Graco Husky Sanitary Series Instructions-Parts List Manual
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Graco Husky Sanitary Series Instructions-Parts List Manual

Graco Husky Sanitary Series Instructions-Parts List Manual

Fda-compliant diaphragm pump
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Instructions/Parts List
™
Husky
Sanitary Series
FDA-Compliant
Diaphragm Pump
120 psi (0.8 MPa, 8 bar) Maximum Fluid Working Pressure
120 psi (0.8 MPa, 8 bar) Maximum Air Input Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 3 for List of Models
Patent No.
CN ZL94102643.4
FR 9408894
JA 3517270
US 5,368,452
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
Model 2150
II 2 G
309528L
TI2238

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Summary of Contents for Graco Husky Sanitary Series

  • Page 1 See page 3 for List of Models Patent No. CN ZL94102643.4 FR 9408894 JA 3517270 US 5,368,452 Model 2150 TI2238 Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 II 2 G Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001...

  • Page 2: Table Of Contents

    Dimensional Drawing - 1040 ....31 Graco Warranties ......52 Technical Data - 1040 .

  • Page 3: Models

    Models Models Refer to your Pump Matrix on page 26, 34, or 42 to determine the model number of your pump. Model No. Description Husky 1040 FDA D7S_____ Husky 1040 FDA Remote Operated D8S_____ Husky 1040 FDA Plus † DRS_____ Husky 1040 FDA Plus Remote Operated †...
  • Page 4 Read all instruction manuals, tags, and labels before operating the equipment. • Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor. • Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
  • Page 5 Warning Warning FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. • Ground the equipment. Refer to Grounding on page page 6. •...

  • Page 6: Installation

    The Typical Installations shown in Figs. 2-4 are only guides for selecting and installing system compo- WARNING nents. Contact your Graco distributor for assistance in planning a system to suit your needs. Read the FIRE AND EXPLOSION HAZARD warnings •...
  • Page 7 1/8 in. npt threads. Air Line 3. Connect remaining ends of tubes to external air sig- nal, such as Graco’s Cycleflo (P/N 195264) or WARNING Cycleflo II (P/N195265) controllers. A bleed-type master air valve (B) is required in the system to relieve air trapped between this valve and the pump.
  • Page 8 Installation Fluid Outlet Line 1. Use flexible grounded fluid hoses (L). 2. For best sealing results, use a standard Tri-Clamp® WARNING style sanitary gasket of a flexible material such as Buna-N, fluoroelastomer, or silicon 3. Install a fluid drain valve (J) near the fluid outlet. See A fluid drain valve (J) is required to relieve pressure in the WARNING above, and F .
  • Page 9 Installation Changing the Orientation of the Fluid Inlet Key: and Outlet Ports 1/2 npt(f) air inlet port Muffler (air exhaust The pump is shipped with the ports facing the same port is 3/4 npt(f) Fluid inlet port direction. To reverse the orientation of the ports: Fluid outlet port 106 Manifold and cover 1.
  • Page 10 Installation Air Exhaust Ventilation The air exhaust port is 3/4 npt(f). Do not restrict the air exhaust port. Excessive exhaust restriction can cause erratic pump operation. WARNING If the muffler (P) is installed directly to the air exhaust pot, apply PTFE thread tape or anti-seize thread lubri- cant to the muffler threads before assembly.

  • Page 11: Operation

    Operation Operation Pressure Relief Procedure Starting and Adjusting the Pump 1. Be sure the pump is properly grounded. Refer to Grounding on page 4. WARNING 2. Check fittings to be sure they are tight. Use a com- patible liquid thread sealant on male threads. Read the PRESSURIZED EQUIPMENT HAZARD Tighten fluid inlet and outlet fittings securely.
  • Page 12 Operation Operation of Remote Piloted Pumps Leaving air pressure applied to the air motor for extended periods when the pump is not running 1. Follow preceding steps 1 through 7 of Starting and may shorten the diaphragm life. Using a 3-way Adjusting Pump.

  • Page 13: Maintenance

    Maintenance Maintenance Lubrication Tightening Threaded Connections The air valve is designed to operate unlubricated, how- Before each use, check all hoses for wear or damage, ever if lubrication is desired, every 500 hours of opera- and replace as necessary. Check to be sure all threaded tion (or monthly) remove the hose from the pump air connections are tight and leak-free.

