Table of Contents
Advertisement
Model TC-30, TC-40. TC-50, TC60
Shown with optional OPS
Serial Number Range:
Starting: 210000
Ending: See Introduction Chapter
WARNING
READ THIS MANUAL BEFORE OPERATION OR
PERFORMING MAINTENANCE.
This manual contains important information regarding
the safe operation and maintenance of this vehicle. This
manual shall be kept with the vehicle.
B
Operator's Manual
The best way to go about your business
Use with Model Number:
TC-030-60
MT-030-60-E
Advertisement
Table of Contents
Related Manuals for Taylor-Dunn TC-30
Summary of Contents for Taylor-Dunn TC-30
- Page 1 Operator’s Manual Model TC-30, TC-40. TC-50, TC60 Shown with optional OPS The best way to go about your business Serial Number Range: Use with Model Number: Starting: 210000 TC-030-60 Ending: See Introduction Chapter WARNING READ THIS MANUAL BEFORE OPERATION OR PERFORMING MAINTENANCE.
- Page 2 Representative or Service Advisor at your local dealership. Taylor-Dunn has a worldwide dealer and distribution network to provide replacement parts and service for our vehicles. Refer to our web site, www.taylor-dunn.com, for a dealer lookup application. Originally Published 7/24/2018 Revision B, 8/16/2018, contents subject to change without notice ®...
-
Page 3: Contact Information
MT-030-60-E CONTACT INFORMATION Service, Parts, Sales: Taylor-Dunn has a network of dealers distributed around the globe to support our vehicles. Information regarding vehicle sales, replacement parts, or service should be obtained through your local dealer. A dealer locator can be found on the Taylor-Dunn website at www.taylor-dunn.com. -
Page 4: The Taylor-Dunn Corporation
As with all Taylor-Dunn vehicles; quality, service, support and reliability are built into all Tiger Tractor products. Shown below is just a small sample of what Taylor-Dunn has to offer to keep your business moving:... -
Page 5: Table Of Contents
MT-030-60-E Table of Contents 6: Battery Volt Meter ......19 Contact Information ......3 7: Fuel Gauge ........19 The Taylor-Dunn Corporation: ..4 8: Engine Hour Meter ......19 1: Throttle Pedal ........20 Introduction 2: Foot Brake Pedal ......20 3: Parking Brake ........ - Page 6 MT-030-60-E Vehicle Maintenance Daily Inspection ........38 Pre-Operation Inspection ..... 38 Interlock Switch Inspection ...39 Shift Lever Interlock ......39 Seat Interlock ........39 Brake Shift Interlock ......39 Maintenance Schedule ......40 Maintenance Guidelines for Severe Duty Applications .......... 40 Fluid Levels ........41 Engine Oil ..........
-
Page 7: Introduction
Taylor-Dunn web site. A place to record your vehicle information is provided on the inside front cover This manual is subject to change without notice. Updates are available through your dealer or the Taylor-Dunn web site at www.taylor-dunn.com. -
Page 8: Glossary Of Terms
MT-030-60-E GLOSSARY OF TERMS There are a number of words and phrases used in this document that may have a different, special, or specific definition when use in the context of this document. A p p r o v e d O p e r a t o r The operator shall be seated in the operator seat with back up against Position the operator seat back cushion. -
Page 9: Conventions
MT-030-60-E CONVENTIONS Symbols and/or words used to define Dangers, Warnings, Cautions, and Notices are found throughout this manual. The “Words” in this context will be referred to as “Signal words.” The words defined here as “signal words” may be used elsewhere in the text of this document without being a signal word. -
Page 10: Responsibilities
RESPONSIBILITIES Of the Owner... The owner of this or any Taylor-Dunn vehicle is responsible for the overall maintenance and repairs of the vehicle, as well as the training of operators. The owner is responsible for operator training. Refer to Driver Training section for details. -
Page 11: Vehicle Modifications
MT-030-60-E VEHICLE MODIFICATIONS Taylor-Dunn vehicles are designed and manufactured in accordance with ANSI/ITSDF and OSHA regulations. Per ANSI/ITSDF and OHSA, modifications to the vehicle must be approved by the manufacturer. Listed below are the specific regulations: ANSI/ITSDF 56.8-2006 Personnel and Burden Carriers Paragraph 8.2q:... -
