Related Manuals for Omron G9SR Series
Summary of Contents for Omron G9SR Series
- Page 1 Cat. No. J12E-EN-03 G9SR-BC@-@ G9SR-AD@-@ ZX-T Series G9SR-EX@-@-@ G9SR Safety Relays OPERATION MANUAL...
- Page 2 No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.
- Page 3 Operation manual G9SR G9SR Safety Relays: G9SR-BC- G9SR-AD- G9SR-EX-T90- Operation Manual Revised October 2014...
-
Page 4: Table Of Contents
Operation manual G9SR TABLE OF CONTENTS Introduction Manual Configuration……………………………………………….….. vii Safety Precautions………………………………………………………. xi Precautions for Safe Use……………………………………………..xviii Regulations and Standards……………………………………………. xxii Glossary, Definitions, Abbreviations………………….……………… xxv PRODUCT FAMILY – GENERAL INFORMATION ..... 1 ..................... 1 NTENDED USE ..................... 1 AMILY VERVIEW 1.2.1 G9SR-BC ...................... - Page 5 Operation manual G9SR ....................19 NTRODUCTION G9SR-BC□-□ ............19 NTERNAL CONNECTIONS OF G9SR-BC□-□..........20 IP SWITCHES AND FUNCTIONS OF G9SR-BC□-□ ................21 S OF THE 6.4.1 POWER LED = POWER ................... 21 6.4.2 IN2 LED = Input 2 ................... 21 6.4.3 RESTART LED = Restart ..................
- Page 6 Operation manual G9SR 9.2.1 G9SR-AD wiring with dynamic testing with EDM ........... 44 9.2.2 G9SR-AD wiring with dynamic testing without EDM ........45 9.2.3 G9SR-AD wring without dynamic testing with EDM ........46 9.2.4 G9SR-AD wiring without dynamic testing without EDM ......... 47 COMBINING G9SR UNITS ............
-
Page 7: Manual Configuration
Information on the operation of G9SR Safety Relays is provided in this manual. There are no related manuals. Read and Understand this Manual Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments. - Page 8 ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
- Page 9 G9SR APPLICATION CONSIDERATIONS SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products.
- Page 10 Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
-
Page 11: Safety Precautions
Operation manual G9SR SAFETY PRECAUTIONS Definition of Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of a G9SR Safety Relay. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions. - Page 12 Operation manual G9SR In order to use the G9SR system safely, the precautions listed in this manual indicated by alert symbols and descriptions must be followed. Failure to follow all precautions and alerts may result in an unsafe use or operation. The design of a safety control function follows the requirements of: - the risk assessment acc.
- Page 13 Operation manual G9SR Important Safety warnings WARNING! Read and understand this section prior to installing a G9SR system. Whether a specific machine application and G9SR system installation complies with applicable directives and standards depends on the proper application, installation, maintenance and operation of the G9SR system. These items are the responsibility of the purchaser, installer and employer.
- Page 14 Operation manual G9SR WARNING This is the Operation Manual for the G9SR Safety Relays. Obey the following warnings during system construction to ensure that safety-related components are configured to enable the system functions to sufficiently operate. ● Risk Assessment The proper use of the safety devices described in this manual as they relate to installation conditions and mechanical performance and functions is a prerequisite for its use.
- Page 15 Operation manual G9SR WARNING ● Installation of Safety Devices The construction and installation of systems with safety-related components for equipment or facilities must be performed by technicians who have received suitable training. • Typical related international standards: EN ISO 12100-1, Safety of Machinery -- Basic Concepts and General Principles for Design EN 61508, Safety Standard for Safety Instrumented Systems (Functional Safety of Electrical/Electronic/ Programmable Electronic Safety-related Systems)
- Page 16 Serious injury may possibly occur due to loss of required safety functions. Wire the G9SR series Controller properly so that the 24VDC line does NOT touch the outputs accidentally or unintentionally. Do not try to disassemble, repair, or modify this product. Doing so may cause the safety functions to stop working properly.
- Page 17 Operation manual G9SR CAUTION Connect the AD201-□ and EX031-□ units to the same power supply. Do not remove a terminal block while the unit is powered ON. It may damage the unit. Do not remove the 0V connection while the unit is powered ON. It may damage the unit.
-
Page 18: Precautions For Safe Use
After unpacking and before installing the G9SR system please check the mechanical condition of the system carefully. Do not install a mechanically damaged product. Return this to your OMRON service for inspection or repair. Failure to do so may result in serious injury. - Page 19 Operation manual G9SR • External indicators (if applicable) must be installed where they are clearly visible to workers from all the operating positions. • Make sure that the G9SR system is securely mounted and its cables and connectors are properly connected. •...