  • Page 14: Troubleshooting

    Troubleshooting Troubleshooting • Relieve the pressure before checking or servicing WARNING the equipment. • Check all possible problems and causes before dis- assembling the pump. To reduce the risk of serious injury, whenever you are instructed to relieve pressure, always follow the Pres- sure Relief Procedure on page 11.
  • Page 15 Troubleshooting PROBLEM CAUSE SOLUTION Leak in inlet or outlet sanitary fit- Loose sanitary clamp. Tighten clamp. ting. Damaged or worn gasket. Replace gasket Misalignment of inlet/outlet hose or Use flexible hoses at pump inlet pipe. and outlet Gasket does not seal. Use a standard sanitary gasket of flexible material such as Buna-N, fluoroelastomer, or silicon.

  • Page 16: Service

    Service Service Repairing the Air Valve removed from the outside. This requires disassem- bly of the fluid section. See page 22. Tool Required 7. Clean all parts and inspect for wear or damage. • Torque wrench Replace as needed. Reassemble. •...
  • Page 17 Service Insert narrow end first Torque to 50-60 in-lb (5.6-6.8 • Grease Install with lips facing narrow end of piston (11) ◆ Insert wide end first 4† ◆ 10† 02643 TI2241 ◆ 17† 15 16 Detail Rounded side must face down (alumi- See detail at right num center housing models only).
  • Page 18 Service Ball Check Valve Repair Apply medium-strength (blue) Loctite® or equivalent to threads, and torque to 120-150 in-lb (14-17 N•m). on 1040 and 1590 pump models. Torque to 190-220 in-lb (22-25 N-m) on 2150 Tools Required pump models. See Torque Sequence, page 24-26. •...
  • Page 19 Service Diaphragm Repair WARNING Tools Required To reduce the risk of serious injury, whenever you are instructed to relieve pressure, always follow the Pres- • Torque wrench sure Relief Procedure on page 11. • 10 mm for 1040 pump or 13 mm socket wrench for 1590 and 2150 pumps.
  • Page 20 Service 5. Unscrew one bolt from the diaphragm shaft (24) and c. On PTFE models only, install the PTFE dia- remove the o-ring (108), fluid side diaphragm plate phragm (403*). Make certain the side marked (105), PTFE diaphragm (403, used on PTFE mod- AIR SIDE faces the center housing (1).
  • Page 21 Service 402* 403* 02638 104 401* 02637 Cutaway view, with diaphragms in place Cutaway view, with diaphragms removed 401* 403* 108* 02638x Lips face out of housing (1) Rounded side faces diaphragm (401) Air side must face center housing (1) Grease ®...
  • Page 22 Service Bearing and Air Gasket Removal 7. Use a bearing puller to remove the diaphragm shaft bearings (19), air valve bearings (12) or pilot pin bearings (15). Do not remove undamaged bearings. Tools Required • Torque wrench 8. If you removed the diaphragm shaft bearings (19) •...
  • Page 23 Service Insert bearings tapered end first Press-fit bearings flush with surface of center housing (1) ® Apply medium strength (blue) Loctite or equivalent. Torque to 130-150 in-lb (15-17 N•m) 02640 Detail of air valve bearings 02639 . 12 309528L...

  • Page 24: Torque Sequence

    Torque Sequence Torque Sequence 1040 1590 Pump Model Numbers D7S___, Pump Model Numbers DBS___, D8S___, DRS___ and DSS___ DCS___, DTS___, and DUS___ Always follow torque sequence when instructed to Always follow torque sequence when instructed to torque fasteners. torque fasteners. 1.
  • Page 25 Torque Sequence 2150 Pump Model Numbers DFS___, DGS___, DVS___, and DWS___ Always follow torque sequence when instructed to torque fasteners. 1. Left/Right Fluid Covers Torque bolts to 190-220 in-lb (22-25 N•m) 2. Inlet Manifold Torque bolts to 190-220 in-lb (22-25 N•m) 3.

  • Page 26: Pump Matrix - 1040

    Pump Matrix - 1040 Pump Matrix - 1040 five digits define the materials of construction. For Husky 1040 Aluminum and Stainless Steel example, a pump with an aluminum air motor, stainless Sanitary Pumps steel fluid section, stainless steel seats, PTFE balls, and Your Model No.

  • Page 27: Repair Kit Matrix - 1040

    Repair Kit Matrix - 1040 Repair Kit Matrix - 1040 always 0 (zero), and the third is always 7. The remaining For Husky 1040 Stainless Steel Sanitary three digits define the materials of construction. Parts Pumps included in the kit are marked with an asterisk in the Repair Kits may be ordered separately.