Page 12: Replacement Parts
WARNING To maintain peak performance, always use original Taylor-Dunn replacement parts intended for use on your vehicle. Taylor-Dunn components are designed and tested for use on specific Taylor-Dunn model vehicles. Only use the correct Taylor-Dunn replacement components for your Taylor-Dunn vehicle. -
Page 13: About Your Vehicle
MT-030-60-E About Your Vehicle The purchase of your Taylor-Dunn vehicle shows a belief in high quality products manufactured in the USA. Taylor-Dunn, a leading manufacturer of electric burden and personnel carriers since 1949, wants to be sure this vehicle provides years of reliable service. Please continue to read this manual and enjoy this high quality Taylor-Dunn vehicle. -
Page 14: How To Identify Your Vehicle
MT-030-60-E HOW TO IDENTIFY YOUR VEHICLE Data Plate To identify the model series of your vehicle, refer to the vehicle data plate. Where to Find Data Plate and Serial Number ID tag on the main frame inside Data plate on the kick panel the driver side wheel well. -
Page 15: How To Identify Your Engine & Transmission
MT-030-60-E HOW TO IDENTIFY YOUR ENGINE & TRANSMISSION Tiger TC-3060 Operator Manual Page 15... -
Page 16: Taking Delivery Of Your Vehicle
Immediately contact your dealer and report the problem. The report must be made within 24 hours of receiving the vehicle and its accessories. The only personnel authorized to repair, modify, or adjust any part of this or any Taylor-Dunn vehicle is a factory authorized service technician. -
Page 17: Operator Training
• Know how to properly load and unload cargo. • Know how to properly park this vehicle. • Recognize an improperly maintained vehicle. • Demonstrate the ability to handle this vehicle in all conditions. www.taylor-dunn.com Tiger TC-3060 Operator Manual Page 17... - Page 18 MT-030-60-E Page 18 Tiger TC-3060 Operator Manual...
-
Page 19: Vehicle Controls
MT-030-60-E Vehicle Controls 1: Ignition Switch 5: Engine Coolant Temperature Note: Rotary switch shown. Also available as Displays the temperature of the engine coolant. a keyed switch. The ignition switch has 3-positions: OFF, RUN, 6: Battery Volt Meter START. Displays the battery volts. The voltage should Rotating the switch clockwise to the first position be in the green area of the gauge while engine turns the ignition system ON. -
Page 20: 1: Throttle Pedal
MT-030-60-E 1: Throttle Pedal The throttle pedal is located on the floorboard and is intended to be operated by the drivers right foot. It controls the speed of the vehicle and operates similar to the throttle pedal in an automobile. Press the pedal to increase speed and release the pedal to decrease speed. -
Page 21: Steering
MT-030-60-E Steering The steering wheel and steering system are similar to an automobile. To turn right, turn the steering wheel clockwise. To turn left, turn the steering wheel counter-clockwise. Horn Switch The horn switch is located in the center hub of the steering wheel Press the hub to sound the horn, release it to turn it off. -
Page 22: Transmission Shift Levers
MT-030-60-E Transmission Shift Levers This section covers mechanical operation of each shifter only. Refer to the Driving section in this manual for details on correct use of the shift lever. WARNING Shift levers without a Park position do not have a parking lock function in the transmission. Always set the park brake before leaving the driver seat. -
Page 23: Vehicle Operation
MT-030-60-E Vehicle Operation General Safety Guidelines WARNING Your ability to operate a motor vehicle can be seriously impaired with blood alcohol levels far below the legal minimum. If you have been drinking alcohol, don’t drive. Ride with a designated non-drinking driver, call a cab, or use public transportation. WARNING When leaving the approved operating position ALWAYS: 1) Firmly set the park brake. - Page 24 MT-030-60-E • Do not overtake another vehicle at intersections, blind spots, narrow isles, or other dangerous locations. • Stop and sound horn at all intersections regardless if it is posted with a stop sign. • Do not operate this vehicle in areas at risk to falling objects. •...
