Three Monthly - FULTON J Series Installation, Operation And Maintenance Manual

Dual fuel steam boiler, switchable burner, including optional fully modulating burner
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1. Ensure that the pipe from the safety valve outlet is not damaged and that it continues to a safe
blowdown point.
2. Pump Test (Refer to Section 4.2.1).
3. First Low Water Check (Refer to Section 4.2.2).
4. Second Low Water Check (Refer to Section 4.2.3).
5. Flame Sensor Test (Refer to Section 4.7).
4.11.3
MONTHLY (IN ADDITION)
Ensure the main electrical supply is isolated before starting work.
6. Visually inspect the internal water space (Refer to Section 4.6).
7. Visually inspect the hand holes in the boiler. If any leakage is evident, the gasket needs
replacing.
8. Visually inspect the flanged joint covering the rear inspection port in which the blowdown valve
is fitted, if any leakage is evident, the gasket needs replacing.
9. Clean the water level gauges (sight glasses).
If any leakage is evident, the gasket needs replacing.
10. Clean any water traps and strainers fitted in the feedwater line.
Check feedwater and boiler water quality against the values given in
Section 5.3 - Recommended Water Conditions.
11. Oil Burner: Remove, clean and adjust the oil nozzle and electrode assembly.
Note: Use only genuine Fulton replacement parts.
4.11.4
THREE MONTHLY (IN ADDITION)
12. Drain and isolate the boiler.
13. Remove the lower hand hole assemblies
and inspect the interior of the pressure
vessel for scale and sludge build up.
14. Remove the feedwater pipe from the
top of the boiler. Ensure the pipe is not
blocked, clean as required.
15. Gas Burner: Isolate the gas supply.
Disconnect the gas head from the
burner by unscrewing the union.
Remove the burner plate screws,
withdraw the burner assembly.
Clean the ignition electrodes and reset
WARNING
FIG. 31 FEEDWATER PIPE REMOVAL
J DUAL FUEL MANUAL 02 2014 ISSUE 9
4
Page 45

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