- Page 20 Operation manual G9SR • Do not short-circuit the output line to the +24V line of the G9SR-BC□-□ because it will set the output to (always) ON. • Do not connect the 0V of the power supply to Protective Earth (PE). •...
- Page 21 Operation manual G9SR PRECAUTIONS FOR COMPLIANCE WITH UL STANDARDS AND CSA STANDARDS Use the following installation information instead of the general information in the instruction manual in order to use the product under certified conditions of UL and CSA when the product is installed in the USA or Canada. These conditions are required by NFPA 70 (National Electrical Code in the USA) and Part 1 of the Canadian Electrical Code in Canada and may vary from information given in the product manuals or safety precautions.
-
Page 22: Regulations And Standards
Operation manual G9SR REGULATIONS AND STANDARDS The G9SR Safety Relays conform to the requirements in compliance with the following standards: Certifying body Standards TÜV SUED • EN ISO 13849-1:2008 • EN 61508 parts 1-4:2010 • IEC/EN 62061/A1 2013 • IEC 61496-1/A1 2008 Type 4 Others •... - Page 23 EMC Directive (2004/108/EC) Concepts ● EMC Directive OMRON electrical devices are built into other components or equipment. OMRON therefore pursues compliance with the related EMC standards so that they can be more easily built into other devices or the equipment.* OMRON cannot confirm compliance in the customer's actual application;...
- Page 24 G9SR Safety Relay is used complies with the EC Directives. The customer must implement measures to ensure compliance with these standards. CE conformity declaration available at: http://industrial.omron.eu ● Machinery Directive The Machinery Directive requires ensuring the required safety for safety components used for machinery safety.
-
Page 25: Glossary, Definitions, Abbreviations
A Basic unit (BC) of the G9SR series. G9SR-AD□-□: An Advanced unit (AD) of the G9SR series. G9SR-EX□-T90-□: An Extension unit (EX) of the G9SR series. Input: Signal going into the unit. Input signals can come from e.g. safety sensors, E-stop switches or SLCs. - Page 26 Operation manual G9SR PFHd: Probability Failures per Hour that are Dangerous Performance Level as defined in ISO 13849-1 RESTART: A sequence of the total system to come from a non-powered situation to an operational situation. In an operational situation OSSDs can be activated (ON) when a valid input signal is received. Safe State: A forced OFF state, the OSSDs are OFF.
-
Page 27: Product Family - General Information
Operation manual G9SR Product family – General information Intended use The G9SR units are intended for the functions listed in the table below: G9SR-BC G9SR-AD G9SR-EX E-Stop function Door monitoring (safety limit switches) Door monitoring (key operated switches) Door monitoring (non-contact switches) ESPE monitoring Additional safety outputs Note on the G9SR-EX unit:... -
Page 28: G9Sr-Ad
Operation manual G9SR 1.2.2 G9SR-AD The G9SR-AD has a double channel safety input that can be used in E-Stop, door monitoring applications or applications with opto-electronic safety sensors. The G9SR-AD has safety relay outputs for Max. 4A AC1 @ 250V * Max. -
Page 29: Mechanical Dimensions
Operation manual G9SR Mechanical dimensions Unit G9SR-BC□-□ G9SR-AD□-□ G9SR-EX□-□-□ Height 114,5 mm 114,5 mm 114,5 mm Thickness 17,6 mm 22,5 mm 22,5 mm Width without 99,0 mm 99,0 mm 99,0 mm terminal blocks Width with spring 117,0 mm 117,0 mm 117,0 mm type terminal blocks Width with... -
Page 30: Installation And Configuration
Operation manual G9SR Installation and configuration To install G9SR units: Step 1: Installation environment Disconnect all electrical power sources before installing and connecting a G9SR unit. Ensure the environment is with the specifications as mentioned in Chapter 4 Technical specifications on page 10. See also: §... -
Page 31: Step 3: Electrical Installation
Operation manual G9SR Step 3: Electrical installation The electrical installation should be carried out by qualified personnel only. Electrical installation requirements and configurations are the outcome of the machinery risk assessment. Remove the power from your system before installing a G9SR WARNING unit. -
Page 32: G9Sr-Bc□-□ Solid State Output
Operation manual G9SR 2.3.4 G9SR-BC□-□ solid state output ! In accordance with EN-61131-2 G9SR-BC□-□ outputs are not Caution compatible with type 1 inputs. ! In accordance with EN-61131-2 G9SR-BC□-□ outputs are Caution compatible with type 2 and type 3 outputs with an external load <... -
Page 33: Test
Operation manual G9SR Test Perform the tests always: • after installation • after every system maintenance action after a change in settings (dip switches or rotary switches) • • periodically according to the local requirements (local standards and/or safety rules) WARNING! Incorrect testing can cause potentially hazardous situations which, if not avoided, could result in death or serious injury. -
Page 34: Test The Off Behaviour
Operation manual G9SR Test the OFF behaviour Page 8 of 79... -
Page 35: Test The On Behaviour
Operation manual G9SR Test the ON behaviour Page 9 of 79... -
Page 36: Technical Specifications
Operation manual G9SR Technical specifications General specifications Item Value Mounting DIN rail Housing Material & Connectors Plastic (grey) Dimensions, see page 3 Connectors Removable cage clamp terminals Operating temperature range -10°C to + 55°C Storage temperature range -25°C to + 70°C Humidity 0 to 95% RH. - Page 37 Operation manual G9SR Item Value Output relay circuit protection No internal protection External fuse (5A) required. Relay life time Electrical @ maximum allowed load: 100.000 cycles. Mechanical : 10.000.000 cycles. Unit power supply circuit External fuses: G9SR-AD□-□ = 1A F, protection G9SR-EX□-T90-□...
