Graco Series C Instructions Manual
Graco Series C Instructions Manual

Graco Series C Instructions Manual

Air-operated dual inlet diaphragm

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Instructions-Parts List
ACETAL®
Husky™ 515 Air-Operated Dual Inlet
Diaphragm Pump
Used to evacuate and transfer fluids. For professional use only.
100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure
Part No. 243669, Series C
Important Safety Instructions
Read all warnings and instructions in the manual.
Save these instructions.
Patents Pending
II 2 GD
Ex h IIC 66°...135°C Gb
Ex h IIIC T135°C Db
ATEX T-code rating is dependent on the temperature
of the fluid being pumped. Fluid temperature is limited
by the materials of the pump interior wetted parts. See
Technical Data for the maximum fluid operating
temperature for your specific pump model.
GracoHusky.ir
GracoHusky.ir
309204L
TI0476
EN

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Summary of Contents for Graco Series C

  • Page 1 Used to evacuate and transfer fluids. For professional use only. 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure Part No. 243669, Series C Important Safety Instructions Read all warnings and instructions in the manual.
  • Page 2: Table Of Contents

    Graco Standard Warranty ..... . 26 instructions. Graco Information ......26 WARNING EQUIPMENT MISUSE HAZARD •...
  • Page 3 WARNING TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed. • Know the specific hazards of the fluid you are using. • Do not lift a pump under pressure. If dropped, the fluid section may rupture. Always follow the Pressure Relief Procedure on page 10 before lifting the pump.
  • Page 4: Installation

    • The Typical Installations in Fig. 2 are only guides for selecting and installing system components. Safe Operating Temperatures Contact your Graco distributor for assistance in Minimum: 40°F (4°C) planning a system to suit your needs. Maximum: 180° F (82°C) •...
  • Page 5 Installation Air Line 2. Install an electrically conductive, flexible air hose (C) between the accessories and the 1/4 npt(f) pump air inlet. Use a minimum 1/4” (6.3 mm) ID air hose. WARNING Screw an air line quick disconnect coupler (D) onto the end of the air hose (C), and screw the mating A bleed-type master air valve (B) is required in your fitting into the pump air inlet snugly.
  • Page 6 Installation Fluid Pressure Relief Valve Air Exhaust Ventilation CAUTION Read Toxic Fluid Hazard on page 3. Some systems may require installation of a pressure relief valve at the pump outlet to prevent Read Fire and Explosion Hazard on page 3. overpressurization and rupture of the pump or hose. See Fig.
  • Page 7 Installation TYPICAL PUMP INSTALLATION A Pump B Bleed--type master air valve (required for pump) C Electrically conductive air supply line D Air line quick disconnect Air line filter G Pump air regulator H Fluid drain valve (required) K Electrically conductive fluid supply hose Fluid suction lines Y Ground wire (required;...
  • Page 8 Installation Grounding Ground all of this equipment: WARNING • Pump: The acetal pump has a grounding screw on the top manifold. Connect the non-clamp end of the FIRE AND EXPLOSION HAZARD ground wire to the grounding strip or grounding This pump must be grounded. Before screw, and connect the clamp end of the ground operating the pump, ground the system wire to a true earth ground.
  • Page 9 Installation Changing the Orientation of the Fluid Outlet Port Torque to 80 to 90 in-lb (9–10 N•m). See Torque Sequence, page 20. You can change the orientation of the fluid outlet port by repositioning the manifold. See Fig. 4. Relieve the pressure. See Pressure Relief Procedure on page 10.
  • Page 10: Operation

    Operation Pressure Relief Procedure Be sure the pump is properly grounded. WARNING Read Fire and Explosion Hazard on page 3. PRESSURIZED EQUIPMENT HAZARD The equipment stays pressurized until pressure is 4. Check all fittings to be sure they are tight. Use a manually relieved.
  • Page 11: Maintenance

    Maintenance Lubrication Tightening Threaded Connections The air valve is lubricated at the factory to operate Before each use, check all hoses for wear or damage and without additional lubrication. If you want to provide replace as necessary. Check to be sure all threaded additional lubrication, remove the hose from the pump connections are tight and leak-free.
  • Page 12: Troubleshooting

