Table of Contents
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Serial Number Range:
Starting: 214286
Ending: See Introduction Chapter
WARNING
READ THIS MANUAL BEFORE OPERATION OR
PERFORMING MAINTENANCE.
This manual contains important information regarding
the safe operation and maintenance of this vehicle. This
manual should be kept with the vehicle.
B
Operator's Manual
TT-416
The best way to go about your business
Shown with optional
front push bar
Use with Model Numbers:
TT-416-36AC
MT-416-00
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Table of Contents
Related Manuals for Taylor-Dunn TT-416
Summary of Contents for Taylor-Dunn TT-416
- Page 1 Operator’s Manual TT-416 Shown with optional front push bar The best way to go about your business Serial Number Range: Use with Model Numbers: Starting: 214286 TT-416-36AC Ending: See Introduction Chapter WARNING READ THIS MANUAL BEFORE OPERATION OR PERFORMING MAINTENANCE.
- Page 2 Representative or Service Advisor at your local dealership. Taylor-Dunn has a worldwide dealer and distribution network to provide replacement parts and service for our vehicles. Refer to our web site, www.taylor-dunn.com, for a dealer lookup application. Originally Published 1/9/2020 Revision B, 8/18/2020, contents subject to change without notice ®...
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Page 3: Contact Information
MT-416-00 CONTACT INFORMATION Service, Parts, Sales: Taylor-Dunn has a network of dealers distributed around the globe to support our vehicles. Information regarding vehicle sales, replacement parts, or service should be obtained through your local dealer. A dealer locator can be found on the Taylor-Dunn website at www.taylor-dunn.com. -
Page 4: The Taylor-Dunn Corporation
As with all Taylor-Dunn vehicles; quality, service, support and reliability are built into all Tiger Tractor products. Shown below is just a small sample of what Taylor-Dunn has to offer to keep your business moving:... -
Page 5: Table Of Contents
3: Combination Display ......18 4: Hi-Low Speed Switch ....... 18 5: Light Switch ........18 6: Horn Switch ........18 Steering ..........19 Throttle/Brake Treadle ......19 Operator Presence Switch (OPS) ..19 TT-416 Stand Up Tow Tractor Page 5... - Page 6 Changing a Tire/Wheel assembly ..48 Replacing a Tire ........49 Cleaning ..........50 Cushions ..........50 Interior ..........50 Exterior Body ........50 Under Carriage ........50 Batteries ..........50 Control Panel ........50 Standard Specifications Index Page 6 TT-416 Stand Up Tow Tractor...
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Page 7: Introduction
Taylor-Dunn web site. A place to record your vehicle information is provided on the inside front cover. This manual is subject to change without notice. Updates are available through your dealer or the Taylor-Dunn web site at www.taylor-dunn.com. -
Page 8: Glossary Of Terms
Regen Short term for Regenerative Braking. “Regen” is the braking action provided by the motor. Similar to downshifting in an automobile. Energy created during regen is returned to the battery. Page 8 TT-416 Stand Up Tow Tractor... - Page 9 A switch typically located on the dash that enables the vehicle for operation. This switch may, or may not require a key to operate. Refer to Signal Words and Their Definitions. Warning (signal word): TT-416 Stand Up Tow Tractor Page 9...