-
Page 38: Derating Curve Of Relay Contact Current
Operation manual G9SR Item Value Double insulation acc. EN 60950 Power supply requirement Derating curve of relay contact current The temperature of the modules is influenced by Load Current [A] and the distance [25 mm] between units. Use the derating curve to determine the maximum allowed relay contact current for the actual operating temperature of the unit. -
Page 39: Test Pattern For Ossd Testing
Operation manual G9SR Test pattern for OSSD Testing OSSD1 OSSD2 Tres Ta < 250us Tb < 350us Ta = OSSD1 test pulse1 with a duration of <250 micro second Tb = OSSD1 test pulse2 with a duration of <350 micro second Tres = Cycle time of the complete G9SR unit Test pattern for Dynamic Input testing Test pattern with an input channel test pulse of 1 ms. -
Page 40: Restart Modes
Operation manual G9SR Restart modes There are two possible restart modes: • Manual Restart See § 5.1 on page 14 • Automatic Restart See § 5.3 on page 17 Manual Restart If Manual restart is selected and there is an intervention then the system will not restart automatically. -
Page 41: Wiring Examples Manual Restart
Operation manual G9SR Manual Restart Diagram Restart Output G9SR-BC/AD Output G9SR-EX TResMin T TOn = On-delay time set on the G9SR-EX TOff = OFF-delay time set on the G9SR-EX TResMin = Minimum Restart input pulse 300ms WARNING! Make sure that the source of the restart signal is complementing the requirements for the safety control system. -
Page 42: Manual Restart With Dynamic Input Testing
Operation manual G9SR 5.2.1 Manual Restart with dynamic input testing +24V Fuse 5A F Function setting: DIP Switch 1 OFF = Manual Restart DIP Switch 2 ON = Dynamic input testing Enabled Safety Safety Description: Restart Power Input 1 Input 2 E-Stop pushbutton connected to T12 and T22 supply Restart pushbutton connected to T31... -
Page 43: Automatic Restart
Operation manual G9SR Automatic Restart If automatic restart is selected, the safety outputs will be activated as soon as the safety inputs are active and the ON-delay has expired. Automatic Restart Diagram Restart Not used Output G9SR-BC/AD Output G9SR-EX tOff tOn: ON-delay time set on the G9SR-EX tOff: OFF-delay time set on the G9SR-EX WARNING! -
Page 44: Automatic Restart With Dynamic Input Testing
Operation manual G9SR 5.4.1 Automatic Restart with dynamic input testing +24V Fuse 5A F Function setting: DIP Switch 1 ON = Automatic Restart DIP Switch 2 ON = Dynamic input testing Enabled Safety Safety Description: Restart Power Input 1 Input 2 E-Stop pushbutton connected to T12 and T22 supply Safety Output... -
Page 45: G9Sr Unit: G9Sr-Bc
Operation manual G9SR G9SR unit: G9SR-BC□-□ Introduction The G9SR-BC□-□ unit can handle one double-channel input device and 2 output signals. The outputs have to be DC loads with a maximum of 2A switching current each. This unit can be used stand-alone or as an additional Input unit for the G9SR-AD□-□. -
Page 46: Dip Switches And Functions Of G9Sr-Bc
Operation manual G9SR Dip switches and functions of G9SR-BC□-□ The DIP-Switches are used to configure the G9SR-BC unit for the application. There are two banks of DIP-switches in the G9SR-BC. Both DIP-switch banks have eight switches. To select a function, the switches on both DIP-switch banks have to be set identically. -
Page 47: Leds Of The G9Sr-Bc
Operation manual G9SR LEDs of the G9SR-BC□-□ LEDs show the unit status and indicate errors. An LED can be OFF shown as shown as FLASHING shown as Not applicable shown as 6.4.1 POWER LED = POWER Color: Green ON when power supply is correctly applied to the unit. OFF when no power is supplied IN1 LED = Input 1 Color: Yellow ON when T12 receives a valid input signal. -
