TE Connectivity 1213890-1 Customer's Manual

TE Connectivity 1213890-1 Customer's Manual

1213890 series sde closed head battery powered crimp tool kit

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E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
SDE Closed Head
Battery Powered Crimp
Tool Kit 1213890- [ ]
SAFETY PRECAUTIONS
1. INTRODUCTION
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2. RECEIVING/INSPECTION
3. INSTALLATION/REMOVAL OF SDE CRIMP DIES
3.1. Installation of SDE Crimp Dies
3.2. Removal of Shouldered and Pinned Dies
4. OPERATION
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4.1. Battery Installation and Removal
4.2. Crimping
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5. PREVENTIVE MAINTENANCE
5.1. Daily Maintenance
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5.2. Yearly Maintenance
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6. SPARE PARTS
7. TROUBLESHOOTING
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8. RETURN
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9. REVISION SUMMARY
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Safeguards are designed into this application equipment to protect operators and
maintenance personnel from most hazards during equipment operation. However,
certain safety precautions must be taken by the operator and repair personnel to
avoid personal injury, as well as damage to the equipment. For best results,
application equipment must be operated in a dry, dust- -free environment. Do not
operate equipment in a gaseous or hazardous environment.
Carefully observe the following safety precautions before and during operation of
the equipment:
D ALWAYS wear appropriate ear protection.
D ALWAYS wear appropriate eye protection.
D ALWAYS wear approved eye protection when operating powered equipment.
D ALWAYS keep guard(s) in place during normal operation.
D NEVER wear loose clothing or jewelry that may catch in moving parts of the
application equipment.
D NEVER insert hands into installed application equipment.
D NEVER alter, modify, or misuse the application equipment.
TOOLING ASSISTANCE CENTER
1--800--722--1111
READ THIS FIRST !
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This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Customer Manual
409- - 10065
13 JUL 11 Rev F
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LOC B

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Summary of Contents for TE Connectivity 1213890-1

  • Page 1 All Rights Reserved 1--800--722--1111 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
  • Page 2 409- 10065 SAFETY PRECAUTIONS - - IMPORTANT SAFETY INFORMATION DANGER CAUTION DANGER CAUTION DANGER DANGER CAUTION DANGER CAUTION This unit should only be used by trained DANGER competent personnel. Read and understand the entire manual before using the equipment. NOTE: Keep all decals clean and legible, and replace when necessary.
  • Page 3: Battery Charger Voltage

    409- 10065 TOOLING ASSISTANCE CENTER CALL TOLL FREE 1- 800- 722- 1111 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY) The Tooling Assistance Center offers a means of providing technical assistance when required. In addition, Field Service Specialists are available to provide assistance in the adjustment or repair of the application equipment when problems arise which your maintenance personnel are unable to correct.
  • Page 4 409- 10065 Battery Lock Battery Powered Crimp Tool Release Switch (1213890- - 1, - - 2, and - - 5 Only) SDE Crimp Die Location Battery Cartridge 1725839- - 1 SDE Closed Head Adapter Assembly CRIMPING TOOL (with Battery Installed) Length 349 mm [13 3/4 In.] Width...
  • Page 5 2. Thoroughly inspect each component for evidence of damage that may have occurred in transit. If any of the components are damaged, file a claim against the carrier and notify TE Connectivity immediately. 3. Keep this manual and all drawings and product samples with the tool for the benefit of operation and maintenance personnel.
  • Page 6 409- 10065 A. Installation of Shouldered Dies (Figure 2 ) 1. Remove the battery from the tool. 2. Remove the two die retaining screws from the crimp head. 3. Remove the ram plate from the moving jaw. 4. Place the upper die in the upper portion of the tool head so that the largest indenter is on the right. 5.
  • Page 7 409- 10065 B. Installation of Pinned Dies (Figure 3) 1. Remove the battery from the tool. 2. Remove the two die retaining screws from the crimp head. Be sure to keep the die retaining screws. Although they will not be required to install pinned dies, you may need them NOTE for future use.
  • Page 8: Operation

    409- 10065 10. When the dies are aligned, fully tighten the die retaining screws. 11. Install the locator assembly onto the long retaining screw and secure it with the appropriate hex nut. 3.2. Removal of Shouldered and Pinned Dies To avoid personal injury, remove the battery before removing dies. DANGER To remove dies from the crimp head, remove the die retaining screws, die retaining pins, ram plate, and slide the dies out of the crimp head.
  • Page 9: Preventive Maintenance

    409- 10065 5. PREVENTIVE MAINTENANCE 5.1. Daily Maintenance Perform the following maintenance on a daily basis: 1. Inspect the dies for wear or damage such as cracks, gouges, or chips. 2. Inspect the tool for damage or leaks. If damage is detected, return the tool to TE for repair. 3.
  • Page 10 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity 1213890-4...

This manual is also suitable for:

1213890-21213890-31213890-41213890-5

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