-
Page 25: Seat Belts (Optional)
MT-030-60-E Seat Belts (optional) Your vehicle may be equipped with safety seat belts. The requirement for the use of safety seat belts is to be determined by the application where the vehicle is operated. Safety seat belts shall only be installed on vehicles equipped with factory approved Roll Over Protection (ROP) such as a steel cab or cage. -
Page 26: All Seat Belt Types
Taylor-Dunn recommends that all safety seat belt assemblies used in vehicles involved in a collision be replaced. However, if the collision was minor and a qualified technician finds that the belts do not show damage and continue to operate properly, they do not need to be replaced. -
Page 27: Starting The Engine
WARNING Taylor-Dunn DOES NOT recommend the use of starting fluids on any engine. Starting fluids are highly flammable and could cause fire or explosion resulting in severe bodily injury. The use of starting fluids may also damage the engine. -
Page 28: Refueling
MT-030-60-E LPG: Ford LPG engines may be equipped with an automated start and shut down system called Auto Crank. The Auto Crank feature controls starting and stopping the engine to minimize the possibility of engine intake backfire. For engines without the Auto Crank feature; Follow instructions for gasoline engine. -
Page 29: Jump Starting
MT-030-60-E Jump Starting WARNING CAUTION • Read the battery warning in the • DO NOT allow the two unconnected Battery maintenance section of this cable clamps to touch each other. This manual before attempting to jump will cause a short circuit and may start a vehicle. -
Page 30: Driving
MT-030-60-E Driving Before operating this vehicle: • Perform all daily and pre-operation checks as defined in the Vehicle Maintenance section. • Refer to General Safety Guidelines at the beginning of this section. WARNING WARNING Do not coast with the shift lever in the •... - Page 31 MT-030-60-E WARNING DO NOT transport or load cargo in the front passenger area or leave loose items on the front floorboard. Cargo placed in the front passenger area may interfere with the driver causing loss of control of the vehicle and result in a collision or accident with severe injury. 1.
-
Page 32: Collisions Or Accidents
MT-030-60-E Stopping Release the throttle pedal and use your right foot to press the brake pedal. The amount of force required to stop the vehicle will vary depending on the environment and load on the vehicle. Parking 1. Bring the vehicle to a stop at an authorized parking space. 2. -
Page 33: Towing
• Do not exceed the DBP towing capacity of the vehicle. See Specifications and DBP definition. • Only use Taylor-Dunn approved trailer hitches. • Do not exceed the capacity of the trailer hitch installed on the vehicle. • Do not exceed the load capacity of the trailer. Refer to documentation supplied with your trailer for information regarding load capacity of the trailer. -
Page 34: Towing The Vehicle
MT-030-60-E Towing the Vehicle WARNING Towing with the drive wheels on dollies: The towed vehicles brakes may not be sufficient to stop the vehicle. The vehicle MUST be rigidly attached to the towing vehicle so that the towing vehicles brakes will stop the towed vehicle. -
Page 35: Engine Fuel
Engine Fuel MT-030-60-E WARNING Fuel is highly flammable. Use extreme care whenever refuelling your vehicle. • Turn the engine off. DO NOT refuel with the engine running. • DO NOT remove the fuel cap while the engine is running. • Always refuel outdoors or in a well ventilated area. •... -
Page 36: Approved Fuels
MT-030-60-E APPROVED FUELS WARNING USE THE CORRECT FUEL. The type fuel for your vehicle will vary depending on how the vehicle was ordered. Make sure that you are using the correct fuel for your engine. Use of the incorrect fuel nay result in fire or explosion causing severe bodily injury and/or property damage. -
