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TOOL
PART
PART
COLOR
COLOR
NUMBER
CODE
Blue and
47387
47387
Green
G
46121
Red and
Red and
169485
169485
Yellow
47304D
47386
47386
Red and
Red and
47386--5
Yellow
Red and
Yellow
Yellow
47386
Tool
47386--5
69151 1
69151--1
69151--1D
69151--1D
Mod F
Red Only
Blue and
47387
Green
47386
Red and
47386--5
Yellow
Blue and
47387
Green
48518--2
—
68343- - 1
Blue
6.35 [.250] Exp.
Use Tight Insulation Support for Wires with Thin Wall Insulation
D
3. Place the product in the jaws as shown in
Figure 4 or Figure 5.
4. Close the tool handles until the product is held
firmly in place. DO NOT deform the wire barrel.
5. Insert properly stripped wire(s) into the wire
barrel as shown in Figure 4 or Figure 5.
DO NOT allow wire insulation to enter the wire
CAUTION
barrel.
!
Rev T
PRODUCT
DOT
DOT
DESCRIPTION
DESCRIPTION
PIDG Terminals and Splices
G e
a s a d Sp ces
PLASTI--GRIP Terminals
2
2
PIDG Radiation Resistant
PIDG Radiation Resistant
Terminals and Splices
PIDG Insulation Restricting
PIDG Insulation Restricting
1
1
Nylon Terminals
PIDG Insulation Restricting
Nylon Terminals
Nylon Terminals
1
1
MS 7928/1--1 through --10
PIDG Insulation Restricting
1
Nylon Terminals
y
PIDG Insulation Restricting
2
Nylon Terminals
1
Spare Wire Cap 328307
2
Spare Wire Cap 328308
PIDG FASTON Receptacles
—
641321--1 (.187 Series) and
641324--1 (.110 Series)
2
PLASTI--GRIP Terminals
Figure 3 (End)
SIZE
INSULATION
INSULATION
INSULATION
INSULATION
RANGE
RANGE
COLOR
DIA RANGE
(AWG)
1.04--2.62
Blue
16--14
[.041- - .103]
20--16
0.41--1.65
Green
HD
[.016- - .065]
Natural
16--14
Translucent
Translucent
20--16
with
HD
Blue Stripe
Yellow with 3
0.66--1.40
26
Black Stripes
[.026- - .055]
Yellow with 3
0.79--1.40
24
Blue Stripes
[.031- - .055]
Yellow with 3
0.66--1.40
26
Black Stripes
[.026- - .055]
Yellow with 3
0.79--1.40
24
Blue Stripes
[.031- - .055]
Red with 3
0.97--2.79
22
Green Stripes
[.038- - .055]
Red with 3
1.17--2.79
20
Red Stripes
[.046--.110]
Red with 3
1.42--2.79
18
White Stripes
[.056--.110]
Blue with 3
1.60--3.30
16
Blue Stripes
[.063- - .130]
Red
22--18
Blue
16--14
26--24
YellowG
3.81--6.35
Blue
16--14
[.150- - .250]
For Reference Only —
G
Check Product- - to- - Tool Match Using Part Numbers
6. Complete the crimp by closing the tool handles
until the ratchet releases.
7. Release the tool handles, allow the handles to
open fully, and remove the crimped product.
8. To crimp the other wire barrel of a splice,
re--position the uncrimped wire barrel in the tool as
shown in Figure 5, and repeat Steps 2 through 7.
9. Inspect the crimped product according to
Figure 7. Product not meeting these conditions
should NOT be used. If the wire insulation grip is
not satisfactory, refer to Section 4 to adjust the grip
using the insulation crimp adjustment pins.
408- 1559
WIRE
STRIP LENGTH
TERMINAL
SPLICE
5.2--6.0
6.4--7.1
13
13
15
15
1
1
9
9
[
[
/
/
--
/
/ ]
]
[
[
/
/
--
/
/ ]
64
64
4
—
4.8 5.6
4.8--5.6
—
3
7
[
/
--
/
]
16
32
6.4 7.1
6.4--7.1
—
1
9
[
/
--
/
]
4
32
—
8.0 8.7
8.0--8.7
5
11
[
/
--
/
]
16
32
—
4.8--5.6
—
3
7
[
/
--
/
]
16
32
5.2--6.0
—
13
15
[
/
--
/
]
64
64
3 of 10
]
32
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