Page 48: Edm Led = External Device Monitoring
Operation manual G9SR 6.4.4 EDM LED = External Device Monitoring Color: Yellow ON when EDM function is enabled. FLASH when any error on External Device Monitoring occurs. See also § 6.5.2Error situations - LEDs G9SR-BC□-□ on page 24 OFF EDM function is disabled. 6.4.5 ON LED = Outputs... -
Page 49: Led Examples G9Sr-Bc
Operation manual G9SR LED examples G9SR-BC□-□ 6.5.1 Normal operation - LEDs G9SR-BC□-□ LED signal Pattern Description T12 ON, T22 ON. EDM enabled. Output active. Waiting for restart. EDM disabled. Output not active. T12 OFF, T22 OFF. EDM enabled. Output not active. T12 ON, T22 ON. -
Page 50: Error Situations - Leds G9Sr-Bc
Operation manual G9SR 6.5.2 Error situations - LEDs G9SR-BC□-□ LED signal Pattern Description Error on EDM input Error during cyclic test. Error because other module is connected when G9SR-BC is configured with input loop. DIP switch settings incorrect. Error on solid state safety outputs (overload). -
Page 51: Terminal And Signal Names G9Sr-Bc
Operation manual G9SR Terminal and signal names G9SR-BC□-□ • T12 Input Channel 1 • 44 Output Auxiliary (Status) • A1 Power Supply • T31 Restart Input • T11 Test Signal 1 • A2 Power Supply GND • T32 EDM Input or Input Loop IN (depending on dip switches) •... -
Page 52: G9Sr Unit: G9Sr-Ad
Operation manual G9SR G9SR unit: G9SR-AD□-□ Introduction The G9SR-AD□-□ unit can handle one double-channel input device and 2 output signals. The outputs are switched with relays designed for 250V AC with switching currents: Max. 4A AC1* Max. 5A AC15 Max. 4A DC1* Max. -
Page 53: Dip Switches And Functions Of G9Sr-Ad
Operation manual G9SR Dip switches and functions of G9SR-AD□-□ The DIP-Switches are used to configure the G9SR-AD unit for the application. There are two banks of DIP-switches in the G9SR-AD. Both DIP-switch banks have eight switches. To select a function, the switches on both DIP-switch banks have to be set identically. -
Page 54: Leds Of The G9Sr-Ad
Operation manual G9SR LEDs of the G9SR-AD□-□ LEDs show the unit status and indicate errors. An LED can be OFF shown as shown as FLASHING shown as Not applicable shown as 7.4.1 POWER LED = Power Color: Green ON when power supply is correctly applied to the unit. OFF when no power is supplied. -
Page 55: Restart Led = Restart
Operation manual G9SR 7.4.4 RESTART LED = Restart Color: Yellow ON when Restart input activated. FLASH when any error occurs. Fast blinking & ERR fast blinking = Communication error of another unit Slow blinking & ERR slow blinking = Communication error of this unit See also §... -
Page 56: Led Examples G9Sr-Ad
Operation manual G9SR LED Examples G9SR-AD□-□ 7.5.1 Normal operation - LEDs G9SR-AD□-□ LED signal Pattern Description T12 ON, T22 ON. EDM disabled. Output active. T12 ON, T22 ON. EDM enabled. Output active. T12 ON, T22 ON. EDM disabled. Waiting for restart. T12 OFF, T22 OFF. -
Page 57: Error Situations - Leds G9Sr-Ad
Operation manual G9SR 7.5.2 Error situations - LEDs G9SR-AD□-□ LED signal Pattern Description Error on EDM input Error during cyclic test DIP switch settings incorrect. ERR and RES fast blinking (3 per sec.) = communication error of another unit ERR and RES slow blinking (1 per sec.) = communication error of this unit Page 31 of 79... -
Page 58: Terminal And Signal Names Of The G9Sr-Ad□-□ Unit
Operation manual G9SR Terminal and signal names of the G9SR-AD□-□ unit • 13 Relay Output 1.1 (NO) • 23 Relay Output 2.1 (NO) • T12 Input Channel 1 • 44 Output Auxiliary (Status) • A1 Power Supply • T31 Restart Input •... -
Page 59: G9Sr Unit: G9Sr-Ex□-T90
Operation manual G9SR G9SR unit: G9SR-EX□-T90-□ Introduction The G9SR-EX□-T90-□ unit can be connected to the G9SR- AD□-□ unit as an Output extension unit. The outputs are switched with relays designed for 250V AC with switching currents: Max. 4A AC1* Max. 5A AC15 Max. -
