Summary of Contents for Taylor-Dunn Tiger TC-030-60
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Shown with optional overhead guard Models Inlcuded: TC-030-60 T h e B e s t W a y To G o A b o u t Yo u r B u s i n e s s MANUAL MT-030-60-C Operation, Maintenance, and Replacement Parts Manual Serial Number Range: 183370 - 183373...
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Taylor-Dunn has a network of dealers distributed around the globe to support our vehicles. Information regarding vehicle sales, replacement parts, or service should be obtained through your local dealer. A dealer locator can be found on the Taylor-Dunn website at www.taylor-dunn.com.
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Section Inde Section Inde Section Inde Section Inde Section Index x x x x Tiger Tractor Model TC-030-60 Operator and Service Manual Section Index Introduction Safety Rules and Operating Instructions General Maintenance Front Axle Service Steering Component Service Engine Service Fuel System Cooling System Transmission Service...
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Decades of experience are an invaluable asset, and it is an asset we cherish and protect. Our guiding principle is to provide application- specific solutions, which are reliable, efficient, and economical. Our domestic and international network of quality Taylor-Dunn Dealers and Parts & Service Support keeps our customers moving. Tiger Tractor: Tiger manufacturing has become a leading manufacturer of internal combustion industrial tractors and ground support equipment.
Chapter - 1 Table of Contents About this manual .......... 2 Who Should Read This Manual ..... 2 Responsibilities ..........2 How To Use This Manual ....... 3 Conventions ............3 How to Identify Your Vehicle ......4 Taking Delivery of Your Vehicle ..... 5...
ABOUT THIS MANUAL RESPONSIBILITIES The purchase of this vehicle shows a belief in high Of the Owner... quality products manufactured in the USA. The owner of this or any Taylor-Dunn ® vehicle is Taylor-Dunn ® , a leading manufacturer of electric and...
INTRODUCTION HOW TO USE THIS MANUAL Conventions This manual is organized into five main sections: Symbols and/or words that are used to define warnings, cautions, instructions, or notes found INTRODUCTION throughout this manual. Refer to the examples below. This section describes how to use this service manual and how to identify your vehicle.
INTRODUCTION HOW TO IDENTIFY YOUR VEHICLE This manual applies to vehicles with the same model and serial numbers listed on the front cover. These vehicles are designed for driving on smooth surfaces in and around facilities such as industrial plants, , airports, nurseries, institutions, motels, mobile home parks, and resorts.
The only personnel authorized to repair, modify, or • Check that all wire connections, battery cables, ® adjust any part of this or any Taylor-Dunn vehicle is and other electrical connections are secure. a factory authorized service technician. •...
SAFETY RULES AND OPERATING INSTRUCTIONS STANDARD SPECIFICATIONS* ITEM Model SPECIFICATION Occupancy Driver and one passenger Dimensions 103.5 L x 55.5 W x 63 H Inches (2,629 L x 1,410 W x 1,600 H mm) Wheel Base 58.5 inches (1,486 mm) Ground Clearance 6.5 inches (165 mm) Turning Radius...
SAFETY RULES AND OPERATING INSTRUCTIONS SAFETY RULES AND DRIVER TRAINING PROGRAM GUIDELINES Per ANSI B56.9, the owner of this vehicle shall conduct an Operator Training program for all those who will be It is the responsibility of the owner of this vehicle to assure operating this vehicle.
SAFETY RULES AND OPERATING INSTRUCTIONS VEHICLE CONTROLS INSTRUMENT PANEL 1) Ignition Switch 3) Oil Pressure Note: Rotary switch shown. Also This gauge indicates the available as a keyed switch. engine oil pressure, not the oil level. However, if your engine’s The ignition switch has 3-positions: OFF, RUN, START.
SAFETY RULES AND OPERATING INSTRUCTIONS 4) Check Engine Light 6) Battery Volt Meter When the Check Engine Light is on while the engine is This gauge shows you the running, then the ECU has detected conditions that battery voltage when the ignition indicate the engine is not operating correctly.
