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Summary of Contents for Pilz PNOZ m ES RS232
- Page 1 PNOZ m ES RS232 Configurable Control System PNOZmulti Operating Manual1002701EN02...
- Page 2 Preface This document is a translation of the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received. Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks of Pilz GmbH & Co. KG in some countries. SD means Secure Digital...
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Page 3: Table Of Contents
Content Section 1 Introduction Validity of documentation 1.1.1 Retaining the documentation Overview of documentation Definition of symbols Section 2 Overview Unit structure 2.1.1 Scope of delivery 2.1.2 Unit features Front view 2.2.1 Section 3 Safety Intended use 3.1.1 System requirements Safety regulations 3.2.1 Use of qualified personnel 3.2.2 Warranty and liability 3.2.3 Disposal 3.2.4 For your safety Section 4 Function description Unit properties 4.1.1 Block diagram Section 5 Installation General installation guidelines 5.1.1 Dimensions Connecting the base unit and expansion modules Section 6... -
Page 4: Operating Manual Pnoz M Es Rs232
Introduction Introduction Validity of documentation This documentation is valid for the product PNOZ m ES RS232. It is valid until new docu mentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. 1.1.1 Retaining the documentation This documentation is intended for instruction and should be retained for future reference. Overview of documentation 1 Introduction The introduction is designed to familiarise you with the contents, structure and specific or der of this manual. 2 Overview This chapter provides information on the product's most important features. 3 Safety This chapter must be read as it contains important information on safety and intended use. 4 Function Description This chapter describes the product's mode of operation. 5 Installation This chapter explains how to install the product. 6 Commissioning This chapter describes the product's commissioning and wiring. 7 Operation This chapter describes how to operate the product and gives tips in the case of a fault. 8 Technical Details This chapter contains the technical details. 9 Supplementary Data This chapter contains additional technical details such as diagrams and tables. 10 Order Reference This chapter contains the product's order references and accessories. Operating Manual PNOZ m ES RS232 1002701EN02... -
Page 5: Definition Of Symbols
Introduction Definition of symbols Information that is particularly important is identified as follows: DANGER! This warning must be heeded! It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken. WARNING! This warning must be heeded! It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken. CAUTION! This refers to a hazard that can lead to a less serious or minor injury plus material damage, and also provides information on preventive measures that can be taken. NOTICE This describes a situation in which the product or devices could be dam aged and also provides information on preventive measures that can be taken. It also highlights areas within the text that are of particular import ance. INFORMATION This gives advice on applications and provides information on special fea tures. Operating Manual PNOZ m ES RS232 1002701EN02... -
Page 6: Overview
Overview Overview Unit structure 2.1.1 Scope of delivery Expansion modulePNOZ m ES RS232 Jumper 779 260 2.1.2 Unit features Using the product PNOZ m ES RS232: Communication module for connection to a base unit from the configurable control system PNOZmulti 2. The product has the following features: Can be configured in the PNOZmulti Configurator 1 serial interface RS232 Status indicator for supply voltage Max. 1 communication module can be connected to the left of the base unit PNOZmulti Plugin connection terminals (either cage clamp terminals or screw terminals) Front view Power Operating Manual PNOZ m ES RS232 1002701EN02... -
Page 7: Key
Overview 2.2.1 Key: X2: Serial interface RS 232 LED: – Power Operating Manual PNOZ m ES RS232 1002701EN02... -
Page 8: Safety
Safety Safety Intended use The expansion module PNOZ m ES RS232 is used for communication of the configurable safety relay PNOZmulti 2 via a serial interface RS232. The expansion module may only be connected to a base unit from the configurable control system PNOZmulti 2 (please refer to the document "PNOZmulti System Expansion" for de tails of the base units that can be connected). The configurable control system PNOZmulti 2 is used for the safetyrelated interruption of safety circuits and is designed for use in: ESTOP equipment Safety circuits in accordance with VDE 0113 Part 1 and EN 602041 The expansion module may not be used for safetyrelated functions. Intended use includes making the electrical installation EMCcompliant. The product is de signed for use in an industrial environment. It is not suitable for use in