Manitou MI 15 G S2 US Operator's Manual
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Manitou MI 15 G S2 US Operator's Manual

Manitou MI 15 G S2 US Operator's Manual

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647654
US (08/02/2023)
MI 15 G S2 US
MI 18 G S2 US
MI 20 G S2 US
MI 25 G S2 US
MI 30 G S2 US
MI 35 G S2 US
OPERATOR'S MANUAL
(ORIGINAL MANUAL)

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  • Page 1 647654 US (08/02/2023) MI 15 G S2 US MI 18 G S2 US MI 20 G S2 US MI 25 G S2 US MI 30 G S2 US MI 35 G S2 US OPERATOR'S MANUAL (ORIGINAL MANUAL)

  • Page 2: California Proposition 65 Warnings

    - Descriptions and figures are non-binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is available to answer all your questions.
  • Page 3 1 st EDITION A-17/11/2020 10/07/2018 0-2 ; 2-4 ; 2-5 UPDATED 30/04/2021 0-1 ; 0-3 ; 2-27 ; 3-1 <-> 3-31 08/02/2023 0-1 – 0-5 2-27 – 2-31 ; 2-34 4-1 ; 4-3...
  • Page 4 Manitou Group. In the event that Manitou Group authorizes a Manitou Group machine user to access all or part of this database, Manitou Group, as producer of this database, cedes to the user only a right to personal, non-exclusive, non transferable use of the database, and only by access to an information technology platform hosted by a server owned or controlled by Manitou Group.

  • Page 5: Operating And Safety Instructions

    1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ATTACHMENTS...
  • Page 7 1 - O P E R A T I N G A N D S A F E T Y INSTRUCTIONS 1 - 1...
  • Page 8 1 - 2...
  • Page 9 1 - 3...

  • Page 10: Table Of Contents

    TABLE OF CONTENTS 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - THE TRUCK'S SUITABILITY FOR THE JOB ............6 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
  • Page 11 INTRODUCTION PREPARING THE LIFT TRUCK PROTECTING THE ENGINE PROTECTING THE LIFT TRUCK BRINGING THE LIFT TRUCK BACK INTO SERVICE LIFT TRUCK DISPOSAL RECYCLING OF MATERIALS METALS ................19 PLASTICS .

  • Page 12: Instructions To The Company Manager

    A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.33 and a DYNAMIC test coefficient of 1, as specified in harmonized norm EN 1726-1 for mast trucks.

  • Page 13: C - Modification Of The Lift Truck

    - The following are some tips for minimizing these vibration doses: • Select the most suitable lift truck and attachment for the intended use. • Adapt the seat adjustment to the operator's weight (according to lift truck model) and maintain it in good condition, as well as the cab suspension.

  • Page 14: Instructions For The Operator

    Failure to respect the safety and operating instructions, or instructions for repairing or servicing your lift truck, may lead to serious, even fatal accident. In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions of paragraph: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: INTRODUCTION.

  • Page 15: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the lift truck.

  • Page 16: D - Visibility

    - Never stack loads on uneven ground, they may tip over. - The load or the attachment must not be left just above a structure for long periods at a time because of the descending mast. In such a case, a constant watch must be kept and the height of the forks or the attachment readjusted if necessary. - When working near aerial lines, ensure that the safety distance is sufficient between the working area of the lift truck and the aerial line.

  • Page 17: F - Driving The Lift Truck

    F - DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Operators' attention is drawn to the risks involved in using the lift truck, in particular: - Risk of losing control. - Risk of losing lateral and frontal stability of the lift truck. The operator must remain in control of the lift truck.

  • Page 18: G - Stopping The Lift Truck

    G - STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS - Never leave the ignition key in the lift truck during the operator's absence. - When the lift truck is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.

  • Page 19: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 20: D - Picking Up A Load On The Ground

    D - PICKING UP A LOAD ON THE GROUND - Approach the lift truck perpendicular to the load, with the forks in a horizontal position (fig. D1). - Adjust the spread and centering of the forks relative to the load to ensure its stability (fig.
  • Page 21 - Slightly lift the load (1) and incline the carriage (2) backwards to stabilize the load (fig. E3). - Tilt the load sufficiently backwards to ensure its stability. - Reverse the lift truck (1) very carefully and gently to free the load. Lower the mast (2) to bring the load into transport position (fig.