Page 60: Rotary Switch Functions Of G9Sr-Ex□-T90
Operation manual G9SR Rotary switch functions of G9SR-EX□-T90-□ The rotary switches are used to configure the G9SR-EX for the application. The OFF- and ON-delay time can be set independently. Do not change the setting of the switches during Caution operation of the G9SR-EX. In this case, the G9SR-EX will change the outputs to "OFF"... -
Page 61: Leds Of The G9Sr-Ex□-T90
Operation manual G9SR LEDs of the G9SR-EX□-T90-□ LEDs show the unit status and indicate errors. An LED can be OFF shown as shown as FLASHING shown as Not applicable shown as 8.4.1 POWER LED = Power Color: Green ON when power supply is correctly applied to the unit. OFF when no power is supplied. -
Page 62: On Led = Outputs
Operation manual G9SR 8.4.4 ON LED = Outputs Color: Green ON when the outputs are ON. OFF when the outputs are OFF. 8.4.5 OFF/ERR LED = Error Color: Red ON when OSSDs are OFF System startup internal testing failed FLASH when an error occurs. Fast blinking &... -
Page 63: Led Examples G9Sr-Ex□-T90
Operation manual G9SR LED Examples G9SR-EX□-T90-□ 8.5.1 Normal operation - LEDs G9SR-EX□-T90-□ LED signal Pattern Description Outputs active. Output loop active. Outputs active. Output loop active. EDM enabled. Ton or Toff expiring. Outputs not active. Output loop active. 8.5.2 Error situations - LEDs G9SR-EX□-T90-□ LED signal Pattern Description Error on EDM input... -
Page 64: Terminal And Signal Names Of The G9Sr-Ex□-T90
Operation manual G9SR Terminal and signal names of the G9SR-EX□-T90-□ • 13 Relay Output 1.1 (NO) • 23 Relay Output 2.1 (NO) • 33 Relay Output 3.1 (NO) • 44 Output Auxiliary (Status ) • A1 Power Supply • A2 Power Supply GND •... -
Page 65: Stand-Alone Operation Of A G9Sr Unit
Operation manual G9SR Stand-alone operation of a G9SR unit The G9SR-BC and G9SR-AD can operate stand alone. The G9SR-EX can only operate in combination with a G9SR-AD. The G9SR units are intended for the functions listed in the table below: G9SR-BC G9SR-AD G9SR-EX... -
Page 66: Wiring Examples Stand-Alone G9Sr-Bc
Operation manual G9SR Wiring examples stand-alone G9SR-BC 9.1.1 G9SR-BC wiring with dynamic testing with EDM Function setting: DIP Switch 1 OFF = Manual Restart DIP Switch 2 ON = Dynamic input testing Enabled DIP Switch 3 ON = EDM Enabled Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31... -
Page 67: G9Sr-Bc Wiring Without Dynamic Testing With Edm
Operation manual G9SR 9.1.2 G9SR-BC wiring without dynamic testing with EDM Function setting: DIP Switch 1 OFF = Manual Restart DIP Switch 2 OFF = Dynamic input testing Disabled DIP Switch 3 ON = EDM Enabled Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32... -
Page 68: G9Sr-Bc Wring With Dynamic Testing Without Edm
Operation manual G9SR 9.1.3 G9SR-BC wring with dynamic testing without EDM Function setting: DIP Switch 1 OFF = Manual Restart DIP Switch 2 ON = Dynamic input testing Enabled DIP Switch 3 OFF = EDM Disabled Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Remarks:... -
Page 69: G9Sr-Bc Wiring Without Dynamic Testing Without Edm
Operation manual G9SR 9.1.4 G9SR-BC wiring without dynamic testing without EDM Function setting: DIP Switch 1 OFF = Manual Restart DIP Switch 2 OFF = Dynamic input testing Disabled DIP Switch 3 OFF = EDM Disabled Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Remarks:... -
Page 70: Stand-Alone G9Sr-Ad
Operation manual G9SR Stand-alone G9SR-AD 9.2.1 G9SR-AD wiring with dynamic testing with EDM Function setting: DIP Switch 1 OFF = Manual Restart DIP Switch 2 ON = Dynamic input testing Enabled DIP Switch 3 ON = EDM Enabled Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32... -
