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Each kit includes an AT-FM-10K Module,
and two STB Touch Buttons
Kits
Including 2 STB Touch
Buttons & DUO-TOUCH SG
Safety Module
ATK-VP6
(30 642 90)
ATK-VP6Q5
(30 642 92)
ATK-VR81
(30 642 87)
ATK-VR81Q6 (30 642 89)
* 9 m cables are available by adding suffix "W/30" to the kit model number including any cabled sensor (e.g., ATK-VP6 W/30).
QD models require an accessory QD cable. See page 15.
European Version
DUO-TOUCH
With AT-FM-10K Safety Module and STB Self-Checking Optical Touch Buttons
DUO-TOUCH SG Safety Module:
• Diverse-redundant microcontrollers
• Monitors two Banner STB Self-Checking Optical Touch Buttons, or two mechanical
push buttons
• Two redundant, forced-guided (mechanically linked) output contacts rated at 6 A
• Two auxiliary solid-state outputs (NPN and PNP), plus auxiliary N.C. relay output
• Feedback input monitors external machine control elements
• 5 indicator LEDs for Power, Fault, Input 1, Input 2 and Output
• 24V ac/dc operation
• DIN-rail-mountable 22,5 mm-wide housing with removable terminal blocks
• 500 ms (max.) simultaneity requirement for touch button operation
STB Self-Checking Optical Touch Buttons:
• Diverse-redundant microcontroller-based photoelectric touch buttons
• Continuous internal self-checking operation
• Ergonomically designed to eliminate hand, wrist and arm stresses associated with
repeated operation; require no physical pressure to operate
• Immune to ambient light, EMI and RFI interference
• High excess gain cuts through heavy contamination
The Duo-Touch SG Two-Hand-Control Kit system is certified to:
• Type IIIC requirements of EN 574/ISO 13851 Safety of Machinery – Two-Hand-
Control devices
• Category 4 requirements of EN 954-1/ISO 13849-1 Safety of Machinery – Safety-
Related Parts of Control Systems – Part 1: General Principles of Design
DUO-TOUCH SG Two-Hand-Control Kit Models
Supply
DUO-TOUCH SG
Voltage
Safety Module
24V dc
AT-FM-10K
24V ac/dc
®
SG Two-Hand-Control Safety Kit
DUO-TOUCH SG Two-Hand-Control Kit Features
Components
STB Touch Buttons
Model Number
STBVP6
(30 641 79)
STBVP6Q5
(30 641 81)
STBVR81
(30 641 90)
STBVR81Q6 (30 641 92)
07/05
Cable/
Outputs
Connector*
4-wire 2 m integral cable
PNP
4-Pin Euro-style
5-wire 2 m integral cable
Relay
5-Pin Euro-style
EM001 rev A
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Table of Contents
Related Manuals for Banner DUO-TOUCH SG
Summary of Contents for Banner DUO-TOUCH SG
- Page 1 DUO-TOUCH SG Two-Hand-Control Kit Features DUO-TOUCH SG Safety Module: • Diverse-redundant microcontrollers • Monitors two Banner STB Self-Checking Optical Touch Buttons, or two mechanical push buttons • Two redundant, forced-guided (mechanically linked) output contacts rated at 6 A • Two auxiliary solid-state outputs (NPN and PNP), plus auxiliary N.C. relay output •...
- Page 2 Banner Engineering Corp. has attempted to provide com plete ap pli ca tion, in stal la tion, op er a tion, and maintenance in struc tions. In addition, we suggest that any questions regarding the use or installation of this two-hand-control safety system be directed to the factory ap pli ca tions de part ment at the telephone numbers or address shown on the back page of this manual.
- Page 3 ... Point-of-Operation Guarding When properly installed, the DUO-TOUCH SG Two-Hand-Control Safety Module pro vides pro tec tion only for the hands of the machine operator. It may be necessary to install additional point-of-operation safeguarding, such as safety light curtains and/or hard guards, to protect per son nel from haz ard ous ma chin ery.