  • Page 22: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jeweler and loose clothes. Tie and protect your hair, if necessary.

  • Page 23: Welding

    WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tire.

  • Page 24: If The Lift Truck Is Not To Be Used For A Long Time

    IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This long-term storage period must not exceed 12 months.
  • Page 25 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 26 1 - 20...
  • Page 27 2 - DESCRIPTION...
  • Page 29 2 - DESCRIPTION SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS FRONT AND REAR TIRES INSTRUMENTS AND CONTROLS...

  • Page 30: Plates And Stickers

    SAFETY PLATES AND STICKERS IMPORTANT Clean all of the stickers and safety plates to make them legible. It is essential to replace stickers and safety plates which are illegible or damaged. Check the presence of stickers and safety plates after replacing any spare parts. PLATES AND STICKERS PART NUMBER DESCRIPTION...
  • Page 31 N°300681 RATED CAPACITY CAPACITE NOMINALE CAPACIDAD NOMINAL ACTUAL CAPACITIES CAPACITES EFFECTIVES According to ANSI/ASME B56.1 CAPACIDAD EFECTIVA Up to height of Jusqu'à hauteur de levée Hasta altura de elevación For maximum height of Pour hauteur maximale de Para altura máxima de VERTICAL MAST MAT VERTICAL MASTIL VERTICAL...

  • Page 32: Identification Of The Lift Truck

    IDENTIFICATION OF THE LIFT TRUCK As our policy is to promote a constant improvement of our products, our range of telescopic lift trucks may undergo certain modifications, without obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify: NOTE: For the owner's convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of the lift truck.
  • Page 33 CHASSIS (FIG. D) - Type - Serial Nr MAST (FIG. E) - Mast identification Nr PLATE MANUFACTURER OF THE ATTACHMENT (FIG. F) - Model MANITOU BF - Serial no. 44158 ANCENIS CEDEX FRANCE MODELE - Year of manufacture N° dans la série Année fabrication...
  • Page 34 CHARACTERISTICS Fabricant MANITOU MANITOU MANITOU MANITOU MANITOU MANITOU Manufacturer Type de modèle MI 15 G US MI 18 G US MI 20 G US MI 25 G US MI 30 G US MI 35 G US Type of model Propulsion : batterie, diesel, essence, GPL, secteur...
  • Page 35 Rampe en charge > 20 > 20 > 20 > 20 > 20 > 18 Gradeability laden Rampe à vide 5.7.1 > 20 > 20 > 20 > 20 > 20 > 20 Gradeability unladen Temps d'accélération pour une conduite en charge Acceleration time laden Temps d'accélération pour une conduite à...
  • Page 36 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MI 15 G S2 US MI 18 G S2 US MI 20 G S2 US MI 25 G S2 US NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification.