Page 71: G9Sr-Ad Wiring With Dynamic Testing Without Edm
Operation manual G9SR 9.2.2 G9SR-AD wiring with dynamic testing without EDM Function setting: DIP Switch 1 OFF = Manual Restart DIP Switch 2 ON = Dynamic input testing Enabled DIP Switch 3 OFF = EDM Disabled Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Remarks:... -
Page 72: G9Sr-Ad Wring Without Dynamic Testing With Edm
Operation manual G9SR 9.2.3 G9SR-AD wring without dynamic testing with EDM Function setting: DIP Switch 1 OFF = Manual Restart DIP Switch 2 OFF = Dynamic input testing Disabled DIP Switch 3 ON = EDM Enabled Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32... -
Page 73: G9Sr-Ad Wiring Without Dynamic Testing Without Edm
Operation manual G9SR 9.2.4 G9SR-AD wiring without dynamic testing without EDM Function setting: DIP Switch 1 OFF = Manual Restart DIP Switch 2 OFF = Dynamic input testing Disabled DIP Switch 3 OFF = EDM Disabled Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Remarks:... -
Page 74: 10 Combining G9Sr Units
Operation manual G9SR 10 Combining G9SR units The G9SR-AD□-□ unit can be combined with G9SR-BC□-□ and G9SR-EX□-T90-□ units. Combinations possible are: 1) Extending a G9SR-AD with up to two G9SR-BC to create an input loop. See also § 10.1 Input loop on page 49 2) Extending a G9SR-AD with up to three G9SR-EX to create an output loop. -
Page 75: Input Loop
Operation manual G9SR 10.1 Input loop An input loop increases the number of safety inputs. • G9SR-AD□-□ units use terminals T43 and T44 for the Input loop. • G9SR-BC□-□ units use terminals T32 (EDM input) and 14. Connect the units according to following wiring schematic. Maximum cable length for each wire of the Input loop is 20 Caution meters. -
Page 76: Output Loop
Operation manual G9SR 10.2 Output loop An output loop increases the number of safety outputs available. • G9SR-AD□-□ units use terminals T41 and T42 for the Output loop. • G9SR-EX□-□ units use terminals T41 and T42 for the Output loop. Connect 1, 2 or 3 G9SR-EX□-T90-□... -
Page 77: Input Loop And Output Loop
Operation manual G9SR 10.3 Input loop and Output loop The maximum allowable system configuration is a G9SR-AD unit extended with a maximum of two G9SR-BC units as additional safety inputs and three G9SR-EX units as additional safety outputs. Figure 13 - Maximum configuration This configuration shows: * three safety inputs - two on the G9SR-BCs... -
Page 78: 11 Appendix A: Wiring Examples
Operation manual G9SR 11 Appendix A: Wiring examples 11.1 Wiring examples G9SR-BC□-□ unit 11.1.1 G9SR-BC□-□ in E-stop application up to PLe Settings G9SR-BC: • Manual Restart • Dynamic input testing Enabled • EDM Enabled • Aux inverted Dip switch settings: Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31... - Page 79 Operation manual G9SR +24V Fuse 5A F Safety Safety Restart Power Input 1 Input 2 supply Safety Output Auxiliary Output circuit Control Control Figure 14 - G9SR-BC□-□ in E-stop application up to PLe Note: Ensure the dip switch settings of your G9SR-BC are according to the requirements of your application.
-
Page 80: G9Sr-Bc□-□ In E-Stop Application Up To Pld
Operation manual G9SR 11.1.2 G9SR-BC□-□ in E-Stop application up to PLd Settings G9SR-BC: • Manual Restart enabled • EDM enabled • Dynamic Input Test disabled • Aux inverted Dip switch settings: Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32 Remarks:... - Page 81 Operation manual G9SR +24V Fuse 5A F Safety Safety Restart Power Input 1 Input 2 supply Safety Output Auxiliary Output circuit Control Control Figure 15 - G9SR-BC□-□ in E-Stop application up to PLd Note: Ensure the dip switch settings of your G9SR-BC are according to the requirements of your application.
