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Siemens SINAMICS G130 Operating Instructions Manual

Dv/dt filter plus voltage peak limiter
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SINAMICS G130
dV/dt filter plus Voltage Peak Limiter
Operating instructions · 03/2012
SINAMICS
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  • Page 1 SINAMICS G130 dV/dt filter plus Voltage Peak Limiter Operating instructions · 03/2012 SINAMICS...
  • Page 3 ___________________ dV/dt filter plus Voltage Peak Limiter Safety information ___________________ General ___________________ Mechanical installation SINAMICS ___________________ Electrical installation SINAMICS G130 ___________________ dV/dt filter plus Voltage Peak Maintenance and servicing Limiter ___________________ Technical specifications Operating Instructions Control version V4.5 03/2012 A5E00692302A...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Table Of Contents

    Table of contents Safety information............................5 Warnings ............................5 Safety and application instructions ....................6 Components that can be destroyed by electrostatic discharge (ESD) ..........7 General..............................9 Mechanical installation..........................17 Electrical installation ..........................23 Maintenance and servicing ........................29 Technical specifications........................... 31 dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 6 Table of contents dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 7: Safety Information

    Safety information Warnings WARNING Hazardous voltages are present when electrical equipment is in operation. Severe personal injury or substantial material damage may result if these warnings are not observed. Only qualified personnel are permitted to work on or around the equipment. This personnel must be thoroughly familiar with all the warnings and maintenance procedures described in these operating instructions.
  • Page 8: Safety And Application Instructions

    The operating manual and machine documentation are written in different languages as specified in the delivery contracts. Note We recommend engaging the support and services of your local Siemens service center for all planning, installation, commissioning and maintenance work. dV/dt filter plus Voltage Peak Limiter...
  • Page 9: Components That Can Be Destroyed By Electrostatic Discharge (Esd)

    Safety information 1.3 Components that can be destroyed by electrostatic discharge (ESD) Components that can be destroyed by electrostatic discharge (ESD) CAUTION The board contains components that can be destroyed by electrostatic discharge. These components can be easily destroyed if not handled properly. If you do have to use electronic boards, however, please observe the following: •...
  • Page 10 Safety information 1.3 Components that can be destroyed by electrostatic discharge (ESD) dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 11: General

    General Description The dV/dt filter plus voltage peak limiter comprises two components: the dV/dt reactor and the Voltage Peak Limiter, which cuts off the voltage peaks and returns the energy to the DC link. The dv/dt filters plus Voltage Peak Limiter must be used for motors for which the proof voltage of the insulation system is unknown or insufficient.
  • Page 12 General Assignment of dv/dt filter plus Voltage Peak Limiter and Power Module Table 2- 1 Assignment of dv/dt filter plus Voltage Peak Limiter and Power Module Power Module Type rating of the Power Module Matching dv/dt filter plus Voltage Peak Limiter Line voltage 380 –...
  • Page 13 The surface temperature of the dv/dt reactors may exceed 80 °C. WARNING When a dv/dt filter plus Voltage Peak Limiter is used with SINAMICS G130, the pulse frequency of the Power Module must not exceed 2.5 kHz/4 kHz. Setting a higher pulse frequency can lead to destruction of the dV/dt filter.
  • Page 14 General CAUTION Provisions for component cooling must be made at the installation site. Power loss data are given in the technical specifications. Note It is permissible to set pulse frequencies in the range between the rated pulse frequency and the relevant maximum pulse frequency when a dV/dt filter plus Voltage Peak Limiter is used. When so doing, take into account the "Current derating as a function of the pulse frequency;...
  • Page 15 General Table 2- 2 Max. pulse frequency when a dv/dt filter is used in units with a rated pulse frequency of 2 kHz Order number Power [kW] Output current for a Max. pulse frequency when a dv/dt filter is used 6SL3310-...
  • Page 16 General Components The order numbers of the individual components (dv/dt reactor and voltage peak limiter) are listed in the following table: Table 2- 4 dv/dt filter plus Voltage Peak Limiter, order numbers of the individual components dv/dt filter plus Voltage Peak Limiter dv/dt reactor Voltage Peak Limiter Line voltage 380 V –...
  • Page 17 General Limiting the rate of voltage rise and the voltage peaks by means of the motor reactor and dv/dt filter plus Voltage Peak Limiter IGBT converter switching frequencies result in high voltage gradients (dv/dt) at the converter output. If long motor cables are used, this leads to an additional current load on the converter due to capacitive charge/discharge currents.
  • Page 18 General dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 19: Mechanical Installation