  • Page 37: Rated Capacity

    RATED CAPACITY RATED CAPACITY CAPACITE NOMINALE CAPACIDAD NOMINAL ACTUAL CAPACITIES ACTUAL CAPACITIES According to ANSI/ASME B56.1 CAPACITES EFFECTIVES (According to ANSI/ASME B56.1) CAPACIDAD EFECTIVA Up to height of 1 - Up to height of Jusqu'à hauteur de levée Hasta altura de elevación For maximum height of 2 - For maximum height of Pour hauteur maximale de...
  • Page 38 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MI 30 G S2 US MI 35 G S2 US NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. VALEURS SUR FOURCHES VALEURS AVEC TDL INTEGRE CAPACITY WITH FORKS CAPACITY WITH INTEGRATED SIDESHIFT Capacité...
  • Page 39 RATED CAPACITY RATED CAPACITY CAPACITE NOMINALE CAPACIDAD NOMINAL ACTUAL CAPACITIES ACTUAL CAPACITIES According to ANSI/ASME B56.1 CAPACITES EFFECTIVES (According to ANSI/ASME B56.1) CAPACIDAD EFECTIVA Up to height of 1 - Up to height of Jusqu'à hauteur de levée Hasta altura de elevación For maximum height of 2 - For maximum height of Pour hauteur maximale de...
  • Page 40 FRONT AND REAR TIRES PRESSURE (psi / bar) FRONT TYRE LOAD (lbs / kg) PRESSURE SOLID SOLID 6.50-10/5.00 unladen laden PRESSURE SOLID SOLID 7.00-12/5.00 unladen laden PRESSURE SOLID SOLID 28x9-15/7.00 unladen laden PRESSURE SOLID SOLID 6.50-10/5.00 JUM unladen laden PRESSURE SOLID SOLID 7.00-12/5.00 JUM...
  • Page 41 PRESSURE (psi / bar) FRONT TYRE LOAD (lbs / kg) PRESSURE SOLID SOLID 6.50-10/5.00 unladen SC20 M+S laden PRESSURE SOLID SOLID 7.00-12/5.00 unladen SC20 M+S laden PRESSURE SOLID SOLID 28x9-15/7.00 unladen laden PRESSURE 145 / 10 145 / 10 6.50-10 14PR unladen laden PRESSURE...
  • Page 42 PRESSURE (psi / bar) REAR TYRE LOAD (lbs / kg) PRESSURE SOLID SOLID 5.00-8/3.00 unladen laden PRESSURE SOLID SOLID 6.00-9/4.00 unladen laden PRESSURE SOLID SOLID 6.50-10/5.00 unladen laden PRESSURE 145 / 10 145 / 10 5.00-8 10PR unladen laden PRESSURE 125 / 8,6 125 / 8,6 6.00-9 10PR unladen...
  • Page 43 GROUND CONTACT PRESSURE GROUND CONTACT AREA PRESSURE LOAD (kg/cm2) (cm2) (psi / bar) (lbs / kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 5.00-8/3.00 SOLID 6.00-9/4.00 SOLID ADVANCE 6.50-10/5.00 SOLID 7.00-12/5.00 SOLID 28x9-15/7.00 SOLID 2-17...
  • Page 44 GROUND CONTACT PRESSURE GROUND CONTACT AREA PRESSURE LOAD (kg/cm2) (cm2) (psi / bar) (lbs / kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 5.00-8 10PR 145 / 10 6.00-9 10PR 125 / 8,6 CHENG SHIN 6.50-10 10PR 115 / 7,9 7.00-12 12PR 125 / 8,6 28x9-15 12PR...
  • Page 45 GROUND CONTACT PRESSURE GROUND CONTACT AREA PRESSURE LOAD (kg/cm2) (cm2) (psi / bar) (lbs / kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 5.00-8/3.00 SOLID 6.00-9/4.00 SOLID CONTINENTAL 6.50-10/5.00 SOLID 7.00-12/5.00 SOLID 28x9-15/7.00 SOLID 2-19...
  • Page 46 GROUND CONTACT PRESSURE GROUND CONTACT AREA PRESSURE LOAD (kg/cm2) (cm2) (psi / bar) (lbs / kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 5.00-8 8PR 120 / 8,25 6.00-9 12PR 102 / 7 CONTINENTAL 6.50-10 14PR 145 / 10 7.00-12 16PR 145 / 10 28x9-15 14PR...
  • Page 47 2-21...

  • Page 48: Instruments And Controls

    INSTRUMENTS AND CONTROLS 2-22...
  • Page 49 DESCRIPTION NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are meant for an observer seated on driver's seat and looking in front of him. 1 - DRIVER'S SEAT ................. 2-24 2 - SAFETY BELT .

  • Page 50: Driver's Seat

    1 - DRIVER'S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) Adjust the weight when the driver is sitting on the seat. - Pull the weight adjustment lever 1 fully out. - Move the weight adjustment lever 1 up to increase the weight or down to reduce it. - There are ten possible positions between the min and max weights.

  • Page 51: Safety Belt

    2 - SAFETY BELT IMPORTANT In no event should the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Repair or replace the seat belt immediately. - Sit correctly on the seat. - Check that the seat belt is not twisted. - Place the seat belt at hip level.

  • Page 52: Control And Signal Lights Panel

    6 - CONTROL AND SIGNAL LIGHTS PANEL CONTROL INSTRUMENTS (FIRST VERSION) A - FUEL GAUGE Displays the gasoline level. Dual fuel machines only. B - ENGINE WATER TEMPERATURE Zone B1: 0 - 50 °C / 32 - 122 °F Use the lift truck with moderation, B2 B3 B4 wait for temperature to increase before normal operation.
  • Page 53 CONTROL INSTRUMENTS (SECOND VERSION) A - FUEL GAUGE Displays the gasoline level. Dual fuel machines only. B - ENGINE WATER TEMPERATURE Zone B1: 0 - 50 °C / 32 - 122 °F Use the lift truck with moderation, wait for temperature to increase before normal operation.