SAFETY RULES AND OPERATING INSTRUCTIONS INSTRUMENT PANEL (CONTINUED) 10) Heater Blower Switch 13) 12 Volt Electrical Outlet The blower switch has 4 positions: This outlet can be used to plug in optional electrical accessories. OFF: The blower is OFF when the switch indicator is pointing straight up.
SAFETY RULES AND OPERATING INSTRUCTIONS 1) Throttle Pedal The throttle pedal is located on the floorboard and is intended to be operated by the drivers right foot. It controls the speed of the vehicle and operates similar to the throttle pedal in an automobile. Depress the pedal to increase speed and release the pedal to decrease speed.
SAFETY RULES AND OPERATING INSTRUCTIONS VEHICLE OPERATION Safety Guidelines Starting • Only qualified and trained operators may drive this For additional information, refer to the engine operator’s manual included with your vehicle. vehicle. • Drive only on level surfaces or on surfaces having an incline of no more than 10% (5.6 degrees).
SAFETY RULES AND OPERATING INSTRUCTIONS Driving Parking Before leaving the vehicle: • Slow down and sound the horn to warn pedestrians or when approaching a corner or other intersection. • After coming to a complete stop, move the shift lever to the Park position.
SAFETY RULES AND OPERATING INSTRUCTIONS Refueling Draw Bar Pull (DBP), definition DBP is a measure of pulling force required to move a load. The load may be a trailing load or a pushed load. It The fuel system may be under pressure. If the is normally expressed in pounds or Newtons.
SAFETY RULES AND OPERATING INSTRUCTIONS CIRCUIT BREAKER (CB) PANEL Typical location of the CB panel is under the dash on the right side of the fire wall. The location of the CB panel may vary depending on the configuration of the vehicle. Amp# Wire # Function Main Ignition...
SAFETY RULES AND OPERATING INSTRUCTIONS NOTE: A full page copy of the Periodic Maintenance Checklist is on the PM CHECKLIST Vehicle Documentation CD under the [Misc] sub folder. Safety Rules and Operating Instructions: MT-030-60-C Page 12...
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Chapter - Table of Contents Maintenance Guidelines ........ 2 Lubrication and Fluids Chart ......3 Lubrication Diagram ........4...
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Regularly inspect and maintain in a safe working condition, brakes, steering mechanisms, speed and directional control mechanisms, warning devices, lights, governors, guards, and safety devices. • Inspect and maintain battery limit switches, protective devices, electrical conductors, and connections in conformance with Taylor-Dunn’s ® recommended procedures. •...
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Maintenance, Service and Repair Lubrication and Fluids Chart Assembly ID# Component QTY Capacity Lubricant Front Axle: King Pin, Upper NLGI Grade 2 lithium multi-purpose grease 10 King Pin, Lower NLGI Grade 2 lithium multi-purpose grease Ball Joint NLGI Grade 2 lithium multi-purpose grease Wheel Bearing NLGI Grade 2 lithium high temp Bearing Grease Hydraulic System (steering/brakes):...
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Maintenance, Service and Repair Lubrication Diagram General Maintenance: MT-030-60-C Page 4...
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Chapter - TABLE OF CONTENTS Inspect the Front Wheel Bearings and King Pin ......... 2 Adjust Front Wheel Bearings (used bearings) ......2 Adjust Front Wheel Bearings (new bearings) ....... 3 Align Front Wheels ......3 Front Hub, Steering knuckle, King Pin 4 Disassembly ............
Maintenance, Service, and Repair INSPECT THE FRONT WHEEL ADJUST FRONT WHEEL BEARINGS AND KING PIN BEARINGS (USED BEARINGS) DO NOT use this procedure to set new wheel bearings. Refer to Adjust Front Wheel Bearing for new bearing adjustment procedure. 1. Make sure the ignition switch is in the “OFF” position.
Maintenance, Service, and Repair ADJUST FRONT WHEEL ALIGN FRONT WHEELS BEARINGS (NEW BEARINGS) Alignment of the front wheels consists of setting the Toe In only. Camber and Caster are fixed and cannot be DO NOT use this procedure to set used wheel bearings. adjusted.