-
Page 82: G9Sr-Bc□-□ For Door Interlocking Up To Ple With F3S-Tgr-N__C
Operation manual G9SR 11.1.3 G9SR-BC□-□ for door interlocking up to PLe with F3S-TGR-N__C Settings G9SR-BC: • Manual Restart enabled • EDM enabled • Dynamic Input Test enabled • Aux inverted Dip switch settings: Description: Non-contact switch connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32... - Page 83 Operation manual G9SR Fuse +24V 5A F black yellow green white blue Safety Safety Restart Power Input 1 Input 2 supply Safety Output Auxiliary Output circuit Control Control Figure 16 - G9SR-BC□-□ for door interlocking up to PLe with F3S-TGR-N__C Note: Ensure the dip switch settings of your G9SR-BC are according to the requirements of your application.
-
Page 84: G9Sr-Bc□-□ For Door Interlocking Up To Pld With F3S-Tgr-N__C
Operation manual G9SR 11.1.4 G9SR-BC□-□ for door interlocking up to PLd with F3S-TGR-N__C Settings G9SR-BC: • Manual Restart enabled • EDM enabled • Dynamic Input Test disabled • Aux inverted Dip switch settings: Description: Non-contact switch connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32... - Page 85 Operation manual G9SR Fuse +24V 5A F black yellow green white blue Safety Safety Restart Power Input 1 Input 2 supply Safety Output Auxiliary Output circuit Control Control Figure 17 - G9SR-BC□-□ for door interlocking up to PLd with F3S-TGR-N__C Note: Ensure the dip switch settings of your G9SR-BC are according to the requirements of your application.
-
Page 86: G9Sr-Bc□-□ With Safety Sensors In Applications Up To Ple (F3S-Tgr-Cl)
Operation manual G9SR 11.1.5 G9SR-BC□-□ with Safety Sensors in applications up to PLe (F3S-TGR-CL) Settings G9SR-BC: • Manual Restart enabled • EDM enabled • Dynamic Input Test disabled • Aux inverted Dip switch settings: Description: Safety Sensor connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32... - Page 87 Operation manual G9SR Fuse +24V 5A F brown brown white pink gray blue blue Safety Safety Restart Power Input 1 Input 2 supply Safety Output Auxiliary Output circuit Control Control Figure 18 - G9SR-BC□-□ with Safety Sensors in applications up to PL=e (F3S-TGR- Note: Ensure the dip switch settings of your G9SR-BC are according to the requirements of your application.
-
Page 88: Wiring Examples G9Sr-Ad□-□ Unit
Operation manual G9SR 11.2 Wiring examples G9SR-AD□-□ unit 11.2.1 G9SR-AD□-□ in E-Stop application up to PLe Settings G9SR-AD: • Manual Restart enabled • EDM enabled • Dynamic Input Test enabled Dip switch settings: Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32... - Page 89 Operation manual G9SR +24V Fuse Fuse Fuse 1A F 5A F 5A F T11 T12 T21 T22 Safety Safety Restart Power Loop Input 1 Input 2 supply Safety Output Auxiliary Output circuit Loop Control Control Figure 19 - G9SR-AD□-□ in E-Stop application up to PLe Note: Ensure the dip switch settings of your G9SR-AD unit are according to the requirements of your application.
-
Page 90: G9Sr-Ad□-□ In E-Stop Application Up To Pld
Operation manual G9SR 11.2.2 G9SR-AD□-□ in E-Stop application up to PLd Settings G9SR-AD: • Manual Restart enabled • EDM enabled • Dynamic Input Test disabled Dip switch settings: Description: E-Stop pushbutton connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32 Remarks:... - Page 91 Operation manual G9SR +24V Fuse Fuse Fuse 1A F 5A F 5A F T11 T12 T21 T22 Safety Safety Restart Power Loop Input 1 Input 2 supply Safety Output Auxiliary Output circuit Loop Control Control Figure 20 - G9SR-AD□-□ in E-Stop application up to PLd Note: Ensure the dip switch settings of your G9SR-AD unit are according to the requirements of your application.
-
Page 92: G9Sr-Ad□-□ With Door Interlocking Up To Ple With F3S-Tgr-N__C
Operation manual G9SR 11.2.3 G9SR-AD□-□ with door interlocking up to PLe with F3S-TGR-N__C Settings G9SR-AD: • Manual Restart enabled • EDM enabled • Dynamic Input Test enabled Dip switch settings: Description: Non-contact switch connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32 Remarks:... - Page 93 Operation manual G9SR +24V Fuse 1A F Fuse Fuse 5A F 5A F black yellow green white blue T11 T12 T21 T22 Safety Safety Restart Power Loop Input 1 Input 2 supply Safety Output Auxiliary Output circuit Loop Control Control Figure 21 - G9SR-AD□-□...