  • Page 54: Switches

    SEATBELT WARNING LAMP This lamp comes on when the seatbelt is not locked From 2023-04-15 : When the operator unfasten the seatbealt when the parking brake is released, the machine stops and an audio warning is set on. OPS LAMP This lamp comes on when the driver is not seated properly.

  • Page 55: Ignition Switch

    9 - IGNITION SWITCH This switch has 3 positions: A - Ignition off, parking position. B Ignition. C - The engine starts, and returns to position B as soon as the key is released. 10 - HORN This push button sounds the horn. 11 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION When operating this control, the lift truck should be travelling at slow speed (less than 0.62mph - 1 km/h) and not accelerating.

  • Page 56: Fuses And Relays Under The Engine Cover

    12 - FUSES AND RELAYS UNDER THE ENGINE COVER IMPORTANT Always replace a faulty fuse with another of equivalent rating. Never use a fuse that has been repaired. - Open the engine cover. - Remove cover 1 to access fuses F3 to F14 and to relays JQ1 to JQ8 and SG. 55A Starter 55A Fuse box Rear sidelights...

  • Page 57: Parking Brake Lever

    15 - PARKING BRAKE LEVER To apply the parking brake, depress the service brake pedal and pull the lever backwards (position A). To loosen the parking brake, press button 1 and push the lever forwards (position B). NOTE: If the parking brake is released when the driver is not present an intermittent audible signal is sounded.

  • Page 58: Engine Cover Opening Handle

    20 - ENGINE COVER OPENING HANDLE LIFTING THE ENGINE COVER - If necessary tilt the steering wheel forward to lift the engine cover. - Lift handle 1, keep in the raised position and gently lift the engine cover until the safety catch of gas strut 2 locks in place.

  • Page 59: Front Windscreen Wiper And Windscreen Washer (Option)

    27 - FRONT WINDSCREEN WIPER AND WINDSCREEN WASHER (OPTION) 28 - REAR WINDSCREEN WIPER (OPTION) 29 - DOOR OPEN LEVER (OPTION) 30 - DOOR HANDLE (OPTION) 31 - CAB DOOR SLIDING WINDOW (OPTION) 32 - SLIDING REAR WINDOW OPENING (OPTION) 2-33...

  • Page 60: Mini Levers Hydraulic Controls (Option)

    33 - MINI LEVERS HYDRAULIC CONTROLS (OPTION) IMPORTANT Do not attempt to alter the hydraulic system pressure by interfering with the pressure regulating valve. In the event of suspected malfunction, contact your dealer. ANY ALTERATION MAY RENDER THE WARRANTY NULL AND VOID. Use the hydraulic controls carefully without jerking, to avoid accidents caused by shaking the lift truck.
  • Page 61 3 - MAINTENANCE...
  • Page 63 ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FORKLIFT TRUCK MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE PERIODIC SERVICE FILTER CARTRIDGES AND BELTS LUBRICANTS AND FUEL 3-10 Ü  10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 3-12 Ü  50H -  WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE 3-14 ÜŒ...
  • Page 64 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.

  • Page 65: Maintenance Schedule

    This schedule enables the operator to keep up with the periodic service of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
  • Page 66 MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the lift truck has reached the first 500 hours of service before the first 6 months have expired, perform both the mandatory ÜŒ...

  • Page 67: Periodic Service

    PERIODIC SERVICE MAINTENANCE SCHEDULE Þ Þ 500 H 1000 H 1500 H 2000 H Ü WHEN DUE FIRST 6 MONTHS FIRST 500 HOURS or 6 MONTHS or 1 YEAR or 1½ YEAR or 2 YEARS MANDATORY SERVICE Ü Œ Œ  Œ...
  • Page 68 ܍  1000H -PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 1 YEAR - REPLACE Transmission oil..................3-20 - CLEAN Metal transmission oil filter.
  • Page 69 FILTER CARTRIDGES AND BELTS ܍  500H - PERIODIC SERVICE - EVERY 500 HOURS OF SERVICE OR 6 MONTHS ENGINE OIL FILTER ALTERNATOR BELT Part no.: 749613 Part no.: 826638 DRY AIR FILTER CARTRIDGE Part no.: 957663 ÜŽ  1000H - PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 1 YEARS ALSO ADD THE FILTER CARTRIDGES FROM THE PERIODIC MAINTENANCE FOR 500 HOURS OF SERVICE.