Page 37: Refueling
MT-030-60-E REFUELING WARNING DO NOT operate the vehicle if the fuel cap is missing or damaged. DO NOT substitute ANY other device or material to replace a missing fuel cap. Only use the factory approved fuel cap for your vehicle. A missing or damaged fuel cap could result in one or more of the following: •... -
Page 38: Vehicle Maintenance
MT-030-60-E Vehicle Maintenance Daily Inspection The following items shall be inspected once every day before the vehicle is put into service: • External frame damage (body). • Operation of all lights and warning alarms. • Proper operation of all instrument panel gauges and warning lights. •... -
Page 39: Interlock Switch Inspection
MT-030-60-E INTERLOCK SWITCH INSPECTION The interlock switches should disable vehicle operation when activated. Perform the following to confirm proper operation. If any one test fails, then immediately remove the vehicle from service and refer repair to a qualified technician. WARNING These procedures may result in unexpected vehicle movement. -
Page 40: Maintenance Schedule
MT-030-60-E Maintenance Schedule Every Year or 2,000 hours • All 6 month items plus the following: Most of these items shall only be performed by a • Inspect spark plugs. qualified technician. Refer to the vehicle, engine, • Inspect valve lash (Perkins/Cummins engines) or transmission service manual for details. -
Page 41: Fluid Levels
MT-030-60-E FLUID LEVELS WARNING Engine Oil Taylor-Dunn does not recommend the use of Continuous contact with used motor oil has oil additives. caused skin cancer in laboratory animal The location of the engine oil dipstick will vary tests. Avoid prolonged contact. Wash skin depending on the engine installed in your vehicle. -
Page 42: Engine Dipstick Locations
MT-030-60-E Engine Dipstick Locations Page 42 Tiger TC-3060 Operator Manual... - Page 43 MT-030-60-E must be added. WARNING DO NOT remove the radiator cap until the engine has cooled. The cooling system in hot engines is pressurized. Hot fluids and steam may be vented at high rates causing severe burns and/or other severe injuries. NOTICE Allow engine to cool before adding coolant.
-
Page 44: Coolant Specifications
MT-030-60-E Coolant Specifications Coolant specifications: 1:1 mix of water with coolant that meets ASTM D4985 specifications. Be sure to use good quality water Excessive levels of Calcium/Magnesium, chloride, or sulfur can lead to scaling problems or cooling system corrosion. Water Quality Maximum Level Elements Calcium/Magnesium carbonates(CaCO... -
Page 45: Transmission Fluid
MT-030-60-E Transmission Fluid The transmission fluid type may vary depending on the transmission installed in your vehicle. The transmission fluid should be changed if there is any discoloration or a strong odor. WARNING 1) Park the vehicle on a level surface in an area approved for servicing a vehicle. 2) Make sure that the engine is at low idle. -
Page 46: Transmission Dipstick Locations
MT-030-60-E Transmission Dipstick Locations The transmission dipstick location will vary depending on model tractor and transmission installed. The dipstick for the Ford C6 transmission pulls straight out of the tube. The dipstick for the Allison AT545 and Allison 1000 transmissions must be rotated to unlock and then pulls out. -
Page 47: Brake Fluid Level
MT-030-60-E BRAKE FLUID LEVEL WARNING • Only use DOT 3 brake fluid from a new sealed container. • DOT 3 brake fluid is corrosive and will damage paint finishes. • Dispose of brake fluid in accordance with local state and federal regulations. •... -
Page 48: Hydraulic Fluid (Power Steering)
MT-030-60-E Hydraulic Fluid (power steering) The location of the fluid reservoir will vary depending on the engine installed in your vehicle. It may be a separate reservoir or an integral part of the hydraulic pump. Each reservoir type has a dipstick to check fluid level. Fluid level should be checked with the engine off. -
