Bestop Pavement Ends 56844 Installation Instructions Manual

Bestop Pavement Ends 56844 Installation Instructions Manual

Sprint top for: jeep wrangler jk 2 door 2007; jeep wrangler jk 2 door 2008; jeep wrangler jk 2 door 2009

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Installation Tips

For a smooth fit:
For easier installation, the top should be installed at a temperature above 72º
F. Below this temperature, the fabric may contract an inch or more, making it
difficult to fit the vehicle.
It is normal for the fabric to contract and wrinkle when stored in the shipping
carton. Within a few days after installation, the fabric will relax and the wrinkles
will disappear.
Sprint Top
Installation Instructions
For: Jeep Wrangler JK 2 Door
2007 – 2009
Part Number: 56844

Tools Needed

Safety Glasses
Phillips Screwdriver
Masking Tape
T25 & T30 Torx
3/8" Wrench

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Table of Contents
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Summary of Contents for Bestop Pavement Ends 56844

  • Page 1 Sprint Top Installation Instructions For: Jeep Wrangler JK 2 Door 2007 – 2009 Part Number: 56844 Installation Tips For a smooth fit: For easier installation, the top should be installed at a temperature above 72º F. Below this temperature, the fabric may contract an inch or more, making it difficult to fit the vehicle.
  • Page 2 !STOP! Do not proceed unless you have a Factory Original Soft Top already installed. You will need these parts to complete the Sprint Top installation These Parts Are Not Included Lower Header Assembly Qty - 1 Door Surround - Left Qty - 1 M8 x 75mm Knob Qty - 2...
  • Page 3 Parts List - These Parts Are Included Side Bow Qty - 2 Part # 486.65 Quick Release Bracket #10-32 Lock Nut #10-32 x1/2" Screw Qty - 2 Qty - 4 Qty - 4 Part Number 486.16 Part # 316.94 Part # 316.82 Foam Tape Strips Qty - 2 Part # 417.43...
  • Page 4 Section 1 Remove Side and Rear Windows Step One Remove Side Windows and Rear Window.
  • Page 5 Section 2 Remove Fabric and Side Bows from Header Step Three Use a phillips screwdriver to remove the four (4) screws that attach the fl aps in the top to the Rear Bow. Allow the bow to drop onto the tailgate Set the screws aside to be reused later.
  • Page 6 Section 2 Remove Fabric and Side Bows from Header (cont.) Step Five Step Six Fold the bow assembly down onto the tailgate to access the header. Remove the Foam Seals. Use Raise the bow assembly and lock the header a phillips screwdriver to remove the two screws to the windshield.
  • Page 7 Section 3 Remove and Store All Bows Step One Remove and store all bows if you want to re-install your original soft top later.
  • Page 8 Section 4 Install Sprint Top Fabric on Header Step Two Install the extrusion along the front of the fabric into the header channel. Center the fabric and use masking tape to hold it in position. Step One Step Three Lay the Lower Header on the ground and Place the Upper Header onto the Lower position the Sprint Top fabric in the same Header assembly and reinstall the screws...
  • Page 9 Section 5 Attach Side Bows to Header/Fabric Assembly Step Two Re-use the original #8 x 1/2" Screws removed in secrion 2 to mount a Side Bow to each side of the Header Assembly. Step One Insert Side Bows into Header Assembly on each side. Pivot quick release knobs to face toward inside of assembly.
  • Page 10 Section 5 Attach Side Bows to Header/Fabric Assembly (cont.) Step Four Step Three Rotate the Header Assembly back Rotate the Header Assembly and re-use the into position and re-use the screws original #8 x 1/2" Screws removed in section 2 removed in section 2.
  • Page 11 Section 6 Install Foam Tape Strips and Foam Seals Step One Peel the backing off the Foam Tape Strips and install them on each side of the Header.
  • Page 12 Section 7 Replace Latch with Quick Release Bracket on Door Surround T25 Torx 3/8" Wrench Phillips Screwdriver Step Two Step One Use a T25 Torx to remove the latch from Use a #2 phillips screwdriver and 3/8" wrench to install the the Door Surround.
  • Page 13 Section 8 Install Door Surround Right Side Right Side Step One Step Two Insert the pin in the bottom of the Door Press the channels along the top of the Surround into the hole in the belt rail Door Surround around the horizontal behind the door.
  • Page 14 Section 9 Install Tailgate Bar Mounts Step One Orient the Tailgate Bar Mounts on the vehicle. Hook the bottom of one mount under the ledge and roll the mount toward the outside of the vehicle until it clips into place under the belt rail. Repeat this with both Tailgate Bar Mounts.
  • Page 15 Section 10 Mount Header Assembly to Quick Release Bracket Step One Step Two Fold the Top Fabric toward the front of the Pull back on the Quick Release Header. Place the Header Assembly on Knob on the Side Bow and secure vehicle, with the backing up and the Side to the Quick Release Bracket on Bows on top of the Door Surrounds.
  • Page 16 Section 11 Install Rear Bow Step One Slide the Rear Bow into the pocket inside the rear of the Top Fabric. Secure the J- Hooks on the rear bow fl aps to the ends of the Rear Bow.
  • Page 17 Section 12 Close and Secure Header Latch Step One Step Two Close the Header. Hook the latches on the Header into the loops in the windshield. Repeat on opposite side.
  • Page 18 Section 13 Secure Center Strap Step One Thread a Web Strap with Snap Hook through each buckle. Hook the straps into the slot on the underside of the sportbar.. Pull the ends of each strap to tighten securely.
  • Page 19 Section 14 Secure Rear Strap Step One Step Two Thread a J-Hook Buckle Strap through the Hook the strap to the ledge inside the rear buckle on one of the rear straps. corner of the vehicle. Repeat on both sides of the vehicle.
  • Page 20 Section 15 Install Rear Window Step One Align the J-slide with the J-slide sewn into the rear of the Top. Slide them together until the Rear Window is centered in the opening.
  • Page 21 Section 16 Install Side Window Step Two Slip the plastic strip on the front of a Side Window into the channel in the Door Surround. Repeat with both Side Windows. Step One Start the zipper along the top of the Side Window with the zipper in the Top.
  • Page 22 Section 16 Install Side Window (cont.) Step Four Close the zippers along the top of each Side Window. Step Five Slip the plastic strip along the bottom of the Side Windows into the channel in the belt rail on each side of the vehicle.
  • Page 23 Section 17 Install and Secure Tailgate Bar Step One Step Two Slide the Tailgate Bar into the Slide the channel in the Tailgate Bar onto Tailgate Bar Mounts on each side the tubing along the bottom of the Rear of the tailgate opening. Window on the inside.
  • Page 24 Section 18 Secure Rear Window Step One Step Two Wrap the Side Windows over the Rear Close the zippers on both sides of the Window and slip the plastic strips on Rear Window. each Side Window under the Tailgate Bar Mounts on each side of the tailgate.
  • Page 25 Section 19 Secure Header Latches Step One Hook the latches on the Header into the loops in the windshield and close them.
  • Page 26 Section 20 Secure Top Above Door Openings Step One Slip the plastic strips above the doors into the channel on the vehicle.
  • Page 27 The windows become stiff and will crack. Cracks caused by misuse in cold temperatures are not covered under warranty. Zippers: Keeping zippers cleaned and lubricated with Bestop’s Zipper Cleaner (part no. 11206-00) will help prevent damage and keep the zippers in smooth working condition. If a zipper opens behind the slider, the...

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