a domestic environ ment, as this can lead to interference. The following is deemed improper use in particular: Any component, technical or electrical modification to the product Use of the product outside the areas described in this manual Use of the product outside the technical details (see chapter entitled “Technical De tails”) 3.1.1 System requirements Please refer to the "Product Modifications" document in the "Version overview" section for details of which versions of the base unit and PNOZmulti Configurator can be used for this product. Safety regulations 3.2.1 Use of qualified personnel The products may only be assembled, installed, programmed, commissioned, operated, maintained and decommissioned by competent persons. A competent person is someone who, because of their training, experience and current pro fessional activity, has the specialist knowledge required to test, assess and operate the work equipment, devices, systems, plant and machinery in accordance with the general standards and guidelines for safety technology. It is the company’s responsibility only to employ personnel who: Are familiar with the basic regulations concerning health and safety / accident preven tion Have read and understood the information provided in this description under "Safety" And have a good knowledge of the generic and specialist standards applicable to the specific application. -
Page 9: Warranty And Liability
Safety 3.2.2 Warranty and liability All claims to warranty and liability will be rendered invalid if The product was used contrary to the purpose for which it is intended Damage can be attributed to not having followed the guidelines in the manual Operating personnel are not suitably qualified Any type of modification has been made (e.g. exchanging components on the PCB boards, soldering work etc.). 3.2.3 Disposal In safetyrelated applications, please comply with the mission time t in the safetyre lated characteristic data. When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). 3.2.4 For your safety The unit meets all necessary conditions for safe operation. However, you should always en sure that the following safety requirements are met: This operating manual only describes the basic functions of the unit. Information on the advanced functions can be found in the online help for the PNOZmulti Configurator and in the PNOZmulti technical catalogue. Only use these functions after you have read and understood the documentation. All necessary documentation can be found on the PNOZmulti Configurator CD. Do not open the housing or make any unauthorised modifications. Please make sure you shut down the supply voltage when performing maintenance work (e.g. exchanging contactors). Operating Manual PNOZ m ES RS232 1002701EN02... -
Page 10: Function Description
Function description Function description Unit properties The product PNOZ m ES RS232 has a serial interface RS232 interface to Download the project Read the diagnostic data Set virtual inputs for standard functions Read virtual outputs for standard functions. Information on diagnostics can be found in the document "Communication Interfaces". 4.1.1 Block diagram Operating Manual PNOZ m ES RS232 1002701EN02... -
Page 11: Installation
Installation Installation General installation guidelines The unit should be installed in a single mounting area with a protection type of at least IP54. Fit the safety system to a horizontal mounting rail. The venting slots must face upwards and downwards. Other mounting positions could destroy the safety system. Use the locking slide on the rear of the unit to attach it to a mounting rail. In environments exposed to heavy vibration, the unit should be secured using a fixing element (e.g. retaining bracket or end angle). Open the locking slide before lifting the unit from the mounting rail. To comply with EMC requirements, the mounting rail must have a low impedance con nection to the control cabinet housing. The ambient temperature of the PNOZmulti units in the control cabinet must not exceed the figure stated in the technical details, otherwise air conditioning will be required. CAUTION! Damage due to electrostatic discharge! Electrostatic discharge can damage components. Ensure against discharge before touching the product, e.g. by touching an earthed, conductive sur face or by wearing an earthed armband. 5.1.1 Dimensions 100 (3,94") 22,5 (0.88") Operating Manual PNOZ m ES RS232 1002701EN02... -
Page 12: Connecting The Base Unit And Expansion Modules
Installation Connecting the base unit and expansion modules You can install a maximum of 1 PNOZ m ES RS232 to the left of the base unit. Connect the base unit and the expansion module as described in the operating instructions for the base units. Install the expansion module in the position in which it is configured in the PNOZmulti Configurator. Connect the base unit and expansion modules using the yellow/black jumper. Connect the black/yellow terminator to the expansion module. Operating Manual PNOZ m ES RS232 1002701EN02... -
