molex 63811-0300 Operating Instructions
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molex 63811-0300 Operating Instructions

Hand crimp tool
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Hand Crimp Tool for 1.25mm (.049") Pitch Crimp Terminals

FEATURES

Ratchet with safety release that ensures consistent performance
Small handle spread which make this style tool ideally suited for end users
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

SCOPE

Products: 1.25mm (.049") Pitch PicoBlade™ Crimp Terminal, 28-32 AWG and 1.25mm (.049") Pitch Board-In
Crimp Terminal, 28-32 AWG.
Terminal
Series No. Loose Piece
50079-8100
50079
50079-8153
50080
50080-8100
50125
50125-8100

DEFINITION OF TERMS

BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638110300
Revision: J
HAND CRIMP TOOL
Operating Instruction and
Specification Sheet
Order No. 63811-0300
Terminal Order No.
Reel
50079-8000 39-00-0413
50079-5053 39-00-0414
50080-8000
50125-8000
Customer to cut off terminal from reel: 0.15mm (.006") maximum Cut-off Tab.
BELL
MOUTH
INSULATION
CRIMP
CUT-OFF
TAB
Release Date: 12-10-03
Revision Date: 04-14-08
Wire Size
Insulation Diameter
AWG
mm²
mm
26-28 0.12-0.08 0.67-1.00 .027-.039 1.40-1.91 .055-.075
26-28 0.12-0.08 0.67-1.00 .027-.039 1.40-1.91 .055-.075
26-28 0.12-0.08 0.67-1.00 .027-.039 1.40-1.91 .055-.075
SEAM
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 5

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Summary of Contents for molex 63811-0300

  • Page 1 Hand Crimp Tool for 1.25mm (.049") Pitch Crimp Terminals HAND CRIMP TOOL Operating Instruction and Specification Sheet Order No. 63811-0300 FEATURES Ratchet with safety release that ensures consistent performance Small handle spread which make this style tool ideally suited for end users...
  • Page 2 Hand Crimp Tool for 1.25mm (.049") Pitch Crimp Terminals INSULATION CRIMP FORM This crimp terminal is designed for miniaturization; therefore, each dimension of insulation crimp portion appears small as compared to the terminal material thickness. In order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside of the insulation barrel.
  • Page 3 Hand Crimp Tool for 1.25mm (.049") Pitch Crimp Terminals OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals CONDUCTOR LOCATOR PRE-STRIPPED WIRE...
  • Page 4 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

  • Page 5: Parts List

    2222 Wellington Ct. 1-800-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S.A. amerinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638110300 Release Date: 12-10-03 Page 5 of 5 Revision: J Revision Date: 04-14-08...

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