Maintenance, Service, and Repair FRONT HUB, STEERING KNUCKLE, KING PIN It is recommended that if a wearable component is replaced on one side of a vehicle, the same components should be replaced on the other side of the vehicle. Reassembly Disassembly Thoroughly clean and inspect all parts.
Maintenance, Service, and Repair REPLACE FRONT WHEEL BEARINGS It is recommended that if a wearable component is replaced on one side of a vehicle, the same components should be replaced on the other side of the vehicle. This procedure assumes that the front hub has been removed from the vehicle.
Maintenance, Service, and Repair HARDWARE TORQUE If hardware is not listed here, refer to standard torque values in the appendix. Description Foot Pounds Newton Meters Outer Wheel Bearing Nut Ball Joint Clamp 28-32 38-43 Ball Joint Nuts 45-55 61-74 Hub Cap Bolts 27.1 Steering Arm Nuts Tighten to 160 Foot Pounds (217...
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Maintenance, Service, and Repair REPLACE THE STEERING REPLACE BALL JOINT CYLINDER, HYDROSTATIC It is recommended that if a wearable component is replaced on one side of a vehicle, the same components should be STEERING replaced on the other side of the vehicle. It is likely that the ball joint will be damaged when removed Remove from the steering arm.
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Maintenance, Service, and Repair WHEEL ALIGNMENT HARDWARE TORQUE Refer to Front Axle section If hardware is not listed here, refer to standard torque values in the appendix. Description Foot Pounds Newton Meters Steering wheel nut Ball Joint Clamps 28-32 38-43 Ball Joint Jam Nuts 20-25 27-34...
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Manual Part Numbers by engine model: Cummins 4.5L Diesel B4.5 Operation/Maintenance: M7-001-49 Service: M7-001-48 Taylor-Dunn provides an operaror’s manual with every vehicle. These additional Manuals may be purchased through your local Taylor-Dunn® distributor. A service manual order form (D4-010-00) is available on the vehicle CD.
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Chapter - TABLE OF CONTENTS Fuel System, Cummins B4.5 Diesel .. 2 Fuel, whether gasoline or LPG, is highly flammable. Use extreme care whenever servicing any component of the fuel system. Allow the engine to cool before starting • work. Confirm all pressurized fuel lines have been •...
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Maintenance, Service, and Repair Fuel is highly flammable. Use extreme care whenever servicing any component of the fuel system. Allow the engine to cool before starting work. • Confirm all pressurized fuel lines have been depressurized before opening any fuel line connection. •...
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Maintenance, Service, and Repair COOLANT LEVEL RADIATOR AND HOSES Inspection The coolant system is pressurized when the Inspect the exterior of the radiator for obstructions and engine is running or hot. damage to the cooling fins. The radiator fins can be Do not remove the radiator cap while the •...
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Maintenance, Service, and Repair HARDWARE TORQUE If hardware is not listed here, refer to standard torque values in the appendix. Description Foot Pounds Newton Meters Cooling System: MT-030-60-C Page 3...
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Chapter - TABLE OF CONTENTS DIAGNOSIS AND TESTING ......2 GENERAL INFORMATION ......2...
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Maintenance, Service, and Repair DIAGNOSIS AND TESTING GENERAL INFORMATION Troubleshooting the automatic transmission is simplified All automatic transmissions are equipped with high by using the proven methods of diagnosis. One of the temperature resistant seals. This includes those seals most important things to remember is that there is a used on the manual and kickdown levers, the 0-rings definite procedure to follow.
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 3...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 4...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 5...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 6...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 7...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 8...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 9...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 10...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 11...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 12...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 13...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 14...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 15...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 16...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 17...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 18...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 19...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 20...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 21...
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Maintenance, Service, and Repair Transmission Service - Ford C6: MT-030-60-C Page 22...
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Chapter - DESCRIPTION TABLE OF CONTENTS The C6 transmission is a three speed unit Capable of ADJUSTMENTS providing automatic upshifts and downshifts through Intermediate Band Adjustment ... 2 the three forward gear ratios. The transmission Is also capable of providing manual selection of first and DESCRIPTIONS second gears.