-
Page 4: Appropriate Applications
SG – Two-Hand-Control Kits with STB Touch Buttons Appropriate Applications The DUO-TOUCH SG Two-Hand-Control Safety Module may be used as an initiation device for most pow ered ma chin ery, where ma chine cycling is controlled by a machine operator. - Page 5 The timing diagram in Figure 2 (page 4) il lus trates that an output signal from the DUO-TOUCH SG Safety Module occurs only if switch #1 (SW1) and switch #2 (SW2) are ac tu at ed within 0,5 seconds of each other. The total response time (from the time the devices are disengaged until the module’s output contacts open) is 0,035 seconds + 0,020 seconds = 55 milliseconds.
-
Page 6: Mechanical Installation
Mechanical Installation CAUTION ... Install Hand Controls to Prevent Installation of the DUO-TOUCH SG Safety Module Accidental Actuation The DUO-TOUCH Safety Module must be installed inside an enclosure. It is not designed for Total protection for the two-hand-control exposed wir ing. It is the user’s responsibility to house the Safety Module in an enclosure with system from “defeat”... -
Page 7: Minimum Safety Distance
OFF state. Hand controls must be mounted a safe The DUO-TOUCH SG Safety Kit (AT-FM-10K Safety Module interfaced with STB Touch distance from moving machine parts. It Buttons) has an output response time of 55 milliseconds. -
Page 8: Electrical Installation
In the case of part-revolution clutch machinery, each machine control element The outputs of the DUO-TOUCH SG Safety Module are rated at 250V ac/dc max i mum, must be ca pa ble of immediately stopping at 6 amps max i mum resistive load. Force-guided Safety relays may be installed between the dangerous machine motion, irrespec- the outputs of the Safety Module and the MPCEs to increase switching capacity. - Page 9 (MPCEs). NEVER install suppressors directly across the output contacts of the DUO-TOUCH SG Safety Module. It is possible for suppressors to fail as a short circuit. If installed directly across the output contacts of the DUO-TOUCH SG Safety Module, a short-circuited suppressor will create an unsafe condition which could result in serious in ju ry or death.
-
Page 10: Initial Checkout Procedure
Activate both hand controls si mul ta neous ly. Input 1 and Input 2 indicator LEDs should remain OFF. If the DUO-TOUCH SG Safety Module passes all of these tests, reconnect the output wires at terminals 13/14 and 23/24 and the monitor contact feedback loop at terminals Y1 and Y2. - Page 11 Return them to the factory for warranty repair or replacement. If it ever becomes necessary to return a DUO-TOUCH SG Safety Module or STB Touch Button to the factory, please do the following: 1) Contact the Banner Factory Application Engineering Group at the address or at the numbers listed at the bottom of the back page.
- Page 12 AT-FM-10K output response time: 35 milliseconds Output Response Time DUO-TOUCH SG Kit (AT-FM-10K interfaced with STB buttons) output response time: 55 milliseconds Input Requirements Outputs from two-hand-controls must each be capable of switching 10 to 50 mA at 18 to 30V dc.
- Page 13 Application Note effectively filters longer wavelength ultraviolet light and provides excellent protection from sunlight. Avoid contact with strong alkalis. Clean periodically using mild soap solution and a soft cloth. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 page...
- Page 14 Fault 84 mm In 1 In 2 Machine Safety Output AT-FM-10K Figure 6. DUO-TOUCH SG Safety Module dimensions Figure 7. Removing a terminal block Integral cable Euro-style Quick-disconnect 59,9 mm 43,2 mm 27,9 mm 35 mm OUTPUT...
- Page 15 OTC-1-GN (38 809 00) green field cover polypropylene resin OTC-1-RD (30 309 77) red field cover polypropylene resin OTC-1-YW (30 309 78) yellow field cover polypropylene resin Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 page...
- Page 16 This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.