-
Page 94: G9Sr-Ad□-□ With Door Interlocking Up To Pld With F3S-Tgr-N__C
Operation manual G9SR 11.2.4 G9SR-AD□-□ with door interlocking up to PLd with F3S-TGR-N__C Settings G9SR-AD: • Manual Restart enabled • EDM enabled • Dynamic Input Test disabled Dip switch settings: Description: Non contact switch connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32 Remarks:... - Page 95 Operation manual G9SR +24V Fuse 1A F Fuse Fuse 5A F 5A F black yellow green white blue T11 T12 T21 T22 Safety Safety Restart Power Loop Input 1 Input 2 supply Safety Output Auxiliary Output circuit Loop Control Control Figure 22 - G9SR-AD□-□...
-
Page 96: G9Sr-Ad□-□ With Safety Sensors In Applications Up To Ple
Operation manual G9SR 11.2.5 G9SR-AD□-□ with Safety Sensors in applications up to PLe Settings G9SR-AD: • Manual Restart enabled • EDM enabled • Dynamic Input Test disabled Dip switch settings: Description: Safety Sensor connected to T12 and T22 Restart pushbutton connected to T31 KM1 and KM2: Motor Contactors Feedback loop (EDM) connected to T32 Remarks:... - Page 97 Operation manual G9SR +24V brown Fuse brown 1A F white Fuse Fuse 5A F 5A F pink gray blue blue T11 T12 T21 T22 Safety Safety Restart Power Loop Input 1 Input 2 supply Safety Output Auxiliary Output circuit Loop Control Control Figure 23 - G9SR-AD□-□...
-
Page 98: Wiring Examples G9Sr-Ad□-□ Unit With Input Loop And Output Loop
Operation manual G9SR 11.3 Wiring examples G9SR-AD□-□ unit with input loop and output loop 11.3.1 Machine example Figure 24 – Machine example 11.3.2 Description of the safety related control functions in this application 1. When the E-Stop is pushed, the winder stops immediately and the door is locked for another 30s. -
Page 99: Solution - Block Diagram
Operation manual G9SR 11.3.3 Solution - block diagram The solution is using 2 G9SR-BC, 1 G9SR-AD and 1 G9SR-EX G9SR-BC1 G9SR-AD G9SR-EX G9SR-BC2 Input: Input: Input: Input: Monitoring of Monitoring of Monitoring of Output loop func- E-Stop pushbutton Door Switch Safety Light Curtain tion Output:... - Page 100 Operation manual G9SR G9SR-BC1 G9SR-BC2 G9SR-AD G9SR-EX Note: Ensure the dip switch settings of all G9SR-units are according to the requirements of your application. See also § 6.3 Dip switches and functions of G9SR-BC□-□ on page 20 § 7.3 Dip switches and functions of G9SR-AD□-□ on page 27 §...
- Page 101 Operation manual G9SR +24V Fuse 5A F Safety Safety Restart Power Input 1 Input 2 supply Safety Output Auxiliary Output circuit Control Control G9SR-BC1 Door Locking Fuse Switch 5A F Safety Safety Restart Power Input 1 Input 2 supply Safety Output Auxiliary Output circuit Control...
- Page 102 Operation manual G9SR My notes: Page 76 of 79...
-
Page 103: 12 Appendix B: Logging Of Test Results
Operation manual G9SR 12 Appendix B: Logging of test results MONTH: SYSTEM: Date Performed with good results. Technicians Remarks: (OFF Test / ON Test / Both) Signature: Page 77 of 79... - Page 104 Operation manual G9SR Logging of test results MONTH: SYSTEM: Date Performed with good results. Technicians Remarks: (OFF Test / ON Test / Both) Signature: Page 78 of 79...
- Page 105 Operation manual G9SR My notes: Page 79 of 79...
- Page 106 MANUFACTURER Omron Europe B.V. Zilverenberg 2 5234 GM 's-Hertogenbosch THE NETHERLANDS Tel: +31 (0) 73 6481811 Fax: +31 (0) 73 6444100 GENERAL AGENCY OMRON EUROPE B.V. Wegalaan 67-69 NL-2132 JD Hoofddorp THE NETHERLANDS Tel.: +31 (0) 23 5681300 Fax: +31 (0) 23 5681388 www.
Need help?
Do you have a question about the G9SR Series and is the answer not in the manual?
Questions and answers