  • Page 70: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organised with the dealer, a diagnostic analysis of engine, gear box and axle oils may be requested depending on the rate of use.
  • Page 71 TRANSMISSION DESCRIPTION CAPACITY RECOMMENDATION -40 °C +50 °C 4 L (4,22 qt.) MANITOU OIL DEXTRON III AUTOMATIC TRANSMISSION TRANSMISSION -40 °C +50 °C DIFFERENTIAL 5,8 L (1.53 gallons) MANITOU OIL SAE80W90 MECHANICAL TRANSMISSION MI 15 .. / MI 18 ..

  • Page 72: Daily Service Or Every 10 Hours Of Service

    Ü  10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE CHECK Engine oil level A1/1 Place the lift truck on level ground with the engine stopped, and let the oil settle in the sump. - Raise the engine cover ( 2 DESCRIPTION: INSTRUMENTS AND CONTROLS). - Remove the dipstick 1 (fig.

  • Page 73: Hydraulic Oil Level

    - Remove cap 1 (fig. A3/1). - Refer to the dipstick 2 (fig. A3/1 and A3/2): A MI 15 G S2 US / MI 18 G S2 US MI 20 G S2 US / MI 25 G S2 US MI 30 G S2 US / MI 35 G S2 US - The level is correct when it is between the MIN and MAX markings on the dipstick.

  • Page 74: Radiator Core

    30 mm (1,18 in) from the cartridge wall. - Cleaning is completed when there is no more dust on the cartridge. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292).

  • Page 75: Maintenance

    GREASE Mast B5/1 To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day.
  • Page 76 CHECK Windscreen washer liquid level (option) B6/1 - Remove the storage tray 1 (fig. B6/1). - Visually check the level (fig. B6/2). - If necessary add windscreen washer liquid ( 3 MAINTENANCE: LUBRICANTS AND FUEL) through filler port 2 (fig. B6/2). B6/2 GREASE Cab door (option)
  • Page 77 CHECK Transmission seal C1/1 Place the lift truck on level ground with the engine stopped. - Raise the engine cover ( 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Remove the floor mat. - Undo screws 1 (fig. C1/1) to remove the floor 2 (fig. C1/1). - Visually check that there is no leakage or seepage of oil from the transmission.
  • Page 78 ÜŒ  500H -  PERIODIC SERVICE - EVERY 500 HOURS OF SERVICE OR 6 MONTH REPLACE Dry air filter cartridge Pre-filtration cartridges are available for use in a heavily dust laden atmospheres ( MAINTENANCE: FILTERS CARTRIDGES AND BELTS). The cartridge checking and cleaning interval must also be reduced (to 250 hours in a heavily laden dust atmosphere and with pre-filtration).
  • Page 79 ADJUST Alternator/fan/crankshaft belt tension*** IMPORTANT If the alternator belt has to be changed, check the tension again after the first 20 hours of operation. - Raise the engine cover ( 2 DESCRIPTION: INSTRUMENTS AND CONTROLS). - Check the belt for signs of wear and cracks and change if necessary ( MAINTENANCE: FILTERS CARTRIDGES AND BELTS).

  • Page 80: Draining The Oil

    ܍  1000H -PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 1 YEAR REPLACE Transmission oil E1/1 CLEAN Metal transmission oil filter Place the lift truck on level ground with the engine stopped. - Raise the engine cover ( 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Remove the floor mat.
  • Page 81 REPLACE Hydraulic oil E3/1 CLEAN Filter cap for hydraulic oil tank CLEAN Suction strainer for hydraulic oil tank REPLACE Hydraulic return oil filter Place the lift truck on level ground with the engine stopped, and the mast lowered as far as possible. IMPORTANT Before any intervention, thoroughly clean the area surrounding the drain plugs and the plate on the hydraulic tank.
  • Page 82 GREASE Brake pedal axles E7/2 IMPORTANT In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 500 hours of service or every year. In case of technical faults, consult your dealer. - Raise the engine cover ( 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 83 CHECK Rear view mirror* CHECK Structure* CHECK Harnesses and cables* CHECK Light, signals and warning indicators* CHECK Fork wear* CHECK Attachment condition* ADJUST Brakes* REPLACE Brake fluid* CHECK Valve clearance** CHECK Engine silent blocks** CHECK Engine speeds** CHECK Engine minimum rpm** * Consult your dealer.
  • Page 84 ÜŽ  2000H -PERIODIC SERVICE - EVERY 2,000 HOURS OF SERVICE OR 2 YEARS REPLACE Cooling fluid These operations are to be carried out if necessary or every two years at the beginning of winter. Place the lift truck on level ground with the engine stopped and cold. F1/1 DRAINING THE LIQUID - Raise the engine cover (...