  • Page 28: Parts - 1040

    Parts - 1040 Parts - 1040 ◆ 10† ◆ 4† ◆ 6† ◆ 17† ◆ 7† ◆ ◆ 18† 9† ▲ ◆ 17† 14‡ ◆ 10† 402* 401* 301* 403* 202* 108* 201* 13‡ 202* 1 Used on pumps with PTFE diaphragms only. Not used on all models.
  • Page 29 Parts - 1040 Air Motor Parts List (Matrix Column 2) Ref. Part Ref. Description Part No. Description Digit Digit 188838 HOUSING, center; Same as 7 with the following exceptions aluminum 195921 HOUSING, center; 188854 COVER, air valve; remote, aluminum aluminum 195917 COVER, air;...
  • Page 30 Parts - 1040 Fluid Section Parts List (Matrix Column 3) Ball Parts List (Matrix Column 5) Ref. Part No. Ref. Part No. Digit Description Digit Description 188860 COVER, fluid; SST 301* 112088 BALL; PTFE 15A737 MANIFOLD, inlet; SST 301* 112092 BALL;...

  • Page 31: Dimensional Drawing - 1040

    Dimensional Drawing - 1040 Dimensional Drawing - 1040 12.8 in . 1-1/2 in . O u tlet (325 m m ) 7.2 in . San itary Flan ge (183 m m ) Air In let 1/2 n pt(f) 12.3 in . (312 m m ) 15.3 in .

  • Page 32: Technical Data - 1040

    Technical Data - 1040 Technical Data - 1040 Maximum fluid working pressure ....120 psi (0.8 MPa, 8 bar) Air pressure operating range ..... . 20-120 psi (0.14-0.8 MPa, 1.4-8 bar) Maximum air consumption .

  • Page 33: Performance Chart - 1040

    Performance Chart - 1040 Performance Chart - 1040 Test Conditions: Pump tested in water with inlet submerged Fluid Pressure Curves A at 120 psi (0.7 MPa, 7 bar) air pressure B at 100 psi (0.7 MPa, 7 bar) air pressure C at 70 psi (0.48 MPa, 4.8 bar) air pressure D at 40 psi (0.28 MPa, 2.8 bar) air pressure To find Fluid Outlet Pressure...

  • Page 34: Pump Matrix - 1590

    Pump Matrix - 1590 Pump Matrix - 1590 Husky 1590 Stainless Steel Sanitary Pumps steel fluid section, stainless steel seats, PTFE balls, and D B S B 1 1. PTFE diaphragms is Model No. To order Your Model No. is marked on the pump’s serial plate. To replacement parts, refer to the part lists on pages 37-38.

  • Page 35: Repair Kit Matrix - 1590

    Repair Kit Matrix - 1590 Repair Kit Matrix - 1590 For Husky 1590 Stainless Steel Sanitary always 0 (zero), and the third is always B. The remain- Pumps ing three digits define the materials of construction. Parts included in the kit are marked with an asterisk in Repair Kits may be ordered separately.

  • Page 36: Parts - 1590

    Parts - 1590 Parts - 1590 ◆ 10† ◆ 4† ◆ 6† ◆ 7† ◆ 17† ◆ ◆ 18† 9† ▲ ◆ 17† 14‡ ◆ 10† 402* 301* 13‡ 108* 201* 202* 401* Not used on some models. 403* Used on PTFE models only. These parts are included in the Pump Repair Kit which may be purchased separately.
  • Page 37 Parts - 1590 Air Motor Parts List (Matrix Column 2) Ref. Part Ref. Part No. Description Description Digit Digit 188838 HOUSING, center; Same as B with the following exceptions aluminum 195921 HOUSING, center; 188854 COVER, air valve; remote, aluminum aluminum 195918 COVER, air;...
  • Page 38 Parts - 1590 Fluid Section Parts List (Matrix Column 3) Ball Parts List (Matrix Column 5) Ref. Part Ref. Part Description Digit Description Digit 194169 COVER, fluid; SST 301* 112419 BALL; PTFE 15A740 MANIFOLD, inlet; SST 301* 112421 BALL; Santoprene® 15A741 MANIFOLD, outlet;...

  • Page 39: Dimensional Drawing - 1590

    Dimensional Drawing - 1590 Dimensional Drawing - 1590 16.8 in . (427 m m ) 2 in . O u tlet 9.0 in . (229 m m ) San itary Flan ge 16.3 in . Air In let (414 m m ) 1/2 n pt(f) 20.0 in ..

  • Page 40: Technical Data - 1590

    Technical Data - 1590 Technical Data - 1590 Maximum fluid working pressure ....120 psi (0.8 MPa, 8 bar) Air pressure operating range ..... . 20-120 psi (0.14-0.8 MPa, 1.4-8 bar) Maximum air consumption .

