Bestop 90005 Installation Instructions Manual

Bestop 90005 Installation Instructions Manual

For cj7 and wrangler with factory hard top

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For: CJ7 and Wrangler with Factory Hard Top
Congratulations on your purchasing decision. Bestop designed the Duster to give you years of dependability and
performance with proper care. If you encounter any problems during the installation of your Duster, or at any later
date, please contact your authorized Bestop dealer or call our Consumer Response Department, Monday - Friday,
8AM - 4:30PM (MST) at 1-800-346-3910 or (303) 465-1755 in Colorado.
WARNING
This product is designed primarily to enhance the ap-
pearance of the vehicle and to shield the occupants from
ordinary weather conditions. Do not rely in any way on
the components of this product to contain occupants
within the vehicle, or to protect against injury or death in
the event of an accident. This top will not protect the
occupants from falling objects. Never operate vehicle in
excess of manufacturer's specifications.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions
provided when installing top. Failure to do so may result
in a poor fitting top and could place occupants of the
90005 1
vehicle in a potentially dangerous situation.

Installation Instructions

All hardware required in the installation of this product,
except the tailgate retainer (Part Number 270.28),
must be removed from the vehicle for re-installation of
the factory hard top.
Part Number 90005

Installation Tips

Before you begin installing this Duster assembly,
read all instructions thoroughly. Below are a few
tips to make this installation easier.
For a smooth fit:
For ease in installation, the Duster should be
installed at temperatures above 72° F. Below
this temperature, the fabric may contract an
inch or more, making it difficult to fit to the
vehicle.
It is normal for the fabric to contract and wrinkle
when stored in the shipping carton. Within a
few days after the installation, the fabric will
relax and the wrinkles will disappear.
Rev. B 1298

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Summary of Contents for Bestop 90005

  • Page 1: Installation Instructions

    For: CJ7 and Wrangler with Factory Hard Top Part Number 90005 Congratulations on your purchasing decision. Bestop designed the Duster to give you years of dependability and performance with proper care. If you encounter any problems during the installation of your Duster, or at any later date, please contact your authorized Bestop dealer or call our Consumer Response Department, Monday - Friday, 8AM - 4:30PM (MST) at 1-800-346-3910 or (303) 465-1755 in Colorado.
  • Page 2: Tools Needed

    1/8", 5/32", 7/32", 3/8" Drill Bits Adjustable Wrench and Drill Motor Phillips Screwdriver Center Punch Hammer Corner Belt Rail, Right, Qty - 1, Corner Belt Rail, Left, Qty - 1, Pencil Part Number 226.98 Part Number 226.99 90005 2 Rev. B 1298...
  • Page 3 Caution: When drilling in the top edge of the Inside of Vehicle vehicle body, check underneath for wiring. Rear Corner Belt Rail Detail Body Panel Pull the wiring out of the way before drilling. Cross Section 90005 3 Rev. B 1298...
  • Page 4 #10-24 Truss Head Inside of Vehicle Machine Screw Tailgate Retainer Tailgate Caution: When drilling in the top edge of the vehicle body, check underneath for wiring. Pull the wiring out of the way before drilling. 90005 4 Rev. B 1298...
  • Page 5 Side Retainers. Step Six Front Sport Bar Locate the web straps with buckles attached on the front of the Duster. Wrap the straps around the front sport bars and thread the 90005 5 ends through the buckles. Rev. B 1298...
  • Page 6 Loop Strips Plastic Strip Rear Corner Retainer Fabric Web Loops Step Eight Close the rear sport bar collars by pulling firmly on the fabric and fastening the Hook and Loop Strips to each other. Plastic Strip 90005 6 Rev. B 1298...
  • Page 7 If You Have a Bestop WIndjammer installed on your vehicle or if you are installing a Windjam- mer with a Bestop Duster on a vehicle without a bow assembly. Extension Flap Qty - 1 Snap Head Screws Qty - 3...
  • Page 8 Care and Maintenance of your Bestop Top LIMITED WARRANTY We warrant our product to be free from defects in material and workmanship, for the terms specified below, provided there has been normal use and proper Your top is made of the finest materials available. To keep it looking new and for the maintenance.

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