    Troubleshooting Read Pressure Relief Procedure on page 10, and relieve the pressure before you check or service the equipment. Check all possible problems and causes before disassembling the pump. PROBLEM CAUSE SOLUTION Pump will not cycle, or cycles Air valve is stuck or dirty. Use filtered air.
  • Page 13: Service

    Service Air Valve NOTE: Air Valve Repair Kit 241657 is available. Order repair kit separately. Parts included in the kit are marked with a dagger () in Fig. 5 and in the Parts Drawings and Lists. A tube of general purpose grease 111920 is supplied in the kit.
  • Page 14 Service Torque to 80 to 90 in-lb (9 to 10 N-m). See Torque Sequence, page 20. Fig. 6 TI0479 GracoHusky.ir GracoHusky.ir 309204...
  • Page 15 Service Diaphragms NOTE: Fluid Section Repair Kit D05277 is available. Order repair kit separately. Parts included in the kit are marked with a double dagger (‡) in Fig. 7 and in the Parts Drawings and Lists. General purpose grease 111920 and Adhesive 113500 are supplied in the kit.
  • Page 16 Service Included in Fluid Section Repair Kit D05277 Install with lips facing out of center housing (11). Torque to 35 to 45 in-lb (4.0 to 5.1 N-m). Apply grease. The words “AIR SIDE” on diaphragm must face toward diaphragm shaft (15). Flat side of air-side diaphragm plate must face toward diaphragm shaft (15).
  • Page 17 Notes ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ GracoHusky.ir GracoHusky.ir 309204...
  • Page 18: Parts

    Parts Included in Air Valve Repair Kit 241657 Included in Fluid Section Repair Kit grounding screw D05277 (acetal pump only) TI0481 GracoHusky.ir GracoHusky.ir 309204...
  • Page 19 Parts Ref. Ref. No. Part No. Description No. Part No. Description 1‡ 114866 PACKING, o-ring 187711 PLATE, diaphragm, fluid; acetal 2† 108808 PACKING, u-cup 114882 SCREW, torx 3 112933 MUFFLER 4t 162942 PACKING, o-ring 114850 NUT, hex, large flng 6 195025 PLATE, diaphragm, air side 187732 LABEL, warngin...
  • Page 20: Torque Sequence

    Torque Sequence Always follow torque sequence when instructed to torque fasteners. 1. Left/Right Fluid Covers 3. Outlet Manifold Torque bolts to 80–90 in–lb (9–10 N•m) Torque bolts to 80–90 in–lb (9–10 N•m) 1 1 1 1 TOP VIEW SIDE VIEW 2.
  • Page 21: Technical Data

    Technical Data Maximum fluid working pressure ..........100 psi (0.7 MPa, 7 bar) Air pressure operating range .
  • Page 22: Dimensions

    Dimensions FRONT VIEW 1/2 npt(f) Fluid Outlet 4.70 in. 5.01 in. (119 mm) (127 mm) 1/4 npt(f) Air Inlet 10.63 in. (270.0 mm) 9.94 in. (252.5 mm) 7.75 in. (196.9 mm) 8.56 in. (217.4 mm) 1.38 in. (35.1 mm) Distance between mounting holes: 7.87 in.
  • Page 23: Husky 515 Performance Charts

    Performance Charts Fluid Outlet Pressure Test Conditions: Pump tested in water with inlet submerged. (0.7; 7) Fluid Pressure Charts A at 100 psi (0.7 MPa, 7 bar) air pressure B at 70 psi (0.48 MPa, 4.8 bar) air pressure (0.55; 5.5) C at 40 psi (0.28 MPa, 2.8 bar) air pressure (0.41;...
  • Page 24 Performance Charts Air Consumption Test Conditions: Pump tested in water with inlet submerged. (0.84) Air Consumption Curves A at 100 psi (0.7 MPa, 7 bar) air pressure B at 70 psi (0.48 MPa, 4.8 bar) air pressure (0.70) C at 40 psi (0.28 MPa, 2.8 bar) air pressure (0.56) (0.42) (0.28)
  • Page 25 Notes ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ GracoHusky.ir GracoHusky.ir ___________________________________________________________________________________ 309204...
  • Page 26: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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