    Mechanical installation When the dV/dt filter plus Voltage Peak Limiter is installed in a cabinet, it must be positioned near the Power Module. Dimension drawing Figure 3-1 Dimension drawing, dV/dt reactor dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 20 Mechanical installation Table 3- 1 Dimensions of dv/dt reactor, 380 V - 480 V 3 AC (all values in mm) 6SL3000- 2DE32-6CA0 2DE35-0CA0 2DE38-4CA0 2DE41-4DA0 10.5 x 14 14 x 18 14 x 18 14 x 18 152.5 152.5 hmax M10 (12 x 18) M10 (12 x 18) M12 (15 x 22)
  • Page 21 Mechanical installation Table 3- 3 Dimensions of dV/dt reactor, line voltage 500 V - 600 V 3 AC and 660 V - 690 V 3 AC, Part 2 (all values in mm) 6SL3000- 2DH34-1CA0 2DH35-8CA0 2DH38-1DA0 14 x 18 14 x 18 14 x 18 152.5 152.5...
  • Page 22 Mechanical installation Figure 3-2 Dimension drawing of the voltage peak limiter, type 1 Figure 3-3 Dimension drawing of the voltage peak limiter, type 2 dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 23 Mechanical installation Figure 3-4 Dimension drawing of the voltage peak limiter, type 3 dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 24 Mechanical installation dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 25: Electrical Installation

    Electrical installation Important safety precautions WARNING The devices are operated with high voltages. All connection procedures must be carried out when the cabinet is de-energized. All work on the device must be carried out by trained personnel only. Non-observance of these warning notices can result in death, severe personal injury or substantial property damage.
  • Page 26 Electrical installation Interface overview Figure 4-1 Interface overview, voltage peak limiter, type 1 Figure 4-2 Interface overview, voltage peak limiter, type 2 dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 27 Electrical installation Figure 4-3 Interface overview, voltage peak limiter, type 3 Connection When connecting the dV/dt reactor and Voltage Peak Limiter, you must take into account the following conditions to ensure that it functions correctly: ● Control cables must be routed separately from power cables. Power cables are the motor cable or the connecting cables from the DC link of the Power Module (terminals DCPS/DCNS) to the Voltage Peak Limiter.
  • Page 28 Electrical installation Connection overview 1 U 1 1 U 2 1 V 1 1 V 2 1 W 1 1 W 2 PE 1 PE 2 1 U 2 1 V 2 1 W 2 Figure 4-4 Connecting a dv/dt filter plus Voltage Peak Limiter for versions with one dv/dt reactor 1 U 1 1 U 2 1 U 1...
  • Page 29 Electrical installation Cable cross-sections Table 4- 1 Cable cross-sections for connections between the dv/dt filter plus Voltage Peak Limiter and Power Module dv/dt filter plus Voltage Peak Connection to the DC link Connection between dv/dt reactor and Limiter (DCPS/DCNS) Voltage Peak Limiter [mm²] (1U2, 1V2, 1W2) [mm²] Line voltage 380 V –...
  • Page 30 Electrical installation dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 31: Maintenance And Servicing

    Maintenance and servicing Maintenance and servicing are not carried out for the dv/dt reactor and the Voltage Peak Limiter. In the case of an error, full replacement of the dv/dt filter is necessary. dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 32 Maintenance and servicing dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 33: Technical Specifications