  • Page 85: Wheel Nut Tightening Torques

    - Front wheels • 157-176 N.m (115.8-129.8 ft-lb.) MI 15 G S2 US / MI 18 G S2 US • 441-588 N.m (325.28-433.7 ft-lb.) MI 20 G S2 US / MI 25 G S2 US / MI 30 G S2 US / MI 35 G S2 US - Rear wheels: •...
  • Page 86 REPLACE LPG vacuum valve filter** CHECK Injection pump** CHECK Injectors** CHECK Radiator** CHECK Water pump and thermostat** CHECK Alternator** CHECK Mast unit condition* CHECK Chain rollers* CHECK Mast guide rollers* CHECK Mast bearing roller* CHECK Mast wearing plates thickness* CHECK Steering* CHECK Bearings and articulation rings*...
  • Page 87 3-27...
  • Page 88 Ü OCCASIONAL MAINTENANCE AND OPERATION REPLACE LPG cylinder G1/1 IMPORTANT Comply with the following instructions when changing the LPG cylinder: - Choose a well ventilated location provided for this purpose. - Do not leave the truck next to a source of heat, a flame or an electrical appliance in operation. - Switch off the truck's ignition and switch off its lights.

  • Page 89: Rear Wheel

    - Loosen the nuts of the wheel to be changed until they can be easily removed. REAR WHEEL For this operation, we advise you to use the hydraulic jack (MANITOU Part number 505507). G2/2 - Place the jack under the counterweight. It must be situated in the middle and under the flat part of the counterweight (fig.
  • Page 90 Lift truck IMPORTANT Do not tow the lift truck at more than 25 km/h (9.32 mph.). - Place the reversing gear in neutral - Release parking brake. - Switch on the hazard warning lights. - Since there will be no steering or braking hydraulic assistance, operate the steering and pedal slowly avoiding sudden or jerky movements.
  • Page 91 TRANSPORT Lift truck on a platform G5/1 IMPORTANT Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck ( DESCRIPTION: CHARACTERISTICS).
  • Page 92 3-32...
  • Page 93 4 - ATTACHMENTS...
  • Page 95 4 - ATTACHMENTS INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS...
  • Page 97 INTRODUCTION Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).

  • Page 99: Technical Specifications Of Attachments

    TECHNICAL SPECIFICATIONS OF ATTACHMENTS Double mast with all-round vision (DVT) Double mast with free-acting lift (DLL) ***: Triple mast with free-acting lift (TLL) STANDARDISED SIDE-SHIFT CARRIAGE MI 15/18 G S2 US HC 15/18 * HC 15/18 ** HC 15/18 *** PART NO.
  • Page 100 Double mast with all-round vision (DVT) Double mast with free-acting lift (DLL) ***: Triple mast with free-acting lift (TLL) FORK POSITIONER WITH SIDE-SHIFT MI 15/18 G S2 US 55K-FPS-A253 * 55K-FPS-A253 ** 55K-FPS-A253 *** 916212 916213 916214 PART NO. Rated capacity 5512 lbs / 2500 kg 5512 lbs / 2500 kg 5512 lbs / 2500 kg...

  • Page 101: Load Back Rest

    STANDARDIZED FORK MI 15/18 G S2 US 916182 PART NO. 3.94 x 1.38 x 42.13 in Section 100 x 35 x 1070 mm 85.98 lbs / 39 kg Weight STANDARDIZED FORK MI 20/25 G S2 US 916183 PART NO. 4.80 x 1.57 x 45.28 in Section 122 x 40 x 1150 mm 127.87 lbs / 58 kg...

  • Page 102: Attachment Shields

    ATTACHMENT SHIELDS FORK PROTECTOR PART NO. 227801 4-10...

This manual is also suitable for:

Mi 18 g s2 usMi 20 g s2 usMi 25 g s2 usMi 30 g s2 usMi 35 g s2 us

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