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 2...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 3...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 4...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 5...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 6...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 7...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 8...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 9...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 10...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 11...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 12...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 13...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 14...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 15...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 16...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 17...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 18...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 19...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 20...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 21...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 22...
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Maintenance, Service, and Repair Transmission Repair - Ford C6: MT-030-60-C Page 23...
Maintenance, Service, and Repair CHECK OIL LEVEL CHANGE OIL 1. Make sure the ignition switch is in the “OFF” 1. Make sure the ignition switch is in the “OFF” position. position. 2. Place the transmission shift lever in the Park or 2.
Maintenance, Service, and Repair DRIVE AXLE SERVICE The information on the following pages was provided by the axle manufacturer. This section covers two drive axle configurations: • TA268 - Primary reduction is ring and pinion gears with planetary gear hubs for secondary reduction. Equipped with drum brakes. •...
Maintenance, Service, and Repair DISASSEMBLY Perform the following prior to disassembly. Remove axle from vehicle if required. 2. Clean exterior axle surfaces. Steam clean or pressure washer the complete axle assembly after plugging all breathers and vents. Do not direct full pressure at any seals. (input shall, wheel hubs or brakes) 3.
Maintenance, Service, and Repair Main Housing Disassembly thrust washers, four differential pinions, four pinion thrust washers and the differential spider. Both axle ends, brakes, and nose reduction (if equipped) 7. If replacement of the bevel ring gear is required, must be removed before proceeding with this section. remove the twelve capscrews, washers and locknuts 1.
Maintenance, Service, and Repair Nose Reduction Box Disassembly - TA267 PREPARE PARTS FOR 1. Loosen input shaft nut, remove washer and input ASSEMBLY flange from then input shaft. 2. Remove input shaft bearing cap screws, lock Cleaning washers and bearing cap. 3.
Maintenance, Service, and Repair ASSEMBLY Differential and Bevel Ring Gear Assembly Bevel Pinion and Cage Assembly 1. Press the bevel ring gear firmly against shoulder of 1. Press inner roller bearing firmly against bevel pinion flanged differential case half. Install the twelve shoulder and install inner roller bearing snap ring.
Maintenance, Service, and Repair Main Housing and Pinion Cage Assembly Nose Reduction Box Assembly - TA267 1. If assembling a TA267; skip to step #5. 1. Press input shaft oil seal to bottom of bore in reduction box case. 2. If assembling a TA268; apply a light film of sealing compound to both sides of the pinion cage gasket.
Maintenance, Service, and Repair 13. Thread the wheel bearing adjustment nut onto the Planetary Wheelend spindle. Tighten nut to 400 foot pounds. Rotate the 1. Before starting brake reassembly, apply a small wheel hub while rapping the hub several times with quantity of EP-2 grease to the following brake a 10 pound dead blow mallet, Retighten the nut to components:...
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Maintenance, Service, and Repair Planetary Wheel End Drive Axle: MT-030-60-C Page 10...
Maintenance, Service, and Repair 12. Assemble the piston boot to the piston. Install the Standard Wheelend piston in the caliper housing bore, pushing it to the 1. If inner bearing cup was removed from carrier and bottom of the bore. Seat the piston boot in caliper tube assembly, press new bearing cup to bottom of housing boot bore.
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Perform all maintenance and repairs in a clean environment. Do not use cloth or paper towels to clean components due to possible contamination with lint or other fiber. Failure to follow these guidelines will result in premature failure of hydraulic system components. Current Taylor-Dunn brakes are asbestos free. ®...
12. Thoroughly clean the sliding surfaces of the bracket and housing. 13. Apply an anti-seize lubricant to the machined “V” groove Current Taylor-Dunn brakes are asbestos free. in the brake bracket. Be careful not to apply too much ®...
Maintenance, Service, and Repair 16. Measure the thickness of the rotor. If the thickness of the rotor is less than the service limit then the rotor must be replaced. Refer to the front axle section for information on removing/installing the brake rotor. 17.