    Technical specifications General technical data Table 6- 1 General technical data Output frequency 0 ... 150 Hz Product standard EN 61800-5-1 Ambient conditions Storage Transport Operation Ambient temperature -25 ... +70 °C -25 ... +70 °C 0 ... +50 °C 95 % Relative air humidity 5 ...
  • Page 34 Technical specifications Detailed technical data Table 6- 2 Technical data for the dv/dt filter plus Voltage Peak Limiter, 380 V – 480 V 3 AC, Part 1 Order number 6SL3000- 2DE32-6AA0 2DE32-6AA0 2DE35-0AA0 2DE35-0AA0 Suitable for Power Module 6SL3310- 1GE32-1AAx 1GE32-6AAx 1GE33-1AAx 1GE33-8AAx...
  • Page 35 Technical specifications Table 6- 3 Technical data for the dv/dt filter plus Voltage Peak Limiter, 380 V – 480 V 3 AC, Part 2 Order number 6SL3000- 2DE35-0AA0 2DE38-4AA0 2DE38-4AA0 2DE38-4AA0 Suitable for Power Module 6SL3310- 1GE35-0AAx 1GE36-1AAx 1GE37-5AAx 1GE38-4AAx Type rating of the Power Module thmax...
  • Page 36 Technical specifications Table 6- 4 Technical data for the dv/dt filter plus Voltage Peak Limiter, 380 V – 480 V 3 AC, Part 3 Order number 6SL3000- 2DE41-4AA0 Suitable for Power Module 6SL3310- 1GE41-0AAx Type rating of the Power Module 1405 thmax Degree of protection...
  • Page 37 Technical specifications Table 6- 5 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 500 V – 600 V 3 AC, Part 1 Order number 6SL3000- 2DH32-2AA0 2DH32-2AA0 2DH33-3AA0 2DH33-3AA0 Suitable for Power Module 6SL3310- 1GF31-8AAx 1GF32-2AAx 1GF32-6AAx 1GF33-3AAx Type rating of the Power Module thmax...
  • Page 38 Technical specifications Table 6- 6 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 500 V – 600 V 3 AC, Part 2 Order number 6SL3000- 2DH34-1AA0 2DH35-8AA0 2DH35-8AA0 2DH38-1AA0 Suitable for Power Module 6SL3310- 1GF34-1AAx 1GF34-7AAx 1GF35-8AAx 1GF37-4AAx Type rating of the Power Module thmax...
  • Page 39 Technical specifications Table 6- 7 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 500 V – 600 V 3 AC, Part 3 Order number 6SL3000- 2DH38-1AA0 Suitable for Power Module 6SL3310- 1GF38-1AAx Type rating of the Power Module thmax Degree of protection IP00...
  • Page 40 Technical specifications Table 6- 8 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 660 V – 690 V 3 AC, Part 1 Order number 6SL3000- 2DH31-0AA0 2DH31-0AA0 2DH31-5AA0 2DH31-5AA0 Suitable for Power Module 6SL3310- 1GH28-5AAx 1GH31-0AAx 1GH31-2AAx 1GH31-5AAx Type rating of the Power Module thmax...
  • Page 41 Technical specifications Table 6- 9 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 660 V – 690 V 3 AC, Part 2 Order number 6SL3000- 2DH32-2AA0 2DH32-2AA0 2DH33-3AA0 2DH33-3AA0 Suitable for Power Module 6SL3310- 1GH31-8AAx 1GH32-2AAx 1GH32-6AAx 1GH33-3AAx Type rating of the Power Module thmax...
  • Page 42 Technical specifications Table 6- 10 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 660 V – 690 V 3 AC, Part 3 Order number 6SL3000- 2DH34-1AA0 2DH35-8AA0 2DH35-8AA0 2DH38-1AA0 Suitable for Power Module 6SL3310- 1GH34-1AAx 1GH34-7AAx 1GH35-8AAx 1GH37-4AAx Type rating of the Power Module thmax...
  • Page 43 Technical specifications Table 6- 11 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 660 V – 690 V 3 AC, Part 4 Order number 6SL3000- 2DH38-1AA0 Suitable for Power Module 6SL3310- 1GH37-4AAx Type rating of the Power Module thmax Degree of protection IP00...
  • Page 44 Technical specifications dV/dt filter plus Voltage Peak Limiter Operating Instructions, 03/2012, A5E00692302A...
  • Page 46 Siemens AG Subject to change without prior notice Industry Sector © Siemens AG 2012 Drive Technologies Large Drives P.O. Box 4743 90025 NUREMBERG GERMANY www.siemens.com/automation...