  • Page 41: Performance Chart - 1590

    Performance Chart - 1590 Performance Chart - 1590 Example of Finding Pump Air Consumption and Air Pressure at a Specific Fluid Delivery and Discharge Head: To supply 60 gpm (227 liters) fluid flow (horizontal scale) at 40 psi (0.28 MPa, 2.8 bar) discharge head pres- sure (vertical scale) requires approximately 50 scfm (1.4 m /min) air consumption at 70 psi (0.49 MPa, 4.9 bar) inlet air pressure.

  • Page 42: Pump Matrix - 2150

    Pump Matrix - 2150 Pump Matrix - 2150 steel fluid section, stainless steel seats, PTFE balls, and Husky 2150 Stainless Steel Sanitary Pumps D F S B 1 1. PTFE diaphragms is Model No. To order Your Model No. is marked on the pump’s serial plate. To determine the Model No.

  • Page 43: Repair Kit Matrix - 2150

    Repair Kit Matrix - 2150 Repair Kit Matrix - 2150 For Husky 2150 Stainless Steel Sanitary always 0 (zero), and the third is always F. The remaining Pumps three digits define the materials of construction. Parts included in the kit are marked with an asterisk in the Repair Kits may be ordered separately.

  • Page 44: Parts - 2150

    Parts - 2150 Parts - 2150 ◆ 10† ◆ 4† ▲ ◆ 6† 17†◆ 301* 401* ◆ 7† ◆ ◆ 403* 18† 9† 201* ◆ 17† 202* 14‡ ◆ 10† 108* 402* 13‡ 301* 201* 1 Not used on some models. Used on PTFE models only.

  • Page 45: Model 234361

    Parts - 2150 Model 234361 Same as DFS666, except with different inlet and outlet configuration. Use DFS666 module to determine repair parts. Model 234362 Same as DFS888, except with different inlet and outlet configuration. Use DFS888 module to determine repair parts. ◆...
  • Page 46 Parts - 2150 Air Motor Parts List (Matrix Column 2) Ref. Part Ref. Part Description Digit Description Digit 116343 SCREW, grounding 188838 HOUSING, center; 188603 GASKET, air cover; aluminum foam 188854 COVER, air valve; 189300 COVER, air; aluminum aluminum 189304 SHAFT, diaphragm;...
  • Page 47 Parts - 2150 Fluid Section Parts List (Matrix Column 3) Ref. Part No. Description Digit Ref. Part No. 108* 104319 O-RING; PTFE Description Digit 110▲ 188621 LABEL, warning 194279 COVER, fluid; SST 112182 MUFFLER; not used on 15A743 MANIFOLD, inlet; SST 234361 &...
  • Page 48 Parts - 2150 Seat Parts List (Matrix Column 4) Diaphragm Parts List (Matrix Column 6) Ref. Part Ref. Part Description Digit Description Digit 201* 189288 SEAT; 316 SST 401* 189296 DIAPHRAGM; backup; 202* 112358 O-Ring; PTFE Santoprene® 201* 189288 SEAT; 316 SST 402* 112181 PACKING;...

  • Page 49: Dimensional Drawing - 2150

    Dimensional Drawing - 2150 Dimensional Drawing - 2150 18.9 in . 2-1/2 in O u tlet San itary Flan ge (480 m m ) 10.2 in . (259 m m ) Air In let 1/2 n pt(f) 27.3 in . (693 m m ) 22.3 in .

  • Page 50: Technical Data - 2150

    Technical Data - 2150 Technical Data - 2150 Maximum fluid working pressure ....120 psi (0.8 MPa, 8 bar) Air pressure operating range ..... . 20-120 psi (0.14-0.8 MPa, 1.4-8 bar) Maximum air consumption .

  • Page 51: Performance Chart - 2150

    Performance Chart - 2150 Performance Chart - 2150 Example of Finding Pump Air Consumption and Air Pressure at a Specific Fluid Delivery and Discharge Head: To supply 60 gpm (227 liters) fluid flow (horizontal scale) at 40 psi (0.28 MPa, 2.8 bar) discharge head pressure (vertical scale) requires approximately 60 scfm (1.68 m /min) air consumption at 70 psi (0.49 MPa, 4.9 bar) inlet air pressure.

This manual is also suitable for:

Husky 1040 fdaHusky 1040 fda remote operatedHusky 1040 fda plusHusky 1040 fda plus remote operatedHusky 1590 fdaHusky 1590 fda remote operated ... Show all

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