Page 49: Air Filter
MT-030-60-E AIR FILTER NOTICE Never run the engine without an air filter installed, a damaged air filter element, or damaged air intake components. Missing or damaged intake components will lead to engine ingestion of dirt, dust, and or other debris that will damage the engine. Air Filter Monitor The filter monitor is optional and may not be installed on your vehicle. -
Page 50: Circuit Breaker Panel
MT-030-60-E Circuit Breaker panel Depending on your vehicle configuration, the circuit breaker panel will be located in the engine compartment or behind the dash panel in the passenger compartment. The circuit breakers are auto reset. If there is an electrical short then the breaker will open the circuit and then reset within a few seconds. -
Page 51: Battery Maintenance
MT-030-60-E Battery Maintenance DANGER • Battery electrolyte is poisonous and corrosive. It contains sulfuric acid. Avoid contact with skin, eyes, or clothing. Wear rubber gloves and face safety shield while servicing batteries. DO NOT INGEST! This will result in severe bodily injury. •... -
Page 52: Cleaning
MT-030-60-E Cleaning WARNING 1) Refer to battery warnings at the start of this chapter. 2) Park the vehicle in an authorized service area and turn the engine OFF. 3) Place the shift lever in Park or Neutral if Park is not available. 4) Set the parking brake. -
Page 53: Tires
MT-030-60-E TIRES WARNING Incorrect tire inflation can result in sudden failure of the tire and/or braking / steering problems leading to loss of control of the vehicle. Never exceed the maximum pressure as indicated on the side wall of the tire. Exceeding the maximum pressure may cause explosive failure of the tire resulting in severe bodily injury. -
Page 54: Changing A Tire/Wheel Assembly
MT-030-60-E Changing a Tire/Wheel assembly WARNING If you have a flat tire while driving your vehicle, it is highly recommended that you slowly and carefully drive the vehicle off of any main road or highway before attempting to change the tire. Attempting to change a tire on a main road or highway exposes you to extreme danger of being run over by other vehicles. -
Page 55: Tire Rotation
Never mix tire types, tire sizes, speed ratings, or load capacity. Only use the tire types and sizes approved for use on this model. Contact your authorized Taylor-Dunn dealer to confirm approved tire types and sizes. Mixing tires or installing a tire that is not approved may: •... -
Page 56: Cleaning
MT-030-60-E CLEANING Exterior Body NOTICE Glass The front, rear, and hard door windows are made DO NOT use an automated car wash of standard automotive glass and can be cleaned facility of any type. This vehicle is not with any standard household glass cleaner. designed to fit in any automated car wash Plastic Windows and it is likely that the vehicle will be... -
Page 57: Standard Specifications
Wheel base 58.8 inches (1486 mm) Ground Clearance 6.5 inches (165 mm) Turning Radius 136 Inches (3451 mm) Dry Weight TC-30 4,200 pounds (1,905 kg) TC-40 5,500 pounds (2,496 kg) TC-50 6,800 pounds (3,085 kg) TC-60 7,800 pounds (3,538 kg) -
Page 58: Index
Starting Pedal Reversing Direction Stopping Foot Brake Selecting Gear Range Towing Trailers Throttle Stopping Pre-Operation Inspection Warning icons Engine Web site, Taylor-Dunn Refueling Oil Type Welding Replacement Parts Starting Returning to Service Stopping Seat Belts Feedback Cleaning Fluid Levels Lap Belt... - Page 59 MT-030-60-E Tiger TC-3060 Operator Manual Page 59...
- Page 60 For more information go to www.P65Warnings.ca.gov/passenger- vehicle. ® Taylor-Dunn Mfg. 2114 W. Ball Rd. Anaheim, CA 92804 (800)-688-8680 (714) 956-4040 (FAX) (714) 956-0504 Visit our Web site: www.taylor-dunn.com Page 60 Tiger TC-3060 Operator Manual...