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Crimping Procedure - TE Connectivity CERTI- CRIMP Series Instruction Sheet

Hand crimping tools
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These tools are members of the CERTI--CRIMP hand
crimping tool family. The ratchet ensures full crimping
of the product. Once engaged, the ratchet will not
release until the handles have been FULLY closed.
The crimping jaws bottom before the ratchet
CAUTION
releases. This design feature assures maximum
!
tensile performance of the crimp. DO NOT
re- - adjust the ratchet.

3. CRIMPING PROCEDURE

Refer to Figure 3 to ensure that the correct tool and
product combination is being used. Figure 3 also lists
the number of dots (or dots and rib) that appear
TOOL
PART
PART
COLOR
COLOR
DOT
DOT
NUMBER
CODE
CODE
46121
46121
Red and
Red and
1
1
169485
Yellow
Yellow
47304D
Blue and
47907--1
2
White
47386
47386
Red and
Red and
1
47386--5
Yellow
47386
47386
R d
Red and
d
1
47386--5
Yellow
Red
69151--1D
1 Dot
1 D
69454
Red
1 Rib
Use Tight Insulation Support for Wires with Thin Wall Insulation
D
2 of 10
PRODUCT
DESCRIPTION
DESCRIPTION
PIDG Terminals and Splices
PLASTI--GRIP Butt Splices
PIDG Terminals
PIDG Terminals and Splices
PIDG Radiation Resistant
Terminals and Splices
PIDG Terminals
MS 25036--143 through --147
PIDG Radiation Resistant
Terminals
MS 7928/4--143 through --147
PIDG Terminals and Splices
PLASTI--GRIP Terminals
PIDG Radiation Resistant
Terminals and Splices
PIDG Terminals and Splices
PLASTI--GRIP Terminals
PIDG Radiation Resistant
Terminals and Splices
PIDG Terminals and Splices
PLASTI--GRIP Terminals
PIDG Radiation Resistant
Terminals and Splices
Figure 3 (Cont'd)
embossed on a crimped product when it is crimped
using the correct tooling.
3.1. PIDG and PLASTI- GRIP Terminal and Splice and
PIDG FASTON Receptacle
1. Strip the wire to the dimension provided in
Figure 3 being careful to avoid nicking or cutting
the conductor(s).
DO NOT use wire with nicked or missing
CAUTION
conductor(s).
!
2. Open the tool jaws by closing the tool handles
until the ratchet releases, then allow the handles to
open fully.
SIZE
INSULATION
INSULATION
INSULATION
INSULATION
RANGE
RANGE
COLOR
DIA RANGE
(AWG)
Yellow
e o
26--22
6
Natural
Translucent
Natural
24--20
Translucent
with
White Stripe
Yellow
26--24
Natural
with
Yellow Stripe
Red
Red
Natural
22--16
Translucent
with
White Stripe
Red
Red
Natural
22--16
Translucent
with
White Stripe
Red
Red
Natural
22--18
Translucent
with
White Stripe
408- 1559
WIRE
STRIP LENGTH
TERMINAL
SPLICE
4 4--5 2
4.4--5.2
4 0 4 8
4.0--4.8
11
13
[
[ /
/
--
5
5
3
3
64
64
[
[
/
/
--
--
/
/
]
]
32
32
16
16
]
4.8--5.6
5.6--6.4
3
7
7
1
[
/
--
/
]
[
/
--
16
32
32
5.2--6.0
5 2 6 0
13
15
[
/
--
/
]
64
64
5.2--6.0
5 2 6 0
6 4 7 1
6.4--7.1
13
15
1
9
[
/
--
/
]
[
/
--
/
64
64
4
5.2--6.0
5 2 6 0
6.4--7.1
6 4 7 1
13
15
1
9
[
/
--
/
]
[
/
--
/
64
64
4
5 2 6 0
5.2--6.0
6 4 7 1
6.4--7.1
13
15
1
9
[
/
--
/
]
[
/
--
/
64
64
4
Rev T
/
/
64
64
/
]
4
]
32
]
32
]
32

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