Zebex Z-5160 User Manual
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Zebex Z-5160 User Manual

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Summary of Contents for Zebex Z-5160

  • Page 1 CCD Scan Module...
  • Page 3 Revision History Changes to the original manual are listed below: Version Date Description of Version September. 03, 2010 Initial release February 21, 2011 Added Power save mode and examples for trigger command. June 22, 2011 Added description in Edge Trigger Command Advanced Middle-Range CCD Scan Module...
  • Page 4 Important Notice No warranty of any kind is made in regard to this material, including, but not limited to, implied warranties of merchantability or fitness for a particular purpose. We are not liable for any errors contained herein or incidental or consequential damages in onnection with furnishing, performance or use of this material.

  • Page 5: Table Of Contents

    Table of Contents Important Notice ....................ii Instruction ......................1 Maintaining the Scanner ................... 1 Overview ......................2 Components....................2 Mounting......................3 Blink Mode ......................4 Scan Zone ......................4 Connection ......................5 Keyboard Wedge connection for K/PS2 compatible terminal....5 RS-232C interface uses detachable cable..........

  • Page 7: Instruction

    ’ ANUAL Instruction With an easy-to-integrate design and an outstanding scanning performance, this middle-range CCD scan module is especially made for embedded scanning solution. Its powerful linear CCD array enables 330 scans per second with a minimum resolution of 4mil for fast scans. The scan module offers multiple interfaces including keyboard, RS-232C, and HID USB.

  • Page 8: Overview

    ’ ANUAL Overview Components Description Function Exit Window CCD aperture Interface Cable Used to connect to the host Good Read LED Indicates a successful reading Mounting Holes For mounting the device Advanced Middle-Range CCD Scan Module...

  • Page 9: Mounting

    ’ ANUAL Mounting The scanner is designed to be easily embed into any space limited devices, and it has 3 screwed mounting holes reserved at the bottom. - Screw description: M2 * 0.4 - Depth = 4.5mm - Screw quantity: 3 pieces Figure 1: Screw Position To ensure the scanner reaches its best performance, the following points need to be noticed when mounting the scanner:...

  • Page 10: Blink Mode

    ’ ANUAL Blink Mode After the scanner has been inactive for a period of time, the light beam would automatically start blinking. To stop the scanner from blinking, simply present an object close to the scanner window. The Blink Mode feature is included to reduce power consumption and to extend scanner life.

  • Page 11: Connection

    ’ ANUAL Connection The scan module has 3 different kinds of interface connection to suit customer’s desire; the standard cable is black, straight and 2m (6.5 feet) in length. Below shows the connector types and pin out configuration for each interface. Keyboard Wedge connection for K/PS2 compatible terminal PIN-OUT CONFIGURATION K TYPE MINI DIN(M)+ MINI DIN(F)

  • Page 12: Usb Interface With Type A Detachable Cable

    ’ ANUAL FUNCTION COLOR RS-232 Interface with 2 Housing Connector Grass Blue Orange Purple Pink TRIGGER WHITE USB Interface with Type A detachable cable USB TYPE A USB TYPE A FUNCTION CONNECTOR Advanced Middle-Range CCD Scan Module...

  • Page 13: Technical Specification

    ’ ANUAL Technical Specification Power Requirement Input Voltage 5V ±10% VDC Power Consumption 0.6 watts Operating Current 120 mA Operational Light Source 617nm visible LED Optical System Linear CCD array Depth of Field 280 mm (UPC/EAN 100%, PCS=90%) Width of Field 180 mm @ 200 mm of depth Scan Rate 330 scans per second...
  • Page 14 ’ ANUAL Technical Specification (Continued) Decode Symbology UPC/JAN/EAN, UPC A & E, EAN-8, EAN-13, ISBN/ISSN, Code 39, Codabar, Code 128, EAN 128, Code 93, Interleave 2 of 5, Addendum 2 or 5, IATA Code, MSI/Plessy, Chinese Postal Code, Code 32 (Italian Pharmacode), Industrial 2 of 5, Standard 2 of 5, Matrix 2 of 5 (JAP), Code 11, GS1 DataBar, Telepen...

  • Page 15: Dimension

    ’ ANUAL Dimension Advanced Middle-Range CCD Scan Module...

