the module must be packed in shock and dust-proof packaging. NOTICE... -
Page 20: Design And Description
However, this reversing operation is not necessary if the belt hopper is used as intended. 20 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... -
Page 21: Installation, Assembly & Setting
Disconnect the supply voltage before starting work! Ensure that the protective earthing of the power supply is in perfect condition. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 21–40 ... -
Page 22: Assembly
125.0 185.0 215.0 195.0 280.0 330.0 280.0 390.0 460.0 390.0 560.0 650.0 530.0 750.0 880.0 670.0 960.0 1120.0 1000.0 1400.0 1650.0 1350.0 1900.0 2250.0 22 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... -
Page 23: Electrical Connection
IRG1-MS. Third-party control units can also be used, provided they meet the technical conditions. The belt hopper does not have its own control system and must therefore be controlled by the system in which the belt hopper is integrated. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 23–40 ... -
Page 24: Concluding Activities
Protective conductor connections must be checked for proper function after installation. Emergency-STOP devices must remain effective in all operating modes. Unlocking the Emergency-STOP devices must not cause an uncontrolled restart. 24 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... -
Page 25: Operation
Do not reach into the conveyor belt or the transported goods during operation! If a hazard persists despite these measures, the operator must ensure that the hazard points are suitably covered. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 25–40 ... -
Page 26: Commissioning
The use of the operating software is described in the installation instructions for the controllers used. 2. If the module is supplied with an Afag controller, no further action is required (operating parameters already stored in the controller). 3. When using a different controller, special cables must be made, and the operating parameters determined. -
Page 27: First Commissioning
When storing parts for vibrating belt hoppers, ensure that the parts falling from the chute do not fall onto baffles and impair the function of the device. The parts must be inserted in the centre of the device. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 27–40 ... -
Page 28: Front Panel
4. Tighten the semi-circular screw on the tensioning deflection head to which the belt runs or loosen the screw on the opposite tensioning deflection head. Note the belt tension! The process is complete. 28 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... -
Page 29: Operation
The belt hopper is designed for horizontal transport at maximum load. If the belt hopper is to be operated at a slight incline, ask the manufacturer whether this is possible in your case and which utilisation values must be observed. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 29–40 ... -
Page 30: Fault Elimination
Fault causes and remedy Faults caused by defective components may only be remedied by replacing these components. Only Afag original spare and wear parts may be used! Fault Possible cause Remedy: Plug not connected to mains ... -
Page 31: Maintenance And Repair
Observe the operating instructions of the controller used! Also observe the safety instructions in chap. 2 „Safety instructions“ in this manual. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 31–40 ... -
Page 32: Maintenance Activities And Maintenance Intervals
surrounding area thoroughly. If necessary, remove dust from the motor area to ensure cooling. 32 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... -
Page 33: Notes On Cleaning
Vacuum clean before rubbing Hoover anti-static PET / Makrolon / Plexi down, then spray with an anti- spray static spray and rub off Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 33–40 ... -
Page 34: Replace The Conveyor Belt
Bowl tray Parts chute 2. Dismantle the mounting struts. Mounting struts 3. Loosen and remove the clamping screws on the clamping deflection head. Clamping screws 34 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ... - Page 35 Check the setting of the feed plates and readjust if necessary. Ensure that the conveyor belt does not rub against the hopper tray. The process is completed. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 35–40 ...
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Page 36: Further Maintenance
After expiry of the warranty period, the customer may replace or repair defective modules, wear parts himself, or send them to the Afag repair service. Please note that Afag does not assume any warranty for modules that have not been replaced or repaired by Afag! Spare parts Spare parts for the conveyor belt hopper are available on request. -
Page 37: 10 Decommissioning And Disposal
Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. Information on proper disposal can be obtained from the responsible local authorities. Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 37–40 ... - Page 38 38 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ...
- Page 39 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 39–40 ...
- Page 40 40 – 40 Operating & Installation Instructions EN IBB3.5/IBB6/IBB12/IBB25/IBB50 Date 02.12.2023 Version 2.0 ...
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