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Page 10: Conventions
Keep arms and legs inside the vehicle. Explosion hazard. Parking brake ON (switch DOWN). Parking brake OFF (switch UP). Corrosive chemical hazard. Do not get wet. Fire hazard. Do not spray wash. Poisonous chemical hazard. Page 10 TT-416 Stand Up Tow Tractor... -
Page 11: Responsibilities
RESPONSIBILITIES Of the Owner: The owner of this or any Taylor-Dunn vehicle is responsible for the overall maintenance and repairs of the vehicle, as well as the training of operators. The owner is responsible for operator training. Refer to Driver Training section for details. -
Page 12: Vehicle Modifications
Contact the factory for information regarding available alternate program settings. Taylor-Dunn will only authorize the use of settings obtained from the factory for a specific vehicle. Any other alterations to the programming ARE NOT AUTHORIZED and are at your own risk. -
Page 13: Replacement Parts
WARNING To maintain peak performance, always use original Taylor-Dunn replacement parts intended for use on your vehicle. Taylor-Dunn components are designed and tested for use on specific Taylor-Dunn model vehicles. Only use the correct Taylor-Dunn replacement components for your Taylor-Dunn vehicle. -
Page 14: About Your Vehicle
Your new vehicle operates entirely on electric battery power. It is an emissions free vehicle. Taylor-Dunn, a leading manufacturer of electric burden and personnel carriers since 1949, wants to be sure this vehicle provides years of reliable service. Please continue to read this manual and enjoy this high quality Taylor-Dunn vehicle. -
Page 15: How To Identify Your Vehicle
The illustration of the data plate to the right is a typical plate but contents and layout of the plate will vary. Where to Find Data Plate and Serial Number TT-416 Stand Up Tow Tractor Page 15... -
Page 16: Taking Delivery Of Your Vehicle
Immediately contact your dealer and report the problem. The report must be made within 1 working day of receiving the vehicle and its accessories. The only personnel authorized to repair, modify, or adjust any part of this or any Taylor-Dunn vehicle is a factory authorized service technician. -
Page 17: Driver Training
• Know how to properly load and unload cargo. • Know how to properly park this vehicle. • Recognize an improperly maintained vehicle. • Demonstrate the ability to handle this vehicle in all conditions. TT-416 Stand Up Tow Tractor Page 17... -
Page 18: Vehicle Controls
The display will cycle through the functions while the vehicle is in operation. Some functions may not be displayed depending on the current situation of the vehicle. More detail is provided on the following pages. Page 18 TT-416 Stand Up Tow Tractor... -
Page 19: Steering
Using the knob as a hanging hook may interfere with operation of the knob or cause the Emergency Stop Switch to be activated by accident; Both may result in severe bodily injury and/or property damage. TT-416 Stand Up Tow Tractor Page 19... -
Page 20: Parking Brake
Should this occur and the vehicle must be moved then the drive wheels must be placed on a towing dolly or the brake removed from the motor. Page 20 TT-416 Stand Up Tow Tractor... -
Page 21: Combination Dash Display
“BDI CUT” will be displayed. BSI / Speed This is the mode shown during operation of the vehicle. Note: The speed is software selectable for MPH or KPH and can be changed by your dealer. TT-416 Stand Up Tow Tractor Page 21... -
Page 22: Vehicle Operation
• The vehicle shall be equipped with head and tail lights if operated at night, in poorly lit areas, or if required by the facility where being operated. • This vehicle may overturn if turned sharply when driven at high speeds. Page 22 TT-416 Stand Up Tow Tractor... -
Page 23: Collisions Or Accidents
Call emergency personnel if there is any indication of smoke, burning smell, electrical arcing, or leaking fluid. Tip Over In the event of a tip over, quickly move away from the vehicle while avoiding the steering tower, seat back, and optional light bar. TT-416 Stand Up Tow Tractor Page 23... -
Page 24: Starting
Turning the Start switch OFF will immediately apply the brake, abruptly stopping the vehicle. This may result in injury to the occupants of the vehicle and will result in accelerated wear and premature failure of the parking brake. Page 24 TT-416 Stand Up Tow Tractor... -
Page 25: Driving
4. Confirm the park brake is applied. 5. Remove the key from the Start switch. The driver should keep the key in his/her possession. Note: Block the wheels if parking this vehicle on an incline. TT-416 Stand Up Tow Tractor Page 25... - Page 26 • Changing Direction: The Direction Regen mode is activated when the direction of the vehicle is changed while the vehicle is in motion. In this mode the motor is reversed and slows the vehicle to a stop and then continues in the opposite direction. Page 26 TT-416 Stand Up Tow Tractor...