Maintenance, Service, and Repair REAR BRAKE - AXLE TA267 Service Limits: Brake pad Thickness: 1/16” (1.6 mm) Rotor Thickness: 0.826” (21 mm) Rotor runout: 0.005 inches (0.127 mm). It is recommended that if a wearable component is replaced on one side of a vehicle, the same components should be replaced on the other side of the vehicle.
Release the park brake and test drive the vehicle. drum must be replaced. Secondary Adjustment 1. Make sure the ignition switch is in the “OFF” Current Taylor-Dunn brakes are asbestos free. ® position, then remove the key. However, there is the possibility that the original brakes were replaced with aftermarket parts 2.
Maintenance, Service, and Repair HYDRAULIC SYSTEM HARDWARE TORQUE The brake hydraulic system is shared by the steering hydraulic If hardware is not listed here, refer to standard torque values system. Information for both systems are combined into the in the appendix. Hydraulic System section.
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Chapter - TABLE OF CONTENTS Front Suspension ......2 Rear Suspension ....... 2 Hardware Torque ....... 3...
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Maintenance, Service, and Repair FRONT SUSPENSION REAR SUSPENSION Suspension: MT-030-60-C Page 2...
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Maintenance, Service, and Repair HARDWARE TORQUE If hardware is not listed here, refer to standard torque values in the appendix. Description Foot Pounds Newton Meters Rear Spring U-bolts Rear Spring, Front Eye Front Spring, Front Eye ** - Tighten untill the spring hangers or mounting brackets are solid against the spring eye and then loosen the nut 1/4 turn.
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Maintenance, Service, and Repair TIRE INFLATION The tire/wheel assemblies for this vehicle are foam filled. Tire inflation is not required. TIRE INSPECTION 9. Inspect the inner and outer side walls for cracks. If any cracks are seen, then the tire should be replaced. 1.
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Maintenance, Service, and Repair TIRE/WHEEL ASSEMBLY HARDWARE TORQUE If hardware is not listed here, refer to standard torque values in the appendix. Remove/Install Description Foot Pounds Newton Meters Wheel Nut, Front 90-110 122-149 1. Make sure the start switch is in the “OFF” Wheel Nut, Rear 110-120 149-162...
Maintenance, Service, and Repair CLEANING • • • • • Explosive mixtures of Hydrogen gas are 1. Make sure the start switch is in the “OFF” present within battery cells at all times. Do not position, then remove the key. work with or charge battery in an area where open flames (including gas furnace or water 2.
Maintenance, Service, and Repair TESTING Specific Gravity NOTE: The battery must be fully charged before • • • • • Explosive mixtures of Hydrogen gas are performing this test. present within battery cells at all times. Do not This test should only be performed on non-maintenance work with or charge battery in an area where free batteries.
Maintenance, Service, and Repair WATERING • • • • • Explosive mixtures of Hydrogen gas are Do not overfill the batteries. Over filling the present within battery cells at all times. Do not batteries may cause the batteries to boil over work with or charge battery in an area where and result in severe bodily injury or property open flames (including gas furnace or water...
Maintenance, Service, and Repair STORING Storage Thoroughly clean the battery and battery compartment. Cleaning Refer to in this section for information regarding cleaning the battery. Check the electrolyte level and charge the battery. Refer Watering in this section for information regarding checking the electrolyte level.
Maintenance, Service, and Repair REMOVE/INSTALL • • • • • Explosive mixtures of Hydrogen gas are present within battery cells at all times. Do not work with or charge battery in an area where open flames (including gas furnace or water heater pilots), sparks, cigarettes, or any other sources of combustion are present.
Maintenance, Service, and Repair HARDWARE TORQUE If hardware is not listed here, refer to standard torque values in the appendix. Note: Depending on options ordered with the vehicle, the battery may have either a post or stud terminal. Description Inch Pounds Newton Meters Battery Terminal (clamp type) 48-60...
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Wire Diagrams Note: A fill size diagram is avaiable on the CD provided with WIRE DIAGRAM, CHASSIE (P1) the vehicle. The diagram # is SCH-00036. Wire Diagrams: MT-030-60-C Page 2...
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Wire Diagrams Note: A fill size diagram is avaiable on the CD provided with WIRE DIAGRAM, CHASSIE (P2) the vehicle. The diagram # is SCH-00036. Wire Diagrams: MT-030-60-C Page 3...
