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Installation Tips
For a Smooth fit and easier installation, the top should,be installed at a
tenperature above 72°F. Below this temperature, the fabric may contract
an inch or more, making it difficulet to fit to the vehicle.
It is normal for the fabric to contract and wrinkle when stored in the ship-
ping carton. Within a few days after installation, the fabric will relax and
the wrinkles will disappear.
WARNING
Do not rely in any way on the components of this product to protect
against injury or death in the event of an accident. Never operate the vehicle in excess of
manufacturer's specifications.
Read and follow, precisely, all installation instructions provided when installing this product.
Failure to do so may result in a poor fit and could place occupants of the vehicle in a potentially
dangerous situation.
Safety glasses should be worn at all
times when installing this product.
Tools
#2 Phillips
10mm & 13mm
Screwdriver
Wrenches
Safety
Glasses
Installation Instructions
Trek Top PRO 2
WEAR SEAT BELTS AT ALL TIMES
13mm Socket
Ratchet
4mm Allen
Utility Knife
Wrench
Installation Time
4 hours
Skill Level
3 - Moderately Difficult
Vehicle Application:
Jeep® Wrangler Unlimited 2007-2017
Part Number 54863
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Summary of Contents for Bestop Trek Top PRO 2
- Page 1 Installation Instructions Vehicle Application: Jeep® Wrangler Unlimited 2007-2017 Trek Top PRO 2 Part Number 54863 Installation Tips For a Smooth fit and easier installation, the top should,be installed at a tenperature above 72°F. Below this temperature, the fabric may contract an inch or more, making it difficulet to fit to the vehicle.
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Page 2: Parts List
M5 Nylon Lock Nut M5 x 35mm Screw Plastic Bushing Machine Screw Part #575.27 Part #514.62 Part #526.76 Part #473.40 Part #195.92 Qty. 2 Qty. 2 Qty. 2 Qty. 4 Qty. 4 Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc. - Page 3 Qty. 1 Qty. 1 Qty. 1 Section 3 Rear Door Surrounds Rear Door Surround - Left Rear Door Surround - Right Part #486.67 Part #486.66 Qty. 1 Qty. 1 Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 4 Strut Bracket - Right Strut Bracket - Left Part #509.77 Part #509.76 Part #509.64 Part #509.63 Halo Center Qty. 1 Qty. 1 Qty. 1 Qty. 1 Part #509.80 Qty. 1 Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 5 #541.88 - Right (shown) #541.87 - Left Qty. 1 per side #2 Bow Assembly Center Arch Bow Rear Arch Bow #541.18 #483.27 #510.49 Qty. 1 Qty. 1 Qty. 1 Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 6 Foam Tape Strips Foam Seals Jumper Harness Qty - 2 Qty - 1 per side Qty - 1 Part # 417.43 Part # 457.76 (R) & 457.77 (L) Part # 510.18 Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 7 (the end with the molded cap). Install the M6 Screw #517.63 and Flat Washer #257.93 from the top and the M6 Nylon Lock Nut #494.01 from underneath the Window Carrier and tighten. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 8 Rear Bracket tab in the sport bar bolt and set it aside for later use. cover 1/4” below the zipper and aligned with the bolt hole. Repeat on both sides of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 9 Tighten the bolts just snug so that the bracket can be adjusted in the slots for side-to-side movement. All bolts and screws will be tightened later in the installation process. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 10 Door Surround around the the horizontal Passenger side (right) shown. sport bar. Repeat on the driver (left) side of the Passenger (right) side shown. vehicle. Repeat on the driver (left) side of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 11 #478.90 at the front, and one M8 x 30mm Knob #480.22 at the rear, where the Front Door Rail and Rear Door Rail overlap. Repeat on the left side of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 12 Carrier goes toward the rear. Tighten all fasteners just snug at this time. All fasteners will be tightened later in the installation process. Repeat on the other side of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 13 Nylon Lock Nuts #494.01 from the inside. Tighten fasteners just snug at this time. All fasteners will be tightened later in the installation process. Repeat on both sides of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 14 Position the Halo Center #509.80 on the Halo Frame. No fasteners are required for this step. You may need assistance to hold the Halo Center in place for the next section of this installation. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 15 Tighten screws just snug at this time so that the Halo can be adjusted. All fasteners will be tightened later in the installation process. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 16 Tighten screws just snug at this time, so that Halo can be adjusted later as necessary. All fasteners will be tightened later in the installation process. Repeat on both sides of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 17 Tighten screws just snug at this time so that the Halo can be adjusted. All fasteners will be tightened later in the installation process. Repeat on both sides of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 18 Install the Halo Seal #510.17 on the Halo. Start at the bottom on each side and work toward the center. Align the bottom of the Seal to match the angle on the tailgate opening. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 19 Adjust the hinge mounting or Halo fasteners to If the hinge holes don’t align, insert a achieve an even gap between glass and Halo screwdriver in the hole to align the parts. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 20 2 Secure the bottom to the lower Repeat with both Struts. Strut Bracket. You may have to rotate the end of the Strut to align properly with the stud. Repeat with both Struts. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 21 Part #511.87 Qty. 1 Step 1 Install the Rear Seal #511.87 on the bottom of the Rear Window Glass. Start on the outside edges and work toward the center. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 22 Install the TG Panel Seals #514.04 and #514.05 on the tailgate panel. The Upper TG Seal aligns with the top and the Lower TG Seal aligns with the upper TG Seal. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 23 Zip sport bar covers closed. all sides. Tighten all Halo frame fasteners, including lower Halo Strut Bracket and Halo lower screws. Passenger side fastener locations shown. Repeat on both sides of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 24 3 pushing the other end inward to flex the bow and insert into the slot in the Rear Door Surround on the other side of the vehicle. Remove and dispose of paper film. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 25 Strips #417.43 and install them on each Peel the backing off the Foam Seals side of the Header. #457.76 and #457.77 and install them on each side of the Header as shown above. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 26 Jeep Hood. Sunrider Pivot Bracket, and release the knob, making sure that the catch snaps into place on the Pivot Bracket tab. Repeat on the left side of the Jeep. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 27 #2 Bow Pivot to allow this tab to protrude from the Bracket tab. cover. Repeat on the left side of the Jeep using the #541.87 Pivot Bracket. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 28 The Nylon Lock Nut goes on the outboard side of the Side Bow. Repeat on the left side of the Jeep. NOTE: Do not overtighten, to avoid damaging the plastic bushings. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 29 Surround shoulder screw and hook it into the Cable Bracket on the Window Carrier. Crimp the spring to secure it to the Cable Bracket. Repeat on both sides of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 30 Repeat on the left side of the vehicle. You can adjust the window front-to- back if needed, but the fabric will be tight. Repeat on the left side of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 31 Repeat on the both sides of the vehicle. Repeat on the both sides of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 32 Start at the bottom and roll the retainer into the slot in the Rear Halo. Work up from bottom to top. Repeat on the both sides of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 33 Rear Halo above the Rear Window hinges. Operation is made easier if the Sunrider is open for both installation and removal of top and windows. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 34 Section 27 Install Top Fabric (cont.) Step 3 Step 3 Engage rear corner hook-and-loop on both sides of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 35 Step 2 Hook the latches on the windshield header into the loops on the wind- shield. Do not close the latch. Repeat on the opposite side of the vehicle. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 36 You may find it helpful to perform some adjust- ments to improve the fabric fit. Make sure to tighten all fasteners once adjustments have been made Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 37 Purchase a MOPAR wiring harness (not included) and install according to MOPAR directions. Model Years 2007-2010: #82210215 Model Years 2011+ - without heated mirror: #82212859 - with heated mirror: #82212860 Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
- Page 38 You will need to re-use the original the wires. washer fluid connector for the Trektop PRO washer fluid tube. Remove any caps covering the metal clip. Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
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Page 39: Available Optional Accessories
Section 30 Available Optional Accessories Sold Separately Sold Separately 5485801 Rear Wiper Motor Kit 5485701 Heater Grid Only Harness Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc. - Page 40 Care and Maintenance of your Bestop Product Fabric: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all traces of soap. Bestop recommends using Bestop Cleaner (part no. 11201-00) and Bestop Twill Protectant (part no. 11207-00) which are specially formulated to provide a total cleaning and protection system Windows: Keep windows clean to avoid scratching.
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