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Page 27: Loading Cargo
Loading Cargo • This vehicle is a tow tractor and its standard configuration is not designed or intended to carry cargo. DO NOT carry cargo on this vehicle unless it is equipped with Taylor-Dunn approved cargo storage areas. • This vehicle is equipped with two small storage compartments on the left and right side. -
Page 28: Towing Trailers
• Do not exceed the DBP towing capacity of the vehicle. See Specifications and DBP definition; also included on the data plate. • Only use Taylor-Dunn approved trailer hitches. • Do not exceed the capacity of the trailer hitch installed on the vehicle. -
Page 29: Hitch Release
NOTICE Hold the release lever and slowly lower to close the hitch pin. Releasing the lever and allowing it to freely fall may cause premature wear to the release mechanism. TT-416 Stand Up Tow Tractor Page 29... -
Page 30: Towing The Vehicle
5. Press the front of the treadle while being towed and use the rear of the treadle to brake when the towing vehicle slows or stops. • Do not tow the vehicle faster than 5 m.p.h. or its maximum designed speed, whichever is lower. Page 30 TT-416 Stand Up Tow Tractor... -
Page 31: Park Brake Bypass Switch
The parking brake is powered by the vehicle battery. It will be applied whenever the batteries are disconnected or one of the emergency stop switches are activated. It may be applied if the batteries are severely discharged. Vehicle Tie Down Points TT-416 Stand Up Tow Tractor Page 31... -
Page 32: Forklifting
Position one fork directly behind the rear wheel and make sure both forks extend beyond the far side of the vehicle. Strap the vehicle to the forks so that the vehicle cannot shift sideways or off the end of the forks. Lift just high enough to move the vehicle. Page 32 TT-416 Stand Up Tow Tractor... -
Page 33: Charging Your Vehicle
Do not charge batteries with Failure to turn the Start switch “OFF” low electrolyte level. Charging with low may result in damage to the vehicle’s electrolyte level will result in premature electrical system. failure of the battery. TT-416 Stand Up Tow Tractor Page 33... -
Page 34: Charging Time
Interrupter (GFI) cable or AC outlet equipped with a GFI for charging your vehicle. Charger Operation There are many types of industrial chargers that may be used with this vehicle. Refer to the documentation provided with your charger for charger operation. Page 34 TT-416 Stand Up Tow Tractor... -
Page 35: Storing And Returning To Service
• Perform all applicable maintenance checks in the Maintenance Schedule. • Remove any blocks from the vehicle and/or place the vehicle down on to the ground. • Test drive before putting into normal service. TT-416 Stand Up Tow Tractor Page 35... -
Page 36: Troubleshooting
• If problem not corrected, then refer repair to a qualified technician. Runs Only in One Direction • Refer repair to a qualified technician. Hard to Steer • Confirm start switch is in run position. • Refer repair to a qualified technician. Page 36 TT-416 Stand Up Tow Tractor... -
Page 37: Diagnostic Trouble Codes (Dtc)
Maintenance due now Have vehicle serviced Throttle pressed before Operate switches in correct order direction selected Throttle pressed before OPS Operate switches in correct order closed Charger connected Disconnect the charger Motor stalled Reduce load TT-416 Stand Up Tow Tractor Page 37... -
Page 38: Vehicle Maintenance
• Visual inspection of tire pressure (pneumatic tires only). WARNING Remove cargo before raising or servicing vehicle. Failure to remove the cargo may result in cargo falling from the vehicle causing severe personal injury and/or property damage. Page 38 TT-416 Stand Up Tow Tractor... -
Page 39: Interlock Switch Inspection
• The vehicle should operate normally. Release the treadle, lift your foot up off the left side floorboard and again slowly press the treadle. • The vehicle should not operate. TT-416 Stand Up Tow Tractor Page 39... -
Page 40: Maintenance Schedule
• Inspect suspension bushings (spring • Inspect wheel bearings for play and and shock) noise • Inspect frame for damage • Inspect front fork collar bearings for play and noise • Lube hitch release mechanism Page 40 TT-416 Stand Up Tow Tractor... - Page 41 • Replace treadle return spring • Replace OPS springs • Inspect brakes for wear Every 2 years or 4000 hours • All yearly items plus the following: • Replace fork collar bearings • Change transaxle oil TT-416 Stand Up Tow Tractor Page 41...