Maintenance, Service, and Repair HYDRAULIC DIAGRAM Before servicing any component in the hydraulic system, the accumulator circuit must be discharged. Failure to fully discharge the accumulator could result in severe personal injury or death. Hydraulics: MT-030-60-C Page 2...
Maintenance, Service, and Repair DISCHARGE THE ACCUMULATOR CHARGING ACCUMULATOR VALVE Before servicing any component in the hydraulic Before servicing any component in the hydraulic system, the accumulator circuit must be discharged. system, the accumulator circuit must be discharged. Failure to fully discharge the accumulator could Failure to fully discharge the accumulator could result in severe personal injury or death.
Release the park brake and test drive the vehicle. drum must be replaced. Secondary Adjustment 1. Make sure the ignition switch is in the “OFF” Current Taylor-Dunn brakes are asbestos free. ® position, then remove the key. However, there is the possibility that the original brakes were replaced with aftermarket parts 2.
Maintenance, Service, and Repair HARDWARE TORQUE HYDRAULIC PUMP If hardware is not listed here, refer to standard torque values To obtain the most current service and repair information, go in the appendix. to the following web site and download manual BLN-10168: Description Foot Pounds Newton Meters...
Replacement Parts Axle Assembly, Front Refer to Steering pages for items that are grayed Parts: MT-030-60-C * Not available at time of printing Page 2...
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Replacement Parts Axle Assembly, Front Item No. Part No. Description 88-401-46 Bolt 88-401-96 Washer 500845 Hub Cap 500844 Gasket 500841 Washer 500843 Washer 500842 500849 Bearing 500850 Race 500898 Wheel Stud 500846 500851 Seal 501042 Knuckle, Right 501041 Knuckle, Left 500857 Kit, King Pin (left and right) 14-900-14...
Replacement Parts Brakes, Brake Lines Parts: MT-030-60-C * Not available at time of printing Page 10...
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Replacement Parts Brake Lines Item No. Part No. Description 99-702-03 Brake Line, Brake Valve Top Port to T-fitting (rear brakes) 503206 Brake Line, T to Left Front Brake Hose 500148A Brake Line, T to Rear Axle (rear calipers) 503207 Brake Line, Front Left Hose to Front Right Hose 99-702-04 Brake Line, Brk Valve Bottom Port to T-fitting (Frnt/Rr Brakes) 1 500147...
Replacement Parts Brakes, Parking Brake Illustration Not Available Item No. Part No. Description 500543 Lever, Park Brake 500022-V6 Mounting Bracket 500039 Linkage, Hand Lever to bellcrank 77923 Drum, Park Brake CL-999378-2 Shoe, Park Brake (set of two shoes) 505661 Brake Assembly, includes the following Bellcrank Stud, Bellcrank, Washer, Nut, linkages 500587 Bracket, Park Brake Mounting...
Replacement Parts Brakes, Rear Axle Illustration Not Available Item No. Part No. Description 504528 Caliper Assembly 41-490-43 Kit, Brake Pad Replacement Includes pads for all 4 calipers 507017 Seal kit, Caliper, Mineral Oil Illustration Not Available Item No. Part No. Description 500307-D CAB WLDMNT 78"...
Replacement Parts Cab Doors Illustration Not Available Item No. Part No. Description 502641 Door Assembly, complete Left 502642 Door Assembly, complete Right 500303A-6 WEATHER STRIP, DOORS 12.5 500304-11 COVER, DOOR, LATCH, RH 500303-11 COVER, DOOR, LATCH, LH 500306 HINGE, DOOR, CAB, SHORT 500311 WINDOW RT DOOR >...
Replacement Parts Electrical, Miscellaneous Illustration Not Available Item No. Part No. Description 502556 Battery Cable, Positive 501389 Battery Cable, Negative 505326 Cable, Alternator 500364 Boot, Positive Starter Terminal or Battery 504933 BATTERY/GROUP 24M 500098 Battery Hold Down Bar 502556A Boot, Positive 50-243-16 Rod, Hold Down 500263...