Page 13: Commissioning
Commissioning Commissioning Wiring 6.1.1 General wiring guidelines The wiring is defined in the circuit diagram of the PNOZmulti Configurator. Please note: Information given in the "Technical details" must be followed. Use copper wire that can withstand 75°C. 6.1.2 Interface configuration Serial interface RS232 Standard TxD (Transmit) RxD (Receive) GND (Ground) TxD RxD Preparing for operation The serial interface RS 232 is activated and detected depending on the USB interface on the base unit: USB interface on the base unit not connected In this case, the serial interface RS 232 will be detected and activated by the base unit as soon as the communication module has been connected to the base unit. USB interface on the base unit connected If the USB interface on the base unit is already connected, the "External" interface will first need to be selected on the base unit display to enable the serial interface RS 232 on the base unit to be detected and activated (see operating manual for the base unit for details of the setting). 6.2.1 Download modified project to the PNOZmulti safety system As soon as an additional expansion module has been connected to the system, the project must be amended using the PNOZmulti Configurator. Proceed as described in the operat ing instructions for the base unit. NOTICE For the commissioning and after every program change, you must check whether the safety devices are functioning correctly. Operating Manual PNOZ m ES RS232 1002701EN02... -
Page 14: Operation
Operation Operation Messages When the supply voltage is switched on, the PNOZmulti safety system copies the configur ation from the chip card. The LEDs "POWER","DIAG", "FAULT", "IFAULT" and "OFAULT" light up on the base unit. The safety system PNOZmulti is ready for operation when the "POWER" and "RUN" LEDs on the base unit and the "POWER" LED on the PNOZ m ES RS232 are lit continuously. 7.1.1 Display elements for device diagnostics Legend: LED on LED flashes LED off LED status Meaning Power No supply voltage Green Supply voltage is present Operating Manual PNOZ m ES RS232 1002701EN02... -
Page 15: Technical Details
Technical details Technical details General 772131 Approvals CCC, CE, GOST, cULus Listed Application area Standard Electrical data 772131 Supply voltage Internal Via base unit Current consumption 9 mA Power consumption 0,3 W Status indicator Fieldbus interface 772131 Galvanic isolation Serial interface 772131 Number of RS232 interfaces Environmental data 772131 Ambient temperature In accordance with the standard EN 60068214 Temperature range 0 60 °C Forced convection in control cabinet off 55 °C Storage temperature In accordance with the standard EN 6006821/2 Temperature range 25 70 °C Climatic suitability In accordance with the standard EN 60068230, EN 60068278 Condensation during operation Not permitted... - Page 16 Technical details Mechanical data 772131 Mounting position Horizontal on top hat rail DIN rail Top hat rail 35 x 7,5 EN 50022 Recess width 27 mm Max. cable length Max. cable length per input 22,0 m Material Bottom Front Conductor cross section with screw terminals 1 core flexible 0,25 2,50 mm², 24 12 AWG 2 core with the same cross section, flexible without crimp connectors or with TWIN crimp connectors 0,20 1,50 mm², 24 16 AWG Rigid singlecore, flexible multicore or multicore with crimp connector 0,5 1,5 mm² Torque setting with screw terminals 0,50 Nm Connection type Springloaded terminal, screw terminal Mounting type plug in Conductor cross section with springloaded terminals: flexible with/without crimp connector 0,20 2,50 mm², 24 12 AWG Springloaded terminals: Terminal points per connec tion Stripping length 9 mm Dimensions Height 101,4 mm Width 22,5 mm...
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Page 17: Order Reference
Order reference Order reference Order reference Product type Features Order no. PNOZ m ES RS232 Expansion module 772 131 Order reference: Terminator, jumper Product type Features Order no. PNOZ mm0.xp connector Jumper yellow/black to connect the modules, 1 piece 779 260 left Order reference: Ac cessories Product type Features Order no. Spring terminals PNOZ Springloaded terminals, 1 pieces 783 538 mmc2p, mml1p 1 pc. Spring terminals PNOZ Springloaded terminals, 10 pieces 783 539 mmc2p,mml1p 10 pcs Screw terminals PNOZ Screw terminals, 1 piece 793 538 mmc2p, mml1p 1 pc. Screw terminals PNOZ Screw terminals, 10 pieces 793 539 mmc2p,mml1p 10 pcs. Operating Manual PNOZ m ES RS232 1002701EN02... - Page 18 +49 711 3409-444 represented by our subsidiaries support@pilz.com and sales partners. Please refer to our homepage for further details or contact our headquarters. Pilz GmbH & Co. KG Felix-Wankel-Straße 2 73760 Ostfildern, Germany Telephone: +49 711 3409-0 Telefax: +49 711 3409-133 E-Mail: pilz.gmbh@pilz.de...