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Page 42: Battery Maintenance
• Do not operate or charge a vehicle equipped with moist charged batteries until the batteries have been filled with electrolyte. Operating or charging moist charged batteries before filling with electrolyte will damage the batteries resulting in premature failure of the batteries. Page 42 TT-416 Stand Up Tow Tractor... -
Page 43: Cleaning
Continue until all fizzing stops, which indicates that the acid has been neutralized. Then rinse thoroughly with clear water. DO NOT get any of the solution into the battery cells. 9. Remove the blocks from the wheels and test drive. TT-416 Stand Up Tow Tractor Page 43... -
Page 44: Watering
8. Check the electrolyte level in all battery cells. If low, fill to the correct level with distilled water using part number 77-201-00 battery filler. Never add additional battery electrolyte to the batteries. 9. Remove the blocks from the wheels and test drive. Page 44 TT-416 Stand Up Tow Tractor... -
Page 45: Changing The Battery
11. Place the battery on the ground or battery storage platform. 12. If the battery is to be moved away from the vehicle, then it should first be lowered as close as practical to the ground before transporting. TT-416 Stand Up Tow Tractor Page 45... -
Page 46: Side Extract Battery
• Keep all body parts out from underneath any battery that is not installed and latched in the vehicle. Failure to follow these rules may result in severe bodily injury and/or property damage. Page 46 TT-416 Stand Up Tow Tractor... -
Page 47: Tires
They will appear as 1/2 inch (13 mm) bands across the tread as the tire approaches its wear limit (see illustration). The tire should be replaced if any tread depth indicator can be seen or any part of the tread depth is 1/16 inch or less. TT-416 Stand Up Tow Tractor Page 47... -
Page 48: Changing A Tire/Wheel Assembly
12. Check the tire for proper inflation. 13. Lower the vehicle to the ground and remove the blocks from the wheels. 14. Wheel nuts should be checked for tightness after first 10 Hours of operation (100 miles). Page 48 TT-416 Stand Up Tow Tractor... -
Page 49: Replacing A Tire
Never mix tire types, tire sizes, speed ratings, or load capacity. Only use the tire types and sizes approved for use on this model. Contact your authorized Taylor-Dunn dealer to confirm approved tire types and sizes. Mixing tires or installing a tire that is not approved may: •... -
Page 50: Cleaning
When cleaning the under carriage, be careful not to get any cleaning solutions or excessive water into any electrical compartments. Batteries Refer to the Battery Maintenance section. Page 50 TT-416 Stand Up Tow Tractor... -
Page 51: Standard Specifications
Load to be centered on the cargo deck. **See definition of Draw Bar Pull in Towing section of this manual Specifications subject to change without notice. Specifications subject to change without notice. TT-416 Stand Up Tow Tractor Page 51... -
Page 52: Index
Bypass Switch Pets Pets, Transporting Warning icons Pre-Operation Inspection Daily Inspection Web Site Programming Dash Display 18, 21 Web site, Taylor-Dunn Data Plate Work Light Dealer List Regen Decals Regen braking Diagnostic Trouble Codes Regenerative braking Directional Control Switch Returning to Service... - Page 53 MT-416-00 TT-416 Stand Up Tow Tractor Page 53...
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- Page 56 For more information go to www.P65Warnings.ca.gov/passenger- vehicle. ® Taylor-Dunn Mfg. 2114 W. Ball Rd. Anaheim, CA 92804 (800)-688-8680 (714) 956-4040 (FAX) (714) 956-0504 Visit our Web site: www.taylor-dunn.com Page 56 TT-416 Stand Up Tow Tractor...