Replacement Parts Engine, Cummins Illustration Not Available Item No. Part No. Description 503830 ENGINE, CUMMINS B4.5-C 80HP 505499 Bracket, Frame Mounting 507014 Bracket, Engine Mounting, Right 507015 Bracket, Engine Mounting, Left 505801 Mount, Engine 67-500-21 Oil Filter 501331 ENGINE MONITORING SYSTEM Parts: MT-030-60-C * Not available at time of printing Page 17...
Replacement Parts Hydraulic Fittings, P1 Before servicing any component in the hydraulic system, the accumulator circuit must be discharged. Failure to fully discharge the accumulator could result in severe personal injury or death. Parts: MT-030-60-C * Not available at time of printing Page 24...
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Replacement Parts Hydraulic Fittings P1 Item No. Part No. Description Connector, Hydraulic (tractor) Connector, Hydraulic (trailer) See P3 Tank, Small 504478 Tank, Large 504483 Filter 201376 Valve, Ball 504491 Pump, Hydraulic (Includes #8**) 504920 Fitting, T 504664** Valve, Relief** 504506 Valve, Accumulator Charge 504525 Accumullator, 0.75 gl...
Replacement Parts Hydraulic Fittings, P3 Before servicing any component in the hydraulic system, the accumulator circuit must be discharged. Failure to fully discharge the accumulator could result in severe personal injury or death. Parts: MT-030-60-C * Not available at time of printing Page 28...
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Replacement Parts Hydraulic Fittings, P3 Item No. Part No. Description K1T-700-59 Fitting, 1/2” Tee K1T-700-58 Fiting, 1/2” Nipple (to tank) 504539 Tank, Small 504575 Cap/Filter Screen Assembly K1T-700-59 Fitting, 1/2” Tee K1T-700-58 Fiting, 1/2” Nipple (to tank) 201176 Adaptor, 1/2 Pipe - JIC (on bottom) 201176 Adaptor, 1/2 Pipe - JIC K1T-700-75...
Replacement Parts Radio System Illustration Not Available Item No. Part No. Description 72-017-16 Stereo 72-017-17 Speaker set (2) 72-017-18 Antenna K1T-700-22 Speaker Box K1T-700-24 Speaker grill K1T-700-25 Cover Ring, Speaker K1T-700-23 Mounting Bracket, Speaker Box K1T-700-72 Housing, Stereo Parts: MT-030-60-C * Not available at time of printing Page 33...
Appendixes APPENDIX A: SUGGESTED TORQUE LIMITS FOR STANDARD HARDWARE HARDWARE IDENTIFICATION Standard Head Markings NOTE: Torque value used should be for lowest grade of hardware used. If a grade 2 nut is used on a grade 8 bolt, use grade 2 torque value. NOTE: Toque values specified are for clean dry threads.
NOTE: Nuts with no markings are to be treated as S.A.E. Grade A S.A.E. Grade B S.A.E. Grade C Grade L’9 Other Nuts Other nuts used by Taylor-Dunn ® should be treated as S.A.E. grade A Appendixes *Not available at time of printing...
Appendixes Generic Torque Values All torque values are for clean dry zinc plated threads in noncritical steel assemblies of the same hardess specification. Reduce torque approximately 10-15% for lubricated threads. Refer to the service section assembly procedure for critical torque values. Imperial (inch), Foot Pounds Imperial (inch), Newton Meters Grade, SAE...
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Appendixes All torque values are for clean dry zinc plated threads in noncritical steel assemblies of the same hardess specification. Reduce torque approximately 10-15% for lubricated threads. Refer to the service section assembly procedure for critical torque values. Metric, Newton Meters Metric, Foot Pounds Grade, N-m Grade, N-m...
Appendixes APPENDIX B: BRAKE LINING HANDLING PRECAUTIONS Taylor-Dunn does not currently supply asbestos fiber-brake pads/ shoes with any vehicle. However, there is the possibility that the original brake pads/shoes were replaced with aftermarket pads/shoes containing asbestos. Since this possibility does exist, the brake pads/ shoes should be handled as if they do contain asbestos.