  • Page 16: Programming Guide

    ’ ANUAL Programming Guide Scanning a series of programming bar code labels can configure the scanner. This allows decoding options and interface protocols to be tailored to a specific application. The configuration is stored in non-volatile memory and will not be lost by removing power from the scanner.

  • Page 17: Programming Procedure

    ’ ANUAL Programming Procedure Below is the programming procedure by using barcodes in this guide. Power up the scanner. Scan the Start of Configuration barcode. Scan the barcode for the desired feature. Multiple features can be enabled/disabled before scanning the End of Configuration barcode. Scan the End of Configuration barcode and save the new configuration.

  • Page 18: Default Parameters

    ’ ANUAL Default Parameters This table gives the default settings of all the programmable parameters. The default settings would be restored whenever the scanner reads the "Reset" programming label in programming mode. If you wish to change any setting, scan the appropriate barcodes below.

  • Page 19: Symbologies

    ’ ANUAL Symbologies Parameter Default Decoder Selection EAN/UPC Enable Code 39 Enable Code 32 Disable Codabar Enable ITF 2 of 5 Enable Disable Chinese Post Code Disable Code 93 Enable Code 128 Enable EAN-128 Disable Telepen Disable Code 11 Disable Standard 2 of 5 Disable Industrial 2 of 5...

  • Page 20: Data Formating

    ’ ANUAL GS1 DataBar Expanded identifier code Barcode Length Codabar maximum Code 11 Standard 2 of 5 minimum Industrial 2 of 5 Matrix 2 of 5 Code 39 maximum Code 93 minimum Code 128 maximum Chinese Post Code minimum maximum ITF 2 of 5 minimum GS1 DataBar...

  • Page 21: Trigger Command Format

    ’ ANUAL Trigger Command Format (Only for RS-232C and USB-Virtual COM Port) Level Trigger Command Command Description  When the scanner receives this command, the CCD/laser <ESC>A0<CR> would light up and start scanning barcodes entering its scan filed.  The light would be switched off when the scanner receives a trigger off command.

  • Page 22: Parameter Setting

    ’ ANUAL Parameter Setting Start Of Configuration Scanner Operation System Function Setting Barcode Barcode Label Description Value Reset (return to factory default) Display firmware version Abort: exit programming mode with no update KE94 Return to customer default KE95 Save as customer default End Of Configuration Advanced Middle-Range CCD Scan Module...
  • Page 23 ’ ANUAL Start Of Configuration Interface Setting Barcode Barcode Label Description Value KE97 Return to USB default KE99 Return to RS-232 default KE01 Enable Keyboard wedge interface KE87 Enable USB virtual COM (Virtual COM driver required. For installation steps refer to Appendix 1.) KE01 Enable IBM PC/AT/PS/2 Keyboard emulation...
  • Page 24 ’ ANUAL Start Of Configuration Operation Function Setting Good Read Beeper Tone Selection Barcode Barcode Label Description Value GR02 Low beeper tone GR01 Medium beeper tone GR03 High beeper tone GR05 Speaker disable Beeper Sound Selection Barcode Barcode Label Description Value GR13 Very short (5 ms)
  • Page 25 ’ ANUAL Start Of Configuration Beeper Volume Selection Barcode Barcode Label Description Value GR20 Loud GR21 Medium GR22 Slight Beeper Timing Selection Barcode Barcode Label Description Value LB00 LED/Beep after transmission Use this barcode to indicate a “good read”  after a barcode has been successfully decoded.
  • Page 26 ’ ANUAL Start Of Configuration Scan Function Setting Barcode Barcode Label Description Value SM01 Trigger mode The scanner becomes inactive once the data is  transmitted. It must be triggered to active again. SM02 Auto scan mode The scanner will actively scan and decode ...
  • Page 27 ’ ANUAL Start Of Configuration Power Save Mode Selection Barcode Barcode Label Description Value MT00 Power save mode off MT01 Power save after 5 min MT02 Power save after 10 min MT03 Power save after 20 min MT04 Power save after 30 min MT05 Power save after 60 min MT12...
  • Page 28 ’ ANUAL Start Of Configuration Blink Mode Programming (Available for Auto Scan mode only) Barcode Barcode Label Description Value LS00 Blink Mode off. Module never enters blink mode LS01 Blink mode timer 5 s LS02 Blink mode timer 10 s LS03 Blink mode timer 15 s LS04...
  • Page 29 ’ ANUAL Start Of Configuration Inter Message Delay Barcode Barcode Label Description Value IM01 0 ms IM02 100 ms IM03 500 ms IM04 1000 ms Inter Character Delay Barcode Barcode Label Description Value IC01 0 ms IC05 2 ms IC00 5 ms IC02 10 ms...
  • Page 30 ’ ANUAL Start Of Configuration Same Code Delay Barcode Barcode Label Description Value SD01 Same code delay time 50 ms SD02 Same code delay time 100 ms SD03 Same code delay time 200 ms SD04 Same code delay time 300 ms SD05 Same code delay time 400 ms SD06...

  • Page 31: Interface Configuration

    ’ ANUAL Start Of Configuration Interface Configuration RS-232C Interface Setting Same Code Delay Barcode Barcode Label Description Value BR09 115200 BR08 57600 BR00 38400 BR01 19200 BR02 9600 BR03 4800 BR04 2400 BR05 1200 End Of Configuration Advanced Middle-Range CCD Scan Module...
  • Page 32 ’ ANUAL Start Of Configuration Parity Bit Barcode Barcode Label Description Value PB01 Even parity PB02 Odd parity PB03 Mark parity PB04 Space parity PB05 None parity Stop Bit Barcode Barcode Label Description Value 1 stop bit SB01 SB02 2 stop bit Data Bit Barcode Barcode Label...
  • Page 33 ’ ANUAL Start Of Configuration Handshaking Protocol Barcode Barcode Label Description Value HP01 None handshaking HP02 ACK/NAK HP03 Xon/Xoff HP04 RTS/CTS LB07 Enable beeper on <BEL> character LB08 Ignore beep on <BEL> character LB09 Disable ACK/NAK timeout beeper RT01 ACK/NAK response time 300 ms RT03 ACK/NAK response time 500 ms RT05...
  • Page 34 ’ ANUAL Start Of Configuration Message Terminator Barcode Barcode Label Description Value DT11 RS-232 message terminator—none DT12 RS-232 message terminator—CR/LF DT13 RS-232 message terminator—CR DT14 RS-232 message terminator—LF DT15 RS-232 message terminator—H-tab DT16 RS-232 message terminator—STX/ETX DT17 RS-232 message terminator—EOT End Of Configuration Advanced Middle-Range CCD Scan Module...
  • Page 35 ’ ANUAL Start Of Configuration Keyboard Wedge and USB Interface Setting Language Support Barcode Barcode Label Description Value KL00 International Keyboard mode (ALT mode) KL01 Keyboard language support－USA KL02 Keyboard language support－UK KL03 Keyboard language support－Germany KL04 Keyboard language support－French KL05 Keyboard language support－Spanish KL06...
  • Page 36 ’ ANUAL Start Of Configuration Keyboard Setting Barcode Barcode Label Description Value CP00 Capital lock on CP01 Capital lock off CP05 Function key emulation enable CP06 Function key emulation disable CP18 Send number as normal data CP19 Send number as keypad data CP20 Alphabet follow as keyboard CP21...
  • Page 37 ’ ANUAL Start Of Configuration Wand Emulation Setting Wand emulation is a standard interface but requires special firmware. If needed, please contact your distributor. Barcode Barcode Label Description Value WD01 All barcode will be decoded and transmitted in that symbology WD02 Enable Wand output data format as Code 39 WO01...
  • Page 38 ’ ANUAL Start Of Configuration Wand Emulation Speed Barcode Barcode Label Description Value WS03 Wand emulation speed---normal WS04 Wand emulation speed---high This option allows the transmission of wand  emulation at 300us narrow element width WS05 Wand emulation speed---higher This option allows the transmission of wand ...

  • Page 39: The Symbologies

    ’ ANUAL Start Of Configuration The Symbologies Codabar Parameter Setting Barcode Barcode Label Description Value RC02 Codabar enable RD02 Codabar disable CB05 Codabar start/stop character transmission－none CB06 Codabar start/stop character transmission－A,B,C,D CB07 Codabar start/stop character transmission－ DC1~DC4 CB08 Codabar start/stop character transmission－ a/t,b/n,c/*,d/e CB09 Codabar maximum length setting...
  • Page 40 ’ ANUAL Start Of Configuration Codabar (Continued) Barcode Barcode Label Description Value CB13 No check character CB14 Validate modulo 16,but don’t transmit CB15 Validate modulo 16 and transmit DC50 Codabar data redundant check=off DC51 Codabar data redundant check=1 DC52 Codabar data redundant check=2 DC53 Codabar data redundant check=3 End Of Configuration...
  • Page 41 ’ ANUAL Start Of Configuration Code 39 Parameter Setting Barcode Barcode Label Description Value RC01 Code 39 enable RD01 Code 39 disable RC13 Code 32 enable RD13 Code 32 disable DC00 Code 39 data redundant check=off DC01 Code 39 data redundant check=1 DC02 Code 39 data redundant check=2 DC03...
  • Page 42 ’ ANUAL Start Of Configuration Code 39 (Continued) Barcode Barcode Label Description Value 3905 Code 39 check digit calculate and transmit 3906 Code 39 check digit calculate but without transmit 3907 No check character 3908 Code 39 maximum length setting 3909 Code 39 minimum length setting Confirm to save this setting (required for reading full...
  • Page 43 ’ ANUAL Start Of Configuration Code 93 Parameter Setting Barcode Barcode Label Description Value RC08 Code 93 enable RD08 Code 93 disable DC30 Code 93 data redundant check=off DC31 Code 93 data redundant check=1 DC32 Code 93 data redundant check=2 DC33 Code 93 data redundant check=3 9301...
  • Page 44 ’ ANUAL Start Of Configuration Code 128 Parameter Setting Barcode Barcode Label Description Value RC06 Code 128 enable RD06 Code 128 disable RC10 EAN-128 enable RD10 EAN-128 disable DC40 Code 128 data redundant check=off DC41 Code 128 data redundant check=1 DC42 Code 128 data redundant check=2 DC43...
  • Page 45 ’ ANUAL Start Of Configuration Chinese Post Code Parameter Setting Barcode Barcode Label Description Value RC05 Chinese post code enable RD05 Chinese post code disable DC60 Chinese post code data redundant check=off DC61 Chinese post code data redundant check=1 DC62 Chinese post code data redundant check=2 DC63 Chinese post code data redundant check=3...
  • Page 46 ’ ANUAL Start Of Configuration MSI/Plessy Parameter Setting Barcode Barcode Label Description Value RC14 MSI enable RD14 MSI disable DC70 MSI data redundant check= off DC71 MSI data redundant check=1 DC72 MSI data redundant check=2 DC73 MSI data redundant check=3 MS01 MSI/Plessy maximum length setting MS02...
  • Page 47 ’ ANUAL Start Of Configuration Code 11 Interface Setting Barcode Barcode Label Description Value RC07 Code 11 enable RD07 Code 11 disable 1101 Code 11 maximum length setting 1102 Code 11 minimum length setting Confirm to save this setting (required for reading full ASCII table and length setting) 1103 Code 11 one check digit verification...
  • Page 48 ’ ANUAL Start Of Configuration ITF 2 of 5 Parameter Setting Barcode Barcode Label Description Value RC04 ITF 2 of 5 enable RD04 ITF 2 of 5 disable RC09 IATA code enable RD09 IATA disable DC80 ITF 25 data redundant check=off DC81 ITF25 data redundant check=1 DC82...
  • Page 49 ’ ANUAL Start Of Configuration ITF 2 of 5 (Continued) Barcode Barcode Label Description Value IT01 ITF 2 of 5 code maximum length setting IT02 ITF 2 of 5 code minimum length setting IT06 ITF 2 of 5 one fixed length setting IT07 ITF 2 of 5 two fixed length setting Confirm to save this setting (required for reading full...
  • Page 50 ’ ANUAL Start Of Configuration Standard 2 of 5 Parameter Setting Barcode Barcode Label Description Value RC22 Standard 2 of 5 code enable RD22 Standard 2 of 5 code disable D051 Standard 2 of 5 code maximum length setting D052 Standard 2 of 5 code minimum length setting Confirm to save this setting (required for reading full ASCII table and length setting)
  • Page 51 ’ ANUAL Start Of Configuration Industrial 2 of 5 Parameter Setting Barcode Barcode Label Description Value RC21 Industrial 2 of 5 code enable RD21 Industrial 2 of 5 code disable D251 Industrial 2 of 5 code maximum length setting D252 Industrial 2 of 5 code minimum length setting Confirm to save this setting (required for reading full ASCII table and length setting)
  • Page 52 ’ ANUAL Start Of Configuration UPC/EAN/JAN Parameter Setting Barcode Barcode Label Description Value RC11 EAN convert to ISSN/ISBN enable RD11 EAN convert to ISSN/ISBN disable RC03 UPC/EAN/JAN enable RD03 UPC/EAN/JAN disable UE01 UPC/EAN/JAN all enable UE02 EAN-8 or EAN-13 enable UE03 UPC-A and EAN-13 enable UE04...
  • Page 53 ’ ANUAL Start Of Configuration UPC/EAN/JAN (Continued) Barcode Barcode Label Description Value UE10 Add on 5 only UE11 Add on 2 only UE12 Add on 2 or 5 UE13 Force UPC-E to UPC-A format enable UE14 Force UPC-E to UPC-A format disable UE15 Force UPC-A to EAN-13 format enable UE16...
  • Page 54 ’ ANUAL Start Of Configuration UPC/EAN/JAN (Continued) Barcode Barcode Label Description Value UE23 Transmit EAN-8 check digit enable UE24 Transmit EAN-8 check digit disable UE25 Transmit EAN-13 check digit enable UE26 Transmit EAN-13 check digit disable UE27 Transmit UPC-A leading character enable UE28 Transmit UPC-A leading character disable UE30...
  • Page 55 ’ ANUAL Start Of Configuration UPC/EAN/JAN (Continued) Barcode Barcode Label Description Value DC12 UPC-A data redundant check=2 DC13 UPC-A data redundant check=3 DC14 UPC-E data redundant check=off DC15 UPC-E data redundant check=1 DC16 UPC-E data redundant check=2 DC17 UPC-E data redundant check=3 DC20 EAN-13 data redundant check=off DC21...
  • Page 56 ’ ANUAL Start Of Configuration UPC/EAN/JAN (Continued) UE35 EAN/UPC +add-on mandatory for 978/977 bookland (Supplement requirement, not sent for other) UE38 EAN/UPC +addon mandatory for 978/977 bookland (Supplement requirement, optionally for other) UE42 EAN/UPC +addon mandatory for 491 Japanese bookland (Supplement requirement, not sent for other) UE43 EAN/UPC +addon mandatory 491 Japanese bookland...
  • Page 57 ’ ANUAL Start Of Configuration Telepen Parameter Setting Barcode Barcode Label Description Value RC25 Telepen enable RD25 Telepen disable TE03 Telepen numeric mode enable TE04 AIM Telepen enable End Of Configuration Advanced Middle-Range CCD Scan Module...
  • Page 58 ’ ANUAL Start Of Configuration Matrix 2 of 5 Parameter Setting Barcode Barcode Label Description Value RC12 Matrix 2 of 5 enable RD12 Matrix 2 of 5 disable D151 Matrix 2 of 5 maximum length setting D152 Matrix 2 of 5 minimum length setting Confirm to save this setting (required for reading full ASCII table and length setting) D153...
  • Page 59 ’ ANUAL Start Of Configuration GS1 DataBar Parameter Setting There are 7 kinds of barcodes in the GS1 DataBar family and they are categorized into three groups. Barcode types in the same group use the same barcodes for setting. Group Representative Contents Group 1...
  • Page 60 ’ ANUAL Start Of Configuration GS1 DataBar Limited (Formally RSS Limited) Barcode Barcode Label Description Value RC16 GS1 DataBar Limited enable RD16 GS1 DataBar Limited disable SS10 Transmit GS1 DataBar Limited check digit SS11 Don’t transmit GS1 DataBar Limited check digit SS12 Transmit GS1 DataBar limited application ID (01) SS13...
  • Page 61 ’ ANUAL Start Of Configuration GS1 DataBar Expanded (Formally RSS Expanded) Barcode Barcode Label Description Value RC17 GS1 DataBar Expanded enable RD17 GS1 DataBar Expanded disable SS07 GS1 DataBar Expanded/EAN-128 emulation enable SS06 GS1 DataBar Expanded/EAN-128 emulation disable SS08 GS1 DataBar Expanded check digital enable SS09 GS1 DataBar Expanded check digital disable SS16...

  • Page 62: Data Editing

    ’ ANUAL Start Of Configuration Data Editing Identifier Code Barcode Barcode Label Description Value IS00 Disable identifier code IS01 Enable identifier code table as factory standard IS03 Enable identifier code table as AIM standard. CI01 Code 39 identifier code setting CI02 ITF 2 of 5 identifier code setting CI03...
  • Page 63 ’ ANUAL Start Of Configuration Barcode Barcode Label Description Value CI08 Codabar identifier code setting CI09 Code 128 identifier code setting CI10 Code 93 identifier code setting CI11 MSI identifier code setting CI12 GS1 DataBar Omnidirectional identifier code setting CI13 GS1 DataBar Limited identifier code setting CI14 GS1 DataBar expanded identifier code setting...
  • Page 64 ’ ANUAL Start Of Configuration Header and Trailer Barcode Barcode Label Description Value CP11 Add code length as header enable (2 digits) Add code length as header disable (2 digits) CP12 Header (Preamble) HT01 Trailer (Postamble) HT02 Truncate header character HT03 Truncate trailer character HT04...

  • Page 65: Appendix 1: Usb Virtual Com Driver Installation

    ’ ANUAL Appendix 1: USB Virtual COM Driver Installation Contact your distributor to get the driver and follow the steps below to enable USB virtual COM port. Connect the handheld scanner and the host (e.g. a PC) with a USB interface cable.

  • Page 66: Appendix 2: Barcode Length Setting

    ’ ANUAL Appendix 2: Barcode Length Setting Introduction The length of a barcode is the number of characters it contains, including check digits. As listed in the Default Parameters section, each barcode type has different default length. You may change the setting by the following procedure. To set up barcode length, the paramours to be determined are barcode type and the desired barcode length.

  • Page 67: Appendix 3: Full Ascii Code 39 Table

    ’ ANUAL Start Of Configuration Appendix 3: Full ASCII Code 39 Table Hexa-co Hexa-c Code 39 ASCII Code 39 ASCII Full ASCII ---NUL Full ASCII ---SI Function key-----“Shift” Full ASCII ---SOH Full ASCII ---DLE Function key-----“Ins” Function key-----“5(num)” Full ASCII ---STX Full ASCII ---DC1 Function key-----“Del”...
  • Page 68 ’ ANUAL Start Of Configuration Full ASCII Code 39 Table Hexa-code Hexa-code Code 39 ASCII Code 39 ASCII Full ASCII ---RS Full ASCII ---- Function key-----“CTL(L)” Full ASCII ---US Full ASCII ---. Function key-----“ALT(L)” Full ASCII ---SP Full ASCII ---/ Full ASCII ---! Full ASCII ---0 Full ASCII ---“...
  • Page 69 ’ ANUAL Start Of Configuration Full ASCII Code 39 Table Hexa-code Hexa-code Code 39 ASCII Code 39 ASCII Full ASCII ---< Full ASCII ---K Full ASCII ---= Full ASCII ---L Full ASCII ---> Full ASCII ---M Full ASCII ---? Full ASCII ---N Full ASCII ---@ Full ASCII ---O Full ASCII ---A...
  • Page 70 ’ ANUAL Start Of Configuration Full ASCII Code 39 Table Hexa-code Hexa-code Code 39 ASCII Code 39 ASCII Full ASCII ---Z Full ASCII ---i Full ASCII ---[ Full ASCII ---j Full ASCII ---\ Full ASCII ---k Full ASCII ---] Full ASCII ---l Full ASCII ---^ Full ASCII ---m Full ASCII ---_...
  • Page 71 ’ ANUAL Start Of Configuration Full ASCII Code 39 Table Hexa-code Code 39 ASCII Full ASCII ---x Full ASCII ---y Full ASCII ---z Full ASCII ---{ Full ASCII ---| Full ASCII ---} Full ASCII ---~ Full ASCII ---DEL End Of Configuration Advanced